CN207366470U - A kind of coiled material on-line measuring device - Google Patents
A kind of coiled material on-line measuring device Download PDFInfo
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- CN207366470U CN207366470U CN201721364391.0U CN201721364391U CN207366470U CN 207366470 U CN207366470 U CN 207366470U CN 201721364391 U CN201721364391 U CN 201721364391U CN 207366470 U CN207366470 U CN 207366470U
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Abstract
The utility model discloses a kind of coiled material on-line measuring device, including blowing component, tension roller mechanism, sunny side shot detection mechanism and back shot detection mechanism；Two emptying rollers are coaxially equipped with side by side before and after the blowing component；First coiled material and the second coiled material are respectively on two emptying rollers, and the coiling direction of the first coiled material and the second coiled material is opposite；The first tension roll assembly of tension roller mechanism bag, the second tension roll assembly and the 3rd tension roll assembly；First coiled material and the second coiled material synchronously pass through the second tension roll assembly and the 3rd tension roll assembly respectively again by the first tension roll assembly side by side；The sunny side shot detection mechanism shoots the sunny side of the first coiled material and the second coiled material on the first tension roll assembly；The back shot detection mechanism shoots the back of the first coiled material on the second tension roll assembly and the second coiled material on the 3rd tension roll assembly.The utility model greatly improves work efficiency, and the degree of automation is high, and accuracy of detection greatly improves, and greatly reduces the cost of artificial detection.
Description
Technical field
It the utility model is related to a kind of coiled material on-line measuring device.
Background technology
It is well known that coiled material refers to the relatively thin material such as film, paper, tinfoil paper and steel plate, these materials are in production process
In there is the characteristics of common, i.e. high speed, line speed be substantially all at more than hundreds of meters per minute, some can even reach
Upper km.In addition, coiled material class product, due to processing technology, often defect can occur in itself for product during production
Or flaw；For example film paper etc. might have oil mark, cavity with fine wrinkle etc., and steel plate this might have the flaws such as printing.
In the prior art, the detection of such flaw, is essentially all to lean on live operative employee's human eye to complete.
But due to the factor of the fatigue of operator, technology water product etc., the problems such as missing inspection, occurs often, has been made not to producer
The loss that can be made up；It is surging with labour cost at the same time, it can realize that the demand detected automatically is also higher and higher.
Our countries had also gradually appeared some professional detection device manufacturers in recent years, and domestic product, if
Standby detection and to calculate completed by software, such mode for for slow production line (such as 100 meters/
Point) left and right substantially can be corresponding, and if when the speed of production line has reached more than 300 meters, software is calculated and will produced
The problems such as raw frame losing, influence accuracy of detection.And their detecting system the defects of can't detecting at dark film surface.
In summary the prior art there is：The defects such as the amount of labour is big, of high cost, omission factor is high, accuracy of detection is low, because
This, it is necessary to design a kind of coiled material on-line measuring device and solve drawbacks described above.
Utility model content
The purpose of this utility model is to provide a kind of coiled material on-line measuring device.
Realizing the technical solution of the utility model aim is：A kind of coiled material on-line measuring device, including blowing component, tension force
Roller mechanism, sunny side shot detection mechanism and back shot detection mechanism；Coaxially put side by side equipped with two before and after the blowing component
Expect roller；First coiled material and the second coiled material are respectively on two emptying rollers, and the winding side of the first coiled material and the second coiled material
To opposite；The first tension roll assembly of tension roller mechanism bag, the second tension roll assembly and the 3rd tension roll assembly；First coiled material and second
Coiled material synchronously passes through the second tension roll assembly and the 3rd tension roll assembly respectively again by the first tension roll assembly side by side；The sunny side shooting
Testing agency shoots the sunny side of the first coiled material and the second coiled material on the first tension roll assembly；The back shot detection mechanism shooting
The back of the first coiled material on second tension roll assembly and the second coiled material on the 3rd tension roll assembly.
