CN207357160U - A kind of high shear reaction kettle - Google Patents

A kind of high shear reaction kettle Download PDF

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Publication number
CN207357160U
CN207357160U CN201721343224.8U CN201721343224U CN207357160U CN 207357160 U CN207357160 U CN 207357160U CN 201721343224 U CN201721343224 U CN 201721343224U CN 207357160 U CN207357160 U CN 207357160U
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agitating paddle
agitating
reaction kettle
motor
paddle
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CN201721343224.8U
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Chinese (zh)
Inventor
周贵森
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Guangzhou Hua Hua Biological Technology Co Ltd
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Guangzhou Hua Hua Biological Technology Co Ltd
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Abstract

A kind of high shear reaction kettle, the reaction kettle include cylinder, motor, agitating shaft and material outlet, agitating paddle are provided with the agitating shaft, it is characterised in that motor is located at the top of the cylinder, and motor connects the agitating shaft;Agitating paddle includes the first agitating paddle and the second agitating paddle, and the first agitating paddle is located at the middle and lower part of the agitating shaft, can highly adjust;Second agitating paddle is located at the one end of lower section, agitating shaft away from motor of first agitating paddle, and the second agitating paddle is adjustable in the upper-lower position of the agitating shaft;Second agitating paddle is discoid, shear blade is provided with second agitating paddle, shear blade is distributed in upper side and the downside of the disk of second agitating paddle, all shear blades on the disk upper side are located on same circumference, all shear blades on the disk downside are located on same circumference, and the shear blade is in the upper side of the disk and downside dislocation arrangement.

