CN207361614U - A kind of low clearance hand power truck crane - Google Patents
A kind of low clearance hand power truck crane Download PDFInfo
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- CN207361614U CN207361614U CN201721455933.5U CN201721455933U CN207361614U CN 207361614 U CN207361614 U CN 207361614U CN 201721455933 U CN201721455933 U CN 201721455933U CN 207361614 U CN207361614 U CN 207361614U
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Abstract
本实用新型公开了一种低净空手拉行车,包括行车车体、两组行走驱动机构、起重驱动机构以及吊钩机构。本实用新型整体结构紧凑,吊钩在上升到最高位置时吊钩中心距工字梁底部之间的距离仅为450mm,货物的最大起升高度变大,满足低净空工况条件下的起重运输需求,行车车体任意一端的手拉葫芦主机都可以起升货物,同时使用起升速度更快,两组行走驱动机构均衡分布,通过从动齿轮与工字梁底部的齿条啮合传动驱动行车行走,行走稳定性好,操作安全性高。
The utility model discloses a low clearance hand-drawn trolley, which comprises a trolley body, two sets of walking drive mechanisms, a lifting drive mechanism and a hook mechanism. The overall structure of the utility model is compact. When the hook is raised to the highest position, the distance between the center of the hook and the bottom of the I-beam is only 450mm, and the maximum lifting height of the cargo becomes larger, which meets the requirements of lifting under the condition of low headroom. For transportation needs, the main engine of the chain hoist at either end of the driving body can lift the goods, and at the same time, the lifting speed is faster, and the two sets of walking drive mechanisms are evenly distributed, and the driven gear is driven by meshing with the rack at the bottom of the I-beam. Driving and walking, the walking stability is good, and the operation safety is high.
Description
技术领域technical field
本实用新型涉及起重设备领域,具体涉及一种低净空手拉行车。The utility model relates to the field of hoisting equipment, in particular to a hand-drawn trolley with low headroom.
背景技术Background technique
现有的起重运输手拉行车结构不紧凑,整体垂直高度较长,影响货物的起升高度,在较低的建筑物内或净空极限较小的工况条件下无法满足货物的起重要求,而且运输货物的行走稳定性较差,当外界环境(如船舱等)存在晃动时,容易造成行走小车发生偏转而掉落,操作安全性差。The structure of the existing hand-pulled crane for lifting and transportation is not compact, and the overall vertical height is long, which affects the lifting height of the goods. It cannot meet the lifting requirements of the goods in low buildings or working conditions with small clearance limits. , and the walking stability of the transported goods is poor. When there is shaking in the external environment (such as the cabin, etc.), it is easy to cause the walking trolley to deflect and fall, and the operation safety is poor.
实用新型内容Utility model content
本实用新型的目的在于提供一种低净空手拉行车,用以解决现有的起重运输手拉行车无法满足在低净空场合起升并运输货物的需要以及行走稳定性差存在安全隐患的问题。The purpose of the utility model is to provide a low-clearance hand-drawn trolley to solve the problems that the existing hand-drawn trolley for lifting and transportation cannot meet the needs of lifting and transporting goods in low-clearance places and has poor walking stability and potential safety hazards.