The sunny side shot detection mechanism includes shooting the first coiled material of process and the second coiled material by vertical angle
The first sunny side picture shooting assembly and the second sunny side picture shooting assembly for being shot by angle of inclination to the first coiled material and the second coiled material；
The back shot detection mechanism includes the first back picture shooting assembly and the second back picture shooting assembly；First back shooting group
Part and the second back picture shooting assembly respectively on the back to the first coiled material on the second tension roll assembly and the 3rd tension roll assembly
The back of two coiled materials is shot, and the inclined angle of shooting angle of the first back picture shooting assembly and the second back picture shooting assembly
Degree.
First sunny side picture shooting assembly of the sunny side shot detection mechanism includes being arranged side by side from front to back two first cameras
With the first light source；Perpendicular the first coiled material of angle shot of the first camera and the second coiled material；First light source emits beam
It is radiated on the position that the first coiled material and the second coiled material are shot by first camera, and the light of the first light source is through the first coiled material table
Face is reflexed on the camera lens of first camera；The second sunny side picture shooting assembly include be arranged side by side from front to back two second cameras and
Secondary light source；Inclined the first coiled material of angle shot of the second camera and the second coiled material；The secondary light source emits beam photograph
Penetrate on the position that the first coiled material and the second coiled material are shot by second camera, and the light of secondary light source is through the first coiled material and
Two coiled material surfaces are reflexed on the camera lens of second camera.
First back picture shooting assembly of the back shot detection mechanism includes being arranged side by side from front to back two third camera
With the 3rd light source；Inclined first coiled material of angle shot of third camera；The light that 3rd light source is sent is radiated at
On the position that two coiled materials are shot by third camera, and the light of the 3rd light source reflexes to third camera through the first coiled material surface
On camera lens；Second back picture shooting assembly includes being arranged side by side from front to back the 4th camera and the 4th light source；4th camera
Inclined the second coiled material of angle shot；4th light source, which emits beam, is radiated at the position that the second coiled material is shot by the 4th camera
On, and the light that the 4th light source is sent is reflexed to through the first coiled material surface on the camera lens of the 4th camera.
The sunny side shot detection mechanism further includes is located at first camera cover in first camera and second camera respectively；Institute
State back testing agency and further include the second camera cover being located at respectively in third camera and the 4th camera.
Further include rack and sliding door；The rack is arranged between sliding door and blowing component；The sliding door can be urged away from
Rack；First tension roll assembly is arranged on the right side of rack；Second tension roll assembly and the 3rd tension roll assembly are respectively arranged on machine
Above the left side of frame and below left side；First sunny side detection components of the sunny side testing agency and the second sunny side detection components point
She Yu not be on the right hand top of rack and in the right-hand end of rack；First back detection group of the back shot detection mechanism
Part and the second back detection components are arranged in sliding door.
The sunny side testing agency further includes the first light source driving cylinder；First light source drives cylinder respectively in rack
Right hand top and right-hand end be equipped with two, and two the first light sources driving cylinders drive the first light source straight up and down respectively
Displacement of the lines and secondary light source or so straight-line displacement；The back shot detection mechanism further includes secondary light source driving cylinder；It is described
Secondary light source drives cylinder to be equipped with two in sliding door, and two secondary light sources driving cylinders drive the 3rd light source and the respectively
Four light sources or so straight-line displacement.
Sunny side testing agency further includes swing arm and swing arm driving cylinder；The swing arm is hinged on the end on the right side of rack；
The second camera is arranged in swing arm；The swing arm driving cylinder driving swing arm rotates.
Further include material receiving roller；The material receiving roller is respectively below the rack above the second tension roll assembly and the 3rd tension roll assembly
Rack be equipped with two groups.
The right side of the rack is equipped with the decoder of the first coiled material of contact and the second coiled material surface.