Description

A kind of high shear reaction kettle
Technical field
It the utility model is related to a kind of reaction kettle, and in particular to a kind of high shear that can be stirred to high-viscosity material is anti- Answer kettle.
Background technology
The agitating paddle of current reaction kettle is generally kept and the shape of quant is similar, the stirring of the reaction kettle of quant shape Paddle can tackle the stirring of the material in general year well, but the material that some viscosity are higher, and in stirring, stress is larger, Larger deformation is produced, or even brings damage for rabble, agitating paddle.Some reaction kettles are in order to strengthen the antitorque strong of agitating shaft Degree is, it is necessary to the overstriking diameter of axle, and diameter of axle overstriking is then supported and also strengthened, and then increases weight, processing cost etc..
Above- mentioned information is only used for strengthening the understanding to the background of the disclosure, therefore it disclosed in the background section It can include not forming the information to the prior art known to persons of ordinary skill in the art.
Utility model content
The utility model is directed to above-mentioned technical problem, a kind of high shear reaction kettle is proposed, for the plant before dilution Hands washing solution for workers, non-water hand cleanser, biological deodorant, the biological cleaning toilet of elite formula(Porcelain)Agent, liquid crystal adhesive remover, liquid(It is hidden Shape gloves), plant removing glue detergent, plant greasy dirt cleanser etc. there is the shearing that the fluid of high shear carries out high intensity, have good Effect.
The technical solution of the utility model is as follows:
A kind of high shear reaction kettle, the reaction kettle include cylinder 2, motor 1, agitating shaft 3 and material outlet, the stirring Agitating paddle is provided with axis 3, it is characterised in that the motor 1 is located at the top of the cylinder, and the motor connects the stirring Axis;The agitating paddle includes the first agitating paddle 4 and the second agitating paddle 5, and first agitating paddle 4 is located in the agitating shaft 3 Lower part, can highly be adjusted;Second agitating paddle 5 is located at the lower section of first agitating paddle 4, agitating shaft 3 away from motor 1 One end, second agitating paddle 5 are adjustable in the upper-lower position of the agitating shaft 3;Second agitating paddle 5 is described to be discoid Shear blade is provided with second agitating paddle, the shear blade is distributed in upper side and the downside of the disk of second agitating paddle Face, all shear blades on the disk upper side are located on same circumference, all shear blade positions on the disk downside In on same circumference, and the shear blade is in the upper side of the disk and downside dislocation arrangement.
Further, the reaction kettle includes two material outlets, and first outlet is located at the bottommost of the reaction kettle, the Two outlets are positioned at the lower part of all sides of the reaction kettle.
Further, the motor 1 is variable-frequency motor.
Further, processor is provided with the console of the variable-frequency motor, is provided with the lower end of the agitating shaft Foil gauge, the processor can receive the strain from foil gauge so as to which variable-frequency motor be adjusted.
Further, first agitating paddle has blades more than three pieces or three pieces, and first agitating paddle owns Blade is uniformly distributed.
By above-mentioned technical solution, first, making improvement to the structure of agitating paddle, sheared by being set in disk periphery The agitating paddle of the mode of sword, the structure relative to(If the second agitating paddle is relative to the first agitating paddle)The agitating paddle of quant formula, When stirring highly viscous fluid, rotation is more smooth, and the deformation of agitating shaft reduces more than 30% relative to the agitating paddle of quant formula. Second, on the basis of the agitating paddle using said structure, by setting foil gauge on agitating shaft, gone out by strain measurement The strain of agitating shaft in use, when the strain threshold of storage within a processor is reached, variable-frequency motor can be controlled System reduces frequency or alarm, is damaged with reducing the machine brought because fluid viscosity is excessive.
Brief description of the drawings
It is described in detail its example embodiment by referring to accompanying drawing, above and other target of the utility model, feature and excellent Point will become apparent.
Fig. 1 is the schematic diagram of the reaction kettle of the utility model.
Embodiment
Example embodiment is described more fully with referring now to attached drawing.However, example embodiment can be with a variety of shapes Formula is implemented, and is not understood as limited to example set forth herein;On the contrary, these embodiments are provided so that the utility model will More fully and completely, and by the design of example embodiment comprehensively it is communicated to those skilled in the art.Attached drawing is only this The schematic illustrations of utility model, are not necessarily drawn to scale.Identical reference numeral represents same or similar in figure Part, thus repetition thereof will be omitted.
In addition, described feature, structure or characteristic can be incorporated in one or more implementations in any suitable manner In mode.In the following description, there is provided many details manage the abundant of the embodiment of the utility model so as to provide Solution.It will be appreciated, however, by one skilled in the art that the technical solution of the utility model can be put into practice and omit the specific detail In it is one or more, or other methods, constituent element, device, step etc. can be used.In other cases, do not show in detail Go out or describe known features, method, apparatus, realization or operation to avoid a presumptuous guest usurps the role of the host and cause the utility model each side Thicken.
As shown in Figure 1, a kind of high shear reaction kettle, the reaction kettle include cylinder 2, motor 1, agitating shaft 3 and material Export, agitating paddle is provided with the agitating shaft 3, the motor 1 is located at the top of the cylinder, is stirred described in the motor connection Mix axis;The agitating paddle includes the first agitating paddle 4 and the second agitating paddle 5, and first agitating paddle 4 is located at the agitating shaft 3 Middle and lower part, can highly be adjusted;Second agitating paddle 5 is located at the lower section of first agitating paddle 4, agitating shaft 3 away from motor 1 One end, second agitating paddle 5 is adjustable in the upper-lower position of the agitating shaft 3;Second agitating paddle 5 is discoid, institute State and shear blade is provided with the second agitating paddle, the shear blade is distributed in upper side and the downside of the disk of second agitating paddle Face, all shear blades on the disk upper side are located on same circumference, all shear blade positions on the disk downside In on same circumference, and the shear blade is in the upper side of the disk and downside dislocation arrangement.
The reaction kettle includes two material outlets, and first outlet is located at the bottommost of the reaction kettle, second outlet position In the lower part of all sides of the reaction kettle.
By setting the second above-mentioned agitating paddle, the higher fluid of viscosity can be relatively easy under the action of the second agitating paddle Ground is stirred, and crushes restructuring.
First agitating paddle has blades more than three pieces or three pieces, and all blades of first agitating paddle uniformly divide Cloth.
In the presence of the very high fluid of viscosity, the cutting stirring of the change high speed difficult to realize in structure, such as attached drawing 1 It is shown, motor 1 is arranged to variable-frequency motor, which has the console including processor, on agitating shaft 3, particularly One foil gauge or strain transducer can be set near installation second agitating paddle 5 of agitating shaft 3, the foil gauge or Person's strain transducer connection processor, the processor can receive the strain from foil gauge so as to variable-frequency motor into Row is adjusted.
Storage unit and comparing unit are set in the processor, strain threshold and speed are set in the storage unit Value, when the strain value that the foil gauge or strain transducer transmit is less than the strain threshold, includes the control of processor Platform controls the variable-frequency motor to run at high speed;Be more than when the strain value that the foil gauge or strain transducer transmit or During equal to the strain threshold, the console controls the variable-frequency motor to reduce rotating speed, increases moment of torsion.
Specifically, the strain threshold include the first strain threshold Y1, the second strain threshold Y2 ... YN answers variable threshold Value, wherein, Y1<Y2<^<YN, when the strain value that the foil gauge or strain transducer transmit is less than first strain threshold Y1, including the console of processor control the variable-frequency motor to be run under high rotating speed v1;When the foil gauge or strain pass When the strain value of sensor transmission is less than the second strain threshold Y2 and is more than the first strain threshold Y1, the console controls institute Variable-frequency motor is stated to run under rotating speed v2;... when the strain value that the foil gauge or strain transducer transmit is less than described the N strain thresholds YN and when being more than N-1 strain thresholds Y (N-1), the console controls the variable-frequency motor to be transported under rotating speed vN OK;Wherein v1>v2>……>VN, these velocity amplitudes are stored in storage unit.
Above-mentioned strain data and speed data can be determined by experiment optimal numerical value according to the viscosity situation of fluid. By stage speed governing, agitating shaft is not in larger moment of torsion, and can cause motor always near rated power Work.
In this way, for the hands washing solution for workers of the plant essence formula before dilution, non-water hand cleanser, biological deodorant, life Thing cleaning toilet(Porcelain)Agent, liquid crystal adhesive remover, liquid(Contact gloves), plant removing glue detergent, plant greasy dirt cleanser etc. there is high shear Fluid carry out high intensity shearing, there is good effect.By above-mentioned technical solution, first, being done to the structure of agitating paddle Go out improve, disk periphery set shear blade by way of agitating paddle, the structure relative to(As the second agitating paddle relative to First agitating paddle)The agitating paddle of quant formula, when stirring highly viscous fluid, rotation is more smooth, and the deformation of agitating shaft is opposite More than 30% is reduced in the agitating paddle of quant formula.Second, on the basis of the agitating paddle using said structure, by agitating shaft Foil gauge is set, the strain of agitating shaft in use is gone out by strain measurement, is stored within a processor once reaching During strain threshold, variable-frequency motor can reduce frequency or alarm by control, to reduce the machine brought because fluid viscosity is excessive Infringement.
Finally it should be noted that:Various embodiments above is only to illustrate the technical solution of the utility model, rather than it is limited System;Although the utility model is described in detail with reference to foregoing embodiments, those of ordinary skill in the art should Understand:It can still modify the technical solution described in foregoing embodiments, either to which part or whole Technical characteristic carries out equivalent substitution;And these modifications or replacement, the essence of appropriate technical solution is departed from this practicality newly The scope of each embodiment technical solution of type.

Claims (4)

1. a kind of high shear reaction kettle, the reaction kettle includes cylinder, motor, agitating shaft and material outlet, the agitating shaft (3) On be provided with agitating paddle, it is characterised in that the motor is located at the top of the cylinder, and the motor connects the agitating shaft; The agitating paddle includes the first agitating paddle (4) and the second agitating paddle (5), under first agitating paddle is located in the agitating shaft Portion, can highly be adjusted;Second agitating paddle is located at the one end of lower section, agitating shaft away from motor of first agitating paddle, Second agitating paddle is adjustable in the upper-lower position of the agitating shaft;Second agitating paddle is discoid, second stirring Shear blade is provided with paddle, the shear blade is distributed in upper side and the downside of the disk of second agitating paddle, the circle All shear blades on disk upper side are located on same circumference, and all shear blades on the disk downside are located at same circumference On, and the shear blade is in the upper side of the disk and downside dislocation arrangement.
2. a kind of high shear reaction kettle according to claim 1, it is characterised in that the reaction kettle goes out including two materials Mouthful, first outlet is located at the bottommost of the reaction kettle, and second outlet is located at the lower part of all sides of the reaction kettle.
3. a kind of high shear reaction kettle according to claim 1, it is characterised in that the motor (1) is variable-frequency motor.
A kind of 4. high shear reaction kettle according to claim 1, it is characterised in that first agitating paddle have three pieces or Blades more than three pieces, all blades of first agitating paddle are uniformly distributed.
CN201721343224.8U 2017-10-18 2017-10-18 A kind of high shear reaction kettle Active CN207357160U (en)

Priority Applications (1)

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CN201721343224.8U CN207357160U (en) 2017-10-18 2017-10-18 A kind of high shear reaction kettle

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Application Number Priority Date Filing Date Title
CN201721343224.8U CN207357160U (en) 2017-10-18 2017-10-18 A kind of high shear reaction kettