CN207365731U - A kind of kiln breaks rod intelligent checking system - Google Patents
A kind of kiln breaks rod intelligent checking system Download PDFInfo
- Publication number
- CN207365731U CN207365731U CN201720532501.3U CN201720532501U CN207365731U CN 207365731 U CN207365731 U CN 207365731U CN 201720532501 U CN201720532501 U CN 201720532501U CN 207365731 U CN207365731 U CN 207365731U
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- rod
- kiln
- detection
- roller
- furnace body
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- 238000001514 detection method Methods 0.000 claims abstract description 63
- 238000004891 communication Methods 0.000 claims description 5
- 238000007689 inspection Methods 0.000 claims 1
- 230000008439 repair process Effects 0.000 abstract description 4
- 230000005540 biological transmission Effects 0.000 description 5
- 239000002184 metal Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 230000002159 abnormal effect Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 229910052573 porcelain Inorganic materials 0.000 description 2
- 241001212149 Cathetus Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
A kind of kiln is the utility model is related to break rod intelligent checking system, including furnace body, more roller rods, multigroup detection components, control centre and mobile terminal；The more roller rods are arranged in the furnace body and the furnace body is stretched out in the end of the roller rod；Multigroup detection components include detection piece, detection sensor and controller, each detection piece is separately fixed at the Partner that a roller rod exposes to the furnace body, each detection sensor is used to detect a detection piece, and the detection sensor is connected with the controller signals；The control centre is connected with multigroup detection components and mobile terminal signal.The kiln of the utility model rod intelligent checking system that breaks is detected for every roller rod, and timeliness is strong, and accuracy is high；Staff can detect the operation conditions of kiln in operating room, if there is disconnected rod, quickly find disconnected rod position, quickly repair kiln；Mobile terminal prompting function is provided, improves the managerial ability to kiln operation.
Description
Technical field
Furnace equipment field is the utility model is related to, is broken rod intelligent checking system more particularly to a kind of kiln.
Background technology
Kiln is ceaselessly to be rotated by numerous roller rods to same direction to transport the products such as ceramic tile, glass.Due to gold
It is relatively low to belong to the fusing point of roller rod, the working environment of kiln high temperature itself can not be born, therefore porcelain is generally used in kiln high-temperature region
Roller rod.But porcelain roller rod is more crisp, transmission for a long time is easily broken, and is ultimately caused serious stifled kiln accident, is brought huge
Loss.
At present, reply kiln break rod detection substantially have following several ways：
(1) roller rod Partner contact measurement：Conducting bracket is installed above extension kiln outer roller rod Partner, together
When be additionally provided with metal cable and be located above roller rod and below conducting bracket.Conducting bracket has alarm by conducting wire tipping.
Metal cable powers on.Once disconnected rod phenomenon occurs, by lever principle, roller rod middle concave collapses, and both sides caput is rung,
Disconnected rod Partner jacks up metal cable touching conducting bracket so as to alarm.Shortcoming：Still occur that disconnected rod tail end tilts dynamics not
Foot or metal cable both ends are excessively loose and lead to not the risk of triggering alarm, secondly, also can not accurate judgement break the tool of rod
Body position.
(2) kiln is end to end to penetrating detection：Transmitter is placed into Zhuan Kouchu roller rods upper and lower side in kiln, kiln brick outlet is same
Position emplacing receiver.If roller rod uppermost sensor has feedback alarm to illustrate situations such as product is overlapping or refractory material comes off, if
Sensor has feedback alarm explanation to have disconnected rod phenomenon below roller rod.Shortcoming：This technology easily produces erroneous judgement for longer kiln
Alarm, even if also being difficult to determine the specific location of disconnected rod after alarm.
(3) main transmission detects：Magnetic approach switch is installed in motor driving part point, for detecting whether main transmission works.
Shortcoming：Main transmission is generally seldom broken down, and detection result is poor.
Utility model content
Based on this, the purpose of this utility model is that, there is provided a kind of kiln breaks rod intelligent checking system, it has intelligence
Change, the advantages of timeliness is strong, accuracy is high, management science is effective.
A kind of kiln breaks rod intelligent checking system, including furnace body, more roller rods, multigroup detection components, control centre and shifting
Dynamic terminal；The more roller rods are arranged in the furnace body and the furnace body is stretched out in the end of the roller rod；Multigroup detection
Component includes detection piece, detection sensor and controller, and each detection piece is separately fixed at a roller rod and exposes to institute
The Partner of furnace body is stated, each detection sensor is used to detect a detection piece, the detection sensor and the control
Device signal connects；The control centre is connected with multigroup detection components and mobile terminal signal.