Above-mentioned technical proposal is employed, the utility model has following beneficial effect：(1) the utility model passes through light source
Coordinate with camera, using light imaging principle, coiled material incompleteness position is significantly different with not incomplete position imaging in shooting, detection
Precision is high, and tension roller mechanism provides for coiled material continues tightening force, amplifies tiny damaged part, and blowing component releases the volumes of volume two at the same time
The coiled material opposite around direction, the sunny side and the moon of two groups of coiled materials are detected by sunny side shot detection mechanism and back shot detection mechanism
Face, greatly improves work efficiency, and the degree of automation is high, and accuracy of detection greatly improves, and greatly reduces the cost of artificial detection.
(2) sliding door of the utility model member easy to operation enters rack feeding.
(3) the utility model drives light source to move by cylinder, easy to adjust light source irradiation position.
(4) the sunny side testing agency of the utility model further includes swing arm and swing arm driving cylinder, easy to blowing component feeding.
(5) right side of the rack of the utility model is equipped with the decoder of the first coiled material of contact and the second coiled material surface, energy
The rice number of the coiled material of enough record detections.
Brief description of the drawings
In order to make the content of the utility model be easier to be clearly understood, below according to specific embodiment and combine attached
Figure, is described in further detail the utility model, wherein
Fig. 1 is the structure diagram of the utility model.
Fig. 2 is the structure diagram of back shot detection mechanism and sliding door.
In attached drawing marked as：
Blowing component 1, emptying roller 1-1,
Tension roller mechanism 2, the first tension roll assembly 2-1, the second tension roll assembly 2-2, the 3rd tension roll assembly 2-3；
Sunny side shot detection mechanism 3, first camera 3-1, the first light source 3-2, second camera 3-3, secondary light source 3-4,
One light source driving cylinder 3-5, swing arm 3-6, swing arm driving cylinder 3-7,
Back shot detection mechanism 4, third camera 4-1, the 3rd light source 4-2, the 4th camera 4-3, the 4th light source 4-4,
Two light sources driving cylinder 4-5；
Rack 5, sliding door 6, material receiving roller 7.
Embodiment
(embodiment 1)
See Fig. 1 and Fig. 2, a kind of coiled material on-line measuring device of the present embodiment, including blowing component 1, tension roller mechanism 2,
Sunny side shot detection mechanism 3 and back shot detection mechanism 4.
Two emptying roller 1-1 are coaxially equipped with side by side before and after blowing component 1.First coiled material and the second coiled material are respectively wound on two
On a emptying roller 1-1, and the coiling direction of the first coiled material and the second coiled material is opposite.Tension roller mechanism 2 wraps the first tension roll assembly
2-1, the second tension roll assembly 2-2 and the 3rd tension roll assembly 2-3.First coiled material and the second coiled material synchronously pass through the first jockey pulley side by side
Group 2-1 passes through the second tension roll assembly 2-2 and the 3rd tension roll assembly 2-3 respectively again.Sunny side shot detection mechanism 3 shoots first
The sunny side of the first coiled material and the second coiled material on power roller group 2-1.Back shot detection mechanism 4 is shot on the second tension roll assembly 2-2
The first coiled material and the second coiled material on the 3rd tension roll assembly 2-3 the back.
Sunny side shot detection mechanism 3 includes the shot by vertical angle to the first coiled material of process and the second coiled material
One sunny side picture shooting assembly and the second sunny side picture shooting assembly shot by angle of inclination to the first coiled material and the second coiled material.The back
Shot detection mechanism 4 includes the first back picture shooting assembly and the second back picture shooting assembly.First back picture shooting assembly and second the moon
Face picture shooting assembly is respectively to the volume Two on the back and the 3rd tension roll assembly 2-3 of the first coiled material on the second tension roll assembly 2-2
The back of material is shot, and the inclined angle of shooting angle of the first back picture shooting assembly and the second back picture shooting assembly.
Further include rack 5 and sliding door 6.Rack 5 is arranged between sliding door 6 and blowing component 1.Sliding door can be urged away from rack 5.First
Power roller group 2-1 is arranged on the right side of rack 5.Second tension roll assembly 2-2 and the 3rd tension roll assembly 2-3 is respectively arranged on the left side of rack 5
Below top and left side.The the first sunny side detection components and the second sunny side detection components of sunny side testing agency 3 are respectively arranged on rack 5
Right hand top on and rack 5 right-hand end on.First back detection components of back shot detection mechanism 4 and second the moon
Face detection components are arranged in sliding door 6.The right side of rack 5 is equipped with the decoder of the first coiled material of contact and the second coiled material surface.