为实现上述目的,本实用新型的技术方案为所述低净空手拉行车包括:In order to achieve the above purpose, the technical solution of the present utility model is that the low headroom hand-drawn trolley includes:
行车车体,所述行车车体滑动安装在悬置于半空的工字梁下翼缘上;a driving body, the driving body is slidably installed on the lower flange of the I-beam suspended in the air;
两组行走驱动机构,所述两组行走驱动机构呈对角布置在行车车体两侧,每组行走驱动机构包括行走驱动手链轮、减速机、从动齿轮和齿条,行走驱动手链轮安装在行车车体外侧,行走驱动手链轮的齿轮轴连接减速机的输入轴,减速机的输出轴连接从动齿轮的齿轮轴,从动齿轮通过与安装在工字梁底部的齿条啮合传动驱动行车车体沿工字梁行走;Two sets of walking driving mechanisms, the two sets of walking driving mechanisms are diagonally arranged on both sides of the vehicle body, each set of walking driving mechanisms includes a walking driving hand chain wheel, a reducer, a driven gear and a rack, and the walking driving hand chain wheel is installed On the outside of the vehicle body, the gear shaft of the driving hand chain wheel is connected to the input shaft of the reducer, and the output shaft of the reducer is connected to the gear shaft of the driven gear. The driven gear is driven by meshing with the rack installed at the bottom of the I-beam. The driving body walks along the I-beam;
起重驱动机构,所述起重驱动机构包括分别悬装在行车车体底部两端的第一手拉葫芦主机和第二手拉葫芦主机、安装在行车车体上并位于第一手拉葫芦主机和第二手拉葫芦主机之间的固定链轮组、悬吊在固定链轮组下方的活动链轮组以及起重链条,缠绕连接在第一手拉葫芦主机的起重链条经由固定链轮组和活动链轮组缠绕连接至第二手拉葫芦主机;Lifting driving mechanism, the lifting driving mechanism includes the first chain hoist main engine and the second chain hoist main engine respectively suspended at the two ends of the bottom of the driving body, installed on the driving body and located at the first chain hoist main engine The fixed sprocket group between the main chain hoist and the second chain hoist, the movable chain wheel suspended under the fixed chain wheel and the lifting chain, the lifting chain connected to the first chain hoist main body is wound through the fixed sprocket The group and the movable sprocket group are wound and connected to the second hand chain hoist host;
吊钩机构,所述吊钩机构上部与活动链轮组一体安装。A hook mechanism, the upper part of the hook mechanism is integrally installed with the movable sprocket group.
优选的,所述行车车体包括相对设置的两块墙板以及分别安装在两组墙板内侧的两组车轮组,每组车轮组均包括并排行走在工字梁下翼缘两侧的四个从动车轮。Preferably, the vehicle body includes two oppositely arranged wall panels and two sets of wheel sets mounted on the inner sides of the two sets of wall panels, and each set of wheel sets includes two wheels running side by side on both sides of the lower flange of the I-beam. Four driven wheels.
优选的,所述行走驱动手链轮安装在墙板外侧端部,减速机位于行走驱动手链轮一侧,从动齿轮的齿轮轴一端穿过墙板连接减速机的输出轴,从动齿轮的齿轮轴另一端通过轴承连接至另一块墙板。Preferably, the walking drive hand chain wheel is installed on the outer end of the wallboard, the reducer is located on one side of the walking drive hand chain wheel, one end of the gear shaft of the driven gear passes through the wallboard to connect to the output shaft of the reducer, and the gear of the driven gear The other end of the shaft is connected to another wall plate with a bearing.
优选的,所述吊钩机构包括吊钩横梁和吊钩,活动链轮组安装在吊钩横梁内部,吊钩连接在吊钩横梁中间下方。Preferably, the hook mechanism includes a hook beam and a hook, the movable sprocket set is installed inside the hook beam, and the hook is connected below the middle of the hook beam.
优选的,所述固定链轮组包括第一至第八固定链轮,第一固定链轮和第二固定链轮分别设于第一手拉葫芦主机和第二手拉葫芦主机一侧并连接在行车车体底部,第三至第八固定链轮并排安装在行车车体下部。Preferably, the set of fixed sprockets includes first to eighth fixed sprockets, the first fixed sprocket and the second fixed sprocket are respectively arranged on one side of the first chain hoist host and the second chain hoist host and connected At the bottom of the vehicle body, the third to eighth fixed sprockets are arranged side by side on the lower part of the vehicle body.
优选的,所述活动链轮组包括第一至第四活动链轮,第一至第四活动链轮通过起重链条悬吊在第三至第六固定链轮的正下方。Preferably, the movable sprocket set includes first to fourth movable sprockets, and the first to fourth movable sprockets are suspended directly below the third to sixth fixed sprockets through lifting chains.