The kiln of the utility model rod intelligent checking system that breaks is detected for every roller rod, and timeliness is strong, accuracy
It is high；Staff can detect the operation conditions of kiln in operating room, if there is disconnected rod, staff can be according in control centre
It has been shown that, quickly finds disconnected rod position, quickly repairs kiln, so as to improve production efficiency；Mobile terminal prompting function is provided, is carried
The high managerial ability to kiln operation.
Further, the control centre is host computer.
Further, the controller of multigroup detection components is connected by CAN communication with control centre's signal.
Further, the mobile terminal is mobile phone or tablet computer.
Further, multigroup detection components further include alarm, and the alarm connects with the controller signals
Connect.
Further, the alarm is audible-visual annunciator.
Further, the controller is ARM controller.
Relative to the prior art, the kiln of the utility model rod intelligent checking system that breaks is detected for every roller rod,
Timeliness is strong, and accuracy is high；Staff can detect the operation conditions of kiln in operating room, if there is disconnected rod, staff can
According to the display in control centre, disconnected rod position is quickly found, quickly repairs kiln, so as to improve production efficiency；There is provided and move
Dynamic terminal prompting function, improves the managerial ability to kiln operation.The kiln of the utility model rod intelligent checking system that breaks has
Intelligent, the advantages that timeliness is strong, accuracy is high, management science is effective.
In order to better understand and implement, describe the utility model in detail below in conjunction with the accompanying drawings.
Brief description of the drawings
Fig. 1 is that the kiln of the utility model breaks the structure diagram of rod intelligent checking system.
Fig. 2 is that the kiln of the utility model breaks the connection block diagram of rod intelligent checking system.
Embodiment
Please refer to Fig.1 and Fig. 2, the kiln of the utility model breaks rod intelligent checking system, including furnace body, more roller rods 1, more
Group detection components 2, control centre 3 and mobile terminal 4.The more roller rods 1 are arranged in the furnace body and the end of the roller rod 1
The furnace body is stretched out in portion.The control centre 3 is connected with multigroup detection components 2 and 4 signal of mobile terminal.Multigroup detection group
Part 2 is used to detect whether more roller rods 1 abnormal or even fracture situation occur respectively, and multigroup detection components 2 will detect signal hair
Control centre 3 is sent to, control centre 3 can be controlled the detection of multigroup detection components 2, concurrently send testing result to movement
Terminal 4, can understand the working condition of kiln and roller rod 1 in real time by mobile terminal 4.
Multigroup detection components 2 of the present embodiment include detection sensor 21, detection piece 22, controller 23 and alarm
Device 24.
Each detection piece 22 is separately fixed at the Partner that a roller rod 1 exposes to the furnace body, each detection
Sensor 21 is used to detect a detection piece 22, and the detection sensor 21 is connected with 23 signal of controller, this implementation
The controller 23 of example is ARM controller.
The detection piece 22 of the present embodiment is preferably set to infrared detection part, and the detection sensor 21 is infrared biography
Sensor, drives the infrared detection part to move in a circle together, ultimately results in what infrared sensor was sent at the same time since roller rod 1 rotates
Infrared ray is whenever infrared detection part is irradiated to all because its absorption is unable to produce enough reflected intensitys so that infrared sensing
The infrared light intensity deficiency that device detects.According to this phenomenon, infrared sensor passes the electric signal that can produce specific frequency
It is defeated into controller 23.
The control centre 3 can set telecommunications during roller 1 normal condition of rod for the controller 23 of each detection components 2 in advance
Number normal frequency scope, if the electric signal that infrared sensor detects falls into the normal frequency scope, controller 23 judges
Roller rod 1 is normal, kiln normal operation；If the electric signal that infrared sensor detects in the range of the normal frequency, does not control
Device 23 judges that roller rod 1 bends even more serious situation, then controller 23 can send 1 abnormal signal of roller rod, then alarm 24 is sent out
Go out alarm, the measures such as the stalling of roller rod 1 can be taken afterwards.
When mounted, the end of every roller rod 1 in furnace body is mounted on a detection piece 22, correspondingly, each detection piece
22 also accordingly install a detection sensor 21, and all detection sensors 21 are signally attached to controller 23, thus can be with
Accurately detect it is which root roller rod 1 goes wrong.