Further include material receiving roller 7.Material receiving roller 7 is respectively below 5 and the 3rd tension roll assembly 2-3 of rack above the second tension roll assembly 2-2
Rack 5 is equipped with two groups.
First sunny side picture shooting assembly of sunny side shot detection mechanism 3 includes being arranged side by side from front to back two first camera 3-1
With the first light source 3-2.Perpendicular the first coiled materials of angle shot of first camera 3-1 and the second coiled material.First light source 3-2 emits beam
It is radiated on the position that the first coiled material and the second coiled material are shot by first camera 3-1, and the light of the first light source 3-2 is through first
Coiled material surface is reflexed on the camera lens of first camera 3-1.Second sunny side picture shooting assembly includes being arranged side by side from front to back two second
Camera 3-3 and secondary light source 3-4.Inclined the first coiled materials of angle shot of second camera 3-3 and the second coiled material.Secondary light source 3-4
Emit beam and be radiated on the position that the first coiled material and the second coiled material are shot by second camera 3-3, and the light of secondary light source 3-4
Line is reflexed on the camera lens of second camera 3-3 through the first coiled material and the second coiled material surface.The first of back shot detection mechanism 4 is cloudy
Face picture shooting assembly includes being arranged side by side from front to back two third camera 4-1 and the 3rd light source 4-2.The inclined angles of third camera 4-1
Degree the first coiled material of shooting.The light that 3rd light source 4-2 is sent is radiated on the position that the second coiled material is shot by third camera 4-1,
And the light of the 3rd light source 4-2 is reflexed to through the first coiled material surface on the camera lens of third camera 4-1.Second back picture shooting assembly
Including being arranged side by side from front to back the 4th camera 4-3 and the 4th light source 4-4.Inclined the second coiled materials of angle shot of 4th camera 4-3.
4th light source 4-4, which emits beam, to be radiated on the position that the second coiled material is shot by the 4th camera 4-3, and the 4th light source 4-4 is sent out
The light gone out is reflexed to through the first coiled material surface on the camera lens of the 4th camera 4-3.
Sunny side shot detection mechanism 3 further includes is located at first camera on first camera 3-1 and second camera 3-3 respectively
Cover.Back testing agency 4 further includes the second camera cover being located at respectively on third camera 4-1 and the 4th camera 4-3.
Sunny side testing agency 3 further includes the first light source driving cylinder 3-5.First light source drives cylinder 3-5 respectively in rack 5
Right hand top and right-hand end be equipped with two, and two the first light sources driving cylinder 3-5 drive the first light source 3- respectively
About 2 straight-line displacements and secondary light source 3-4 or so straight-line displacement.Back shot detection mechanism 4 further includes secondary light source driving gas
Cylinder 4-5.Secondary light source drives cylinder 4-5 to be equipped with two in sliding door 6, and two secondary light source driving cylinder 4-5 drive respectively
Dynamic 3rd light source 4-2 and the 4th light source 4-4 or so straight-line displacement.
Sunny side testing agency 3 further includes swing arm 3-6 and swing arm driving cylinder 3-7.Swing arm 3-6 is hinged on the right side of rack 5
On end.Second camera 3-3 is arranged on swing arm 3-6.Swing arm driving cylinder 3-7 driving swing arms 3-6 is rotated.
The testing principle of the coiled material on-line measuring device of the present embodiment is：
The light of light source is radiated on coiled material and reflexes to the camera lens of camera, the blind bat of camera lens presentation, on the coiled material of process
If there is incompleteness, under light irradiation, light reflection angle changes at incomplete position, and the light reflected on incomplete position cannot be introduced into
Camera, has obvious dim spot on the molding image of camera.