优选的,所述起重链条一端与第一手拉葫芦主机内的起重链轮啮合,起重链条另一端依次绕过第一固定链轮、第三固定链轮、第一活动链轮、第四固定链轮、第二活动链轮、第五固定链轮、第六固定链轮、第三活动链轮、第七固定链轮、第四活动链轮、第八固定链轮以及第二固定链轮后与第二手拉葫芦主机内的起重链轮啮合。Preferably, one end of the lifting chain meshes with the lifting sprocket in the first chain hoist host, and the other end of the lifting chain bypasses the first fixed sprocket, the third fixed sprocket, the first movable sprocket, The fourth fixed sprocket, the second movable sprocket, the fifth fixed sprocket, the sixth fixed sprocket, the third movable sprocket, the seventh fixed sprocket, the fourth movable sprocket, the eighth fixed sprocket and the second After the sprocket is fixed, it meshes with the hoisting sprocket in the second hand chain hoist host.
优选的,所述行走驱动手链轮上啮合有行走驱动手链条。Preferably, a walking driving hand chain is engaged with the walking driving hand chain wheel.
优选的,所述第一手拉葫芦主机和第二手拉葫芦主机上均设有起重驱动手链条,第一手拉葫芦主机和第二手拉葫芦主机的起重驱动手链条分别与第一手拉葫芦主机和第二手拉葫芦主机内的手链轮啮合。Preferably, the first chain hoist host and the second chain hoist host are provided with lifting drive bracelets, and the lifting drive bracelets of the first chain hoist host and the second chain hoist host are respectively connected to the first chain hoist host The hand chain wheel in the first chain hoist host and the second chain hoist host engages.
优选的,所述从动车轮的踏面为圆弧面。Preferably, the tread surface of the driven wheel is an arc surface.
本实用新型具有如下优点:1、本实用新型提供的一种低净空手拉行车两端各配备一个手拉葫芦主机,手拉葫芦的起重吊钩不直接垂直向下起吊货物而是与小车车体上的八个固定链轮形成定滑轮,起重吊钩与四个活动链轮组合设计成吊钩滑车结构,吊钩可直接上升至行车车体的底部,降低了净空高度,而且任意一个手拉葫芦都可以起升货物,同时使用起升速度更快;2、同时驱动两组行走驱动机构来实现小车行走,两组行走驱动机构均衡分布,通过从动齿轮与工字梁底部的齿条啮合驱动行车行走并使行车车体锁定在工字梁上,即使在船舱内等颠簸晃动状况下使用也不会发生侧移,结构设计合理,行走稳定性好,操作安全性高。The utility model has the following advantages: 1. The two ends of the low clearance hand-drawn trolley provided by the utility model are each equipped with a chain hoist host, and the hoisting hook of the chain hoist does not directly lift the goods vertically downwards but is connected with the trolley. The eight fixed sprockets on the car body form a fixed pulley, and the combination of the lifting hook and four movable sprockets is designed to form a hook block structure. The hook can be directly lifted to the bottom of the driving car body, which reduces the headroom height, and any A hand chain hoist can lift goods, and the lifting speed is faster when used at the same time; 2. Simultaneously drive two sets of walking drive mechanisms to realize the trolley walking. The two sets of walking drive mechanisms are evenly distributed. The rack meshes to drive the driving and locks the driving body on the I-beam. Even if it is used in a bumpy and shaking situation in the cabin, it will not move sideways. The structure design is reasonable, the walking stability is good, and the operation safety is high.
附图说明Description of drawings
图1为本实用新型实施例1的一种低净空手拉行车的结构示意图。Fig. 1 is a schematic structural diagram of a low headroom hand-drawn trolley according to Embodiment 1 of the present invention.
图2为本实用新型实施例1的一种低净空手拉行车的侧面局部剖视图。Fig. 2 is a side partial sectional view of a low headroom hand-drawn trolley according to Embodiment 1 of the utility model.
图3为本实用新型实施例1的一种低净空手拉行车的工作状态示意图。Fig. 3 is a schematic diagram of the working state of a low headroom hand-drawn trolley according to Embodiment 1 of the present invention.
图4为本实用新型实施例1的手拉葫芦主机的剖视图。Fig. 4 is a cross-sectional view of the main engine of the chain hoist according to Embodiment 1 of the present invention.
具体实施方式Detailed ways
以下实施例用于说明本实用新型,但不用来限制本实用新型的范围。The following examples are used to illustrate the utility model, but not to limit the scope of the utility model.