The alarm 24 is connected with 23 signal of controller, and the alarm 24 of the present embodiment is sound-light alarm
Device.A certain detection sensor 21 continuously detects the signal of the detection piece 22 on certain root roller rod 1, and detection signal is transmitted to therewith
The controller 23 of connection, controller 23 judge whether the detection signal exception occurs, so as to judge whether the roller rod 1 is abnormal even
It is broken, and controls alarm 24 to send alarm.
The control centre 3 of the present embodiment is host computer, is set by host computer for the controller 23 of each detection components 2
Normal signal scope, and host computer can handle the warning message at scene.
The controller 23 of multigroup detection components 2 of the present embodiment is connected by CAN communication and 3 signal of control centre
Connect, each controller 23 is by the cathetus type topology transmission data of CAN communication to control centre 3.
The mobile terminal 4 is mobile phone or tablet computer, control centre 3 can be remotely received by mobile terminal 4 and sent
Kiln work real time information, including warning message etc..
The kiln of the utility model rod intelligent checking system that breaks belongs to the application of technology of Internet of things, it can not only accurately determine
The disconnected rod in position, also applies CAN communication, live acousto-optic warning reminding, mobile terminal display information in real time, the information of collection can be with
Big data analysis lays the foundation afterwards.
Relative to the prior art, the kiln of the utility model rod intelligent checking system that breaks is detected for every roller rod,
Timeliness is strong, and accuracy is high；Staff can detect the operation conditions of kiln in operating room, if there is disconnected rod, staff can
According to the display in control centre, disconnected rod position is quickly found, quickly repairs kiln, so as to improve production efficiency；There is provided and move
Dynamic terminal prompting function, improves the managerial ability to kiln operation.The kiln of the utility model rod intelligent checking system that breaks has
Intelligent, the advantages that timeliness is strong, accuracy is high, management science is effective.
Embodiment described above only expresses the several embodiments of the utility model, its description is more specific and detailed,
But therefore it can not be interpreted as the limitation to utility model patent scope.It should be pointed out that the common skill for this area
For art personnel, without departing from the concept of the premise utility, various modifications and improvements can be made, these are belonged to
The scope of protection of the utility model.
Claims (4)
- The rod intelligent checking system 1. a kind of kiln breaks, it is characterised in that：Including furnace body, more roller rods, multigroup detection components, control Center and mobile terminal；The more roller rods are arranged in the furnace body and the furnace body is stretched out in the end of the roller rod；It is described Multigroup detection components include detection piece, detection sensor, ARM controller and alarm, and each detection piece is separately fixed at The one roller rod exposes to the Partner of the furnace body, and each detection sensor is used to detect a detection piece, the inspection Survey sensor to be connected with the controller signals, the alarm is connected with the controller signals；Multigroup detection components Controller be connected by CAN communication with control centre's signal；The control centre is connected with the mobile terminal signal； The detection piece is infrared detection part, and the detection sensor is infrared sensor.
- The rod intelligent checking system 2. kiln according to claim 1 breaks, it is characterised in that：The control centre is upper Machine.
- The rod intelligent checking system 3. kiln according to claim 1 breaks, it is characterised in that：The mobile terminal for mobile phone or Tablet computer.
- The rod intelligent checking system 4. kiln according to claim 1 breaks, it is characterised in that：The alarm is sound-light alarm Device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720532501.3U CN207365731U (en) | 2017-05-15 | 2017-05-15 | A kind of kiln breaks rod intelligent checking system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720532501.3U CN207365731U (en) | 2017-05-15 | 2017-05-15 | A kind of kiln breaks rod intelligent checking system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207365731U true CN207365731U (en) | 2018-05-15 |
Family
ID=62423592
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720532501.3U Active CN207365731U (en) | 2017-05-15 | 2017-05-15 | A kind of kiln breaks rod intelligent checking system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207365731U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109405538A (en) * | 2018-10-22 | 2019-03-01 | 东南大学 | A kind of high-temperature roller kiln roller real-time monitoring device |
-
2017
- 2017-05-15 CN CN201720532501.3U patent/CN207365731U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109405538A (en) * | 2018-10-22 | 2019-03-01 | 东南大学 | A kind of high-temperature roller kiln roller real-time monitoring device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 528313, No. 1, West Road, Guang Long Industrial Park, Chencun Town, Shunde District, Guangdong, Foshan Patentee after: Keda Manufacturing Co., Ltd Address before: 528313, No. 1, West Road, Guangzhou long industrial area, Chencun Town, Shunde District, Guangdong, Foshan Patentee before: KEDA CLEAN ENERGY Co.,Ltd. |
|
| CP03 | Change of name, title or address |