Particular embodiments described above, has carried out into one the purpose of this utility model, technical solution and beneficial effect
Step describes in detail, it should be understood that the foregoing is merely specific embodiment of the utility model, is not limited to this
Utility model, where within the spirit and principles of the present invention, any modification, equivalent substitution, improvement and etc. done, should all wrap
It is contained within the scope of protection of the utility model.
Claims (10)
- A kind of 1. coiled material on-line measuring device, it is characterised in that：Including blowing component (1), tension roller mechanism (2), sunny side shooting Testing agency (3) and back shot detection mechanism (4)；Two emptying roller (1- are coaxially equipped with side by side before and after the blowing component (1) 1)；First coiled material and the second coiled material are respectively on two emptying rollers (1-1), and the winding of the first coiled material and the second coiled material Direction is opposite；The tension roller mechanism (2) wraps the first tension roll assembly (2-1), the second tension roll assembly (2-2) and the 3rd tension roll assembly (2-3)；First coiled material and the second coiled material synchronously pass through the second tension roll assembly respectively again by the first tension roll assembly (2-1) side by side (2-2) and the 3rd tension roll assembly (2-3)；The sunny side shot detection mechanism (3) shoots first on the first tension roll assembly (2-1) The sunny side of coiled material and the second coiled material；The back shot detection mechanism (4) shoots the first coiled material on the second tension roll assembly (2-2) With the back of the second coiled material on the 3rd tension roll assembly (2-3).
- A kind of 2. coiled material on-line measuring device according to claim 1, it is characterised in that：The sunny side shot detection mechanism (3) the first sunny side picture shooting assembly for being shot by vertical angle to the first coiled material of process and the second coiled material is included and by tilting The second sunny side picture shooting assembly that angle shoots the first coiled material and the second coiled material；Back shot detection mechanism (4) bag Include the first back picture shooting assembly and the second back picture shooting assembly；First back picture shooting assembly and the second back picture shooting assembly point The back of other the first coiled material on the second tension roll assembly (2-2) and the back of the second coiled material on the 3rd tension roll assembly (2-3) Shot, and the inclined angle of shooting angle of the first back picture shooting assembly and the second back picture shooting assembly.
- A kind of 3. coiled material on-line measuring device according to claim 2, it is characterised in that：The sunny side shot detection mechanism (3) the first sunny side picture shooting assembly includes being arranged side by side from front to back two first cameras (3-1) and the first light source (3-2)；It is described Perpendicular the first coiled material of angle shot of first camera (3-1) and the second coiled material；First light source (3-2), which emits beam, to be radiated at On the position that first coiled material and the second coiled material are shot by first camera (3-1), and the light of the first light source (3-2) is through the first volume Material surface is reflexed on the camera lens of first camera (3-1)；The second sunny side picture shooting assembly includes being arranged side by side from front to back two Second camera (3-3) and secondary light source (3-4)；Inclined the first coiled material of angle shot of the second camera (3-3) and volume Two Material；The secondary light source (3-4), which emits beam, is radiated at the position that the first coiled material and the second coiled material are shot by second camera (3-3) On, and the light of secondary light source (3-4) reflexes to the camera lens of second camera (3-3) through the first coiled material and the second coiled material surface On.
- A kind of 4. coiled material on-line measuring device according to claim 2, it is characterised in that：The back shot detection mechanism (4) the first back picture shooting assembly includes being arranged side by side from front to back two third camera (4-1) and the 3rd light source (4-2)；It is described Inclined the first coiled material of angle shot of third camera (4-1)；The light that 3rd light source (4-2) sends is radiated at the second coiled material On the position shot by third camera (4-1), and the light of the 3rd light source (4-2) reflexes to third phase through the first coiled material surface On the camera lens of machine (4-1)；Second back picture shooting assembly includes being arranged side by side from front to back the 4th camera (4-3) and the 4th light source (4-4)；Inclined second coiled material of angle shot of 4th camera (4-3)；4th light source (4-4), which emits beam, to be radiated at On the position that second coiled material is shot by the 4th camera (4-3), and the light that the 4th light source (4-4) is sent is through the first coiled material surface Reflex on the camera lens of the 4th camera (4-3).