实施例1Example 1
如图1和2,本实施例1提供的一种低净空手拉行车,包括行车车体1、两组行走驱动机构2、起重驱动机构3以及吊钩机构4。As shown in Figures 1 and 2 , a low headroom hand-pulled crane provided in Embodiment 1 includes a crane body 1 , two sets of traveling drive mechanisms 2 , a lifting drive mechanism 3 and a hook mechanism 4 .
行车车体1滑动安装在悬置于半空的工字梁5下翼缘上,行车车体1包括相对设置的两块墙板11以及分别安装在两组墙板11内侧的两组车轮组,每组车轮组均包括并排行走在工字梁5下翼缘两侧的四个从动车轮12,从动车轮12的踏面为圆弧面,以适应各类工字钢运行轨道。The driving body 1 is slidably installed on the lower flange of the I-beam 5 suspended in the air, and the driving body 1 includes two opposite wall panels 11 and two sets of wheels mounted on the inner sides of the two wall panels 11. Every group of wheel groups all comprises four driven wheels 12 walking side by side on both sides of the lower flange of the I-beam 5 , and the tread of the driven wheels 12 is an arc surface to adapt to various I-beam running tracks.
两组行走驱动机构2呈对角布置在行车车体1两侧,每组行走驱动机构2包括行走驱动手链轮21、减速机22、从动齿轮23和齿条24,行走驱动手链轮21安装在墙板11外侧端部,减速机22位于行走驱动手链轮21一侧,行走驱动手链轮21的齿轮轴连接减速机22的输入轴,从动齿轮23的齿轮轴26一端穿过墙板11连接减速机22的输出轴,从动齿轮23的齿轮轴26另一端通过轴承连接至另一块墙板11,从动齿轮23通过与安装在工字梁5底部的齿条24啮合传动驱动行车车体1沿工字梁5行走。Two groups of walking driving mechanisms 2 are diagonally arranged on both sides of the vehicle body 1, each group of walking driving mechanisms 2 includes a walking driving hand chain wheel 21, a reducer 22, a driven gear 23 and a rack 24, and the walking driving hand chain wheel 21 is installed At the outer end of the wallboard 11, the speed reducer 22 is located on one side of the walking driving hand chain wheel 21, the gear shaft of the walking driving hand chain wheel 21 is connected to the input shaft of the speed reducing machine 22, and one end of the gear shaft 26 of the driven gear 23 passes through the wall board 11 Connect the output shaft of the reducer 22, the other end of the gear shaft 26 of the driven gear 23 is connected to another wallboard 11 through a bearing, and the driven gear 23 drives the driving vehicle by meshing with the rack 24 installed at the bottom of the I-beam 5 The body 1 walks along the I-beam 5 .
起重驱动机构3包括分别悬装在行车车体1底部两端的第一手拉葫芦主机31和第二手拉葫芦主机38、安装在行车车体1上并位于第一手拉葫芦主机31和第二手拉葫芦主机38之间的固定链轮组32、悬吊在固定链轮组32下方的活动链轮组33以及起重链条34,固定链轮组32包括第一至第八固定链轮,第一固定链轮321和第二固定链轮322分别设于第一手拉葫芦主机31和第二手拉葫芦主机38一侧并连接在行车车体1底部,第三至第八固定链轮并排安装在行车车体1下部,活动链轮组33包括第一至第四活动链轮,第一至第四活动链轮通过起重链条34悬吊在第三至第八固定链轮的正下方,如图3和4,起重链条34一端与第一手拉葫芦主机31内的起重链轮36啮合,起重链条34另一端依次绕过第一固定链轮321、第三固定链轮323、第一活动链轮331、第四固定链轮324、第二活动链轮332、第五固定链轮325、第六固定链轮326、第三活动链轮333、第七固定链轮327、第四活动链轮334、第八固定链轮328以及第二固定链轮322后与第二手拉葫芦主机38内的起重链轮36啮合,行走驱动手链轮21上啮合有行走驱动手链条25,第一手拉葫芦主机31和第二手拉葫芦主机38上均设有起重驱动手链条35,第一手拉葫芦主机31和第二手拉葫芦主机38的起重驱动手链条35分别与第一手拉葫芦主机31和第二手拉葫芦主机38内的手链轮37啮合,第一手拉葫芦主机31和第二手拉葫芦主机38装载有防止货物在重力作用下下滑的制动器,第一手拉葫芦主机31和第二手拉葫芦主机38内的手链轮37与起重链轮36通过两者之间的摩擦片传递力矩。The lifting drive mechanism 3 includes a first chain hoist main engine 31 and a second chain hoist main engine 38 respectively suspended on the two ends of the bottom of the driving body 1, installed on the driving body 1 and located between the first chain hoist main engine 31 and the second chain hoist main engine 38. The fixed sprocket group 32 between the second hand chain hoist host 38, the movable sprocket group 33 and the lifting chain 34 suspended below the fixed sprocket group 32, the fixed sprocket group 32 includes the first to eighth fixed chains wheels, the first fixed sprocket 321 and the second fixed sprocket 322 are respectively arranged on the side of the first chain hoist host 31 and the second chain hoist host 38 and connected to the bottom of the driving body 1, and the third to eighth fixed The sprockets are installed side by side on the lower part of the vehicle body 1, and the movable sprocket group 33 includes the first to the fourth movable sprockets, and the first to the fourth movable sprockets are suspended on the third to the eighth fixed sprockets by the hoisting chain 34. 3 and 4, one end of the lifting chain 34 meshes with the lifting sprocket 36 in the first hand chain hoist host 31, and the other end of the lifting chain 34 bypasses the first fixed sprocket 321, the third Fixed sprocket 323, first movable sprocket 331, fourth fixed sprocket 324, second movable sprocket 332, fifth fixed sprocket 325, sixth fixed sprocket 326, third movable sprocket 333, seventh fixed sprocket After sprocket 327, the 4th movable sprocket 334, the 8th fixed sprocket 328 and the second fixed sprocket 322 are engaged with the lifting sprocket 36 in the second hand chain hoist main frame 38, and the walking drive hand chain wheel 21 is engaged with Walking driving bracelet 25, the first chain hoist main frame 31 and the second chain hoist main frame 38 are all provided with lifting driving bracelet 35, the lifting of the first chain hoist main frame 31 and the second chain hoist main frame 38 The driving hand chain 35 is engaged with the hand chain wheels 37 in the first chain hoist host 31 and the second chain hoist host 38 respectively. The brake that slides down, the hand chain wheel 37 and the hoisting sprocket 36 in the first chain hoist host 31 and the second chain hoist host 38 transmit torque through the friction plates between the two.
吊钩机构4包括吊钩横梁41和吊钩42,活动链轮组33安装在吊钩横梁41内部,吊钩42连接在吊钩横梁41中间下方。The hook mechanism 4 includes a hook crossbeam 41 and a suspension hook 42 , the movable sprocket group 33 is installed inside the hook crossbeam 41 , and the suspension hook 42 is connected below the middle of the hook crossbeam 41 .
本实施例的低净空手拉行车包括在水平方向上沿工字梁5的行走以及在竖直方向上的货物起升两种工作过程,两种工作过程分别为:The low headroom hand-pulled trolley in this embodiment includes two working processes of walking along the I-beam 5 in the horizontal direction and lifting goods in the vertical direction. The two working processes are respectively:
1、行走工作过程:同时拉动行车车体1两端的行走驱动手链条25,驱动行走驱动手链轮21转动,通过减速机22的输入轴向减速机22内输入转速,经减速机22减速并增大扭矩,由减速机22的输出轴输出转速并带动从动齿轮23的齿轮轴26以及从动齿轮23转动,从动齿轮23咬合工字梁5底部的齿条24,带动手拉行车实现稳步行走,反向拉动行车车体1两端的行走驱动手链条25可使手拉行车返回。1. Walking working process: simultaneously pull the walking driving hand chain 25 at both ends of the driving body 1, drive the walking driving hand chain wheel 21 to rotate, pass the input speed of the reducer 22 to the input speed in the reducer 22, decelerate and increase the speed through the reducer 22 Large torque, the output shaft of the reducer 22 outputs the speed and drives the gear shaft 26 of the driven gear 23 and the driven gear 23 to rotate, and the driven gear 23 engages the rack 24 at the bottom of the I-beam 5 to drive the hand-drawn trolley to achieve stable Walking, reversely pulling the walking driving hand chain 25 at two ends of the driving vehicle body 1 can make the hand-pull driving return.