- A kind of 5. coiled material on-line measuring device according to one of claim 3 and 4, it is characterised in that：The sunny side shooting Testing agency (3) further includes is located at first camera cover in first camera (3-1) and second camera (3-3) respectively；The back Testing agency (4) further includes the second camera cover being located at respectively in third camera (4-1) and the 4th camera (4-3).
- A kind of 6. coiled material on-line measuring device according to claim 5, it is characterised in that：Further include rack (5) and sliding door (6)；The rack (5) is arranged between sliding door (6) and blowing component (1)；The sliding door can be urged away from rack (5)；It is described First tension roll assembly (2-1) is arranged on the right side of rack (5)；Second tension roll assembly (2-2) and the 3rd tension roll assembly (2-3) point Not She Yu rack (5) left side above and left side below；The first sunny side detection components and second of the sunny side testing agency (3) Sunny side detection components are respectively arranged on the right hand top of rack (5) and in the right-hand end of rack (5)；The back shot detection The first back detection components and the second back detection components of mechanism (4) are arranged in sliding door (6).
- A kind of 7. coiled material on-line measuring device according to claim 6, it is characterised in that：The sunny side testing agency (3) Further include the first light source driving cylinder (3-5)；The first light source driving cylinder (3-5) is respectively in the right hand top of rack (5) Two are equipped with right-hand end, and two the first light source driving cylinders (3-5) drive the first light source (3-2) straight up and down respectively Displacement of the lines and secondary light source (3-4) left and right straight-line displacement；The back shot detection mechanism (4) further includes secondary light source driving gas Cylinder (4-5)；The secondary light source driving cylinder (4-5) is equipped with two, and two secondary light source driving cylinders in sliding door (6) (4-5) drives the 3rd light source (4-2) and the 4th light source (4-4) left and right straight-line displacement respectively.
- A kind of 8. coiled material on-line measuring device according to claim 7, it is characterised in that：Sunny side testing agency (3) also wraps Include swing arm (3-6) and swing arm driving cylinder (3-7)；The swing arm (3-6) is hinged on the end on the right side of rack (5)；Described Two cameras (3-3) are arranged in swing arm (3-6)；Swing arm driving cylinder (3-7) the driving swing arm (3-6) rotates.
- A kind of 9. coiled material on-line measuring device according to claim 6, it is characterised in that：Further include material receiving roller (7)；It is described Material receiving roller (7) rack (5) above the second tension roll assembly (2-2) and the rack (5) below the 3rd tension roll assembly (2-3) respectively It is equipped with two groups.
- A kind of 10. coiled material on-line measuring device according to claim 6, it is characterised in that：On the right side of the rack (5) Decoder equipped with the first coiled material of contact and the second coiled material surface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721364391.0U CN207366470U (en) | 2017-10-20 | 2017-10-20 | A kind of coiled material on-line measuring device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721364391.0U CN207366470U (en) | 2017-10-20 | 2017-10-20 | A kind of coiled material on-line measuring device |
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| Publication Number | Publication Date |
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| CN207366470U true CN207366470U (en) | 2018-05-15 |
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ID=62419953
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| CN201721364391.0U Active CN207366470U (en) | 2017-10-20 | 2017-10-20 | A kind of coiled material on-line measuring device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110006916A (en) * | 2019-05-22 | 2019-07-12 | 苏州杰锐思自动化设备有限公司 | A kind of COF detection device |
-
2017
- 2017-10-20 CN CN201721364391.0U patent/CN207366470U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110006916A (en) * | 2019-05-22 | 2019-07-12 | 苏州杰锐思自动化设备有限公司 | A kind of COF detection device |
| CN110006916B (en) * | 2019-05-22 | 2024-03-29 | 苏州杰锐思智能科技股份有限公司 | COF detection equipment |
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