2、起升工作过程:拉动行车车体1任意一端的起重驱动手链条35使手链轮37旋转,力矩传递到起重链轮36和起重链条34,起重链条34带动第一至第八固定链轮和第一至第四活动链轮,第一至第四活动链轮在起重链条34的拉动下被拉升,吊钩42及吊钩42上钩挂的货物也被拉升,其拉升状态如图3所示,手拉葫芦主机31内的制动器阻止货物在重力作用下下降,当货物需要下降时,反向拉动起重驱动手链条35,手拉葫芦主机31内的手链轮37反向旋转,力矩传递到起重链轮36使起重链轮36反向旋转,起重链条34被放松,第一至第四活动链轮在重力作用下下降,吊钩42及吊钩42上钩挂的货物下降。2. Lifting working process: pull the lifting drive bracelet 35 at any end of the vehicle body 1 to rotate the bracelet wheel 37, and the torque is transmitted to the lifting sprocket 36 and the lifting chain 34, and the lifting chain 34 drives the first to the second Eight fixed sprockets and the first to the fourth movable sprockets, the first to the fourth movable sprockets are pulled up under the pulling of the lifting chain 34, and the goods hooked on the hook 42 and the hook 42 are also pulled up, Its lifting state is shown in Figure 3. The brake in the chain hoist host 31 prevents the goods from falling under the action of gravity. The wheel 37 reversely rotates, and the torque is transmitted to the hoisting sprocket 36 to make the hoisting sprocket 36 reversely rotate, the hoisting chain 34 is loosened, the first to fourth movable sprockets descend under the action of gravity, the hook 42 and the suspension The goods hooked on the hook 42 descend.
本实施例的低净空手拉行车,吊钩在上升到最高位置时吊钩中心距工字梁底部之间的距离仅为450mm,整体结构紧凑,货物的最大起升高度变大,满足低净空工况条件下的起重需求,最大起重负荷为20t,最大起升高度为5m-15m,行走行程可达5m-30m,减速机的减速比为1:30,行车车体两端的手拉葫芦主机拉动任意一个都可以起升货物,同时使用起升速度更快。In the low headroom hand-pulled crane of this embodiment, when the hook is raised to the highest position, the distance between the center of the hook and the bottom of the I-beam is only 450mm. Lifting requirements under working conditions, the maximum lifting load is 20t, the maximum lifting height is 5m-15m, the travel distance can reach 5m-30m, the reduction ratio of the reducer is 1:30, the hand pull at both ends of the driving body The hoist host can lift the goods by pulling any one of them, and at the same time, the lifting speed is faster.
虽然,上文中已经用一般性说明及具体实施例对本实用新型作了详尽的描述,但在本实用新型基础上,可以对之作一些修改或改进,这对本领域技术人员而言是显而易见的。因此,在不偏离本实用新型精神的基础上所做的这些修改或改进,均属于本实用新型要求保护的范围。Although the utility model has been described in detail with general description and specific examples above, some modifications or improvements can be made on the basis of the utility model, which will be obvious to those skilled in the art. Therefore, the modifications or improvements made on the basis of not departing from the spirit of the utility model all belong to the protection scope of the utility model.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107697805A (en) * | 2017-11-03 | 2018-02-16 | 无锡海德龙船舶设备有限公司 | A kind of low clearance hand power truck crane |
| CN111115430A (en) * | 2020-01-22 | 2020-05-08 | 盛文理 | Multifunctional hoisting equipment |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107697805A (en) * | 2017-11-03 | 2018-02-16 | 无锡海德龙船舶设备有限公司 | A kind of low clearance hand power truck crane |
| CN107697805B (en) * | 2017-11-03 | 2024-04-12 | 无锡海德龙船舶设备有限公司 | Low-clearance hand-pulling traveling crane |
| CN111115430A (en) * | 2020-01-22 | 2020-05-08 | 盛文理 | Multifunctional hoisting equipment |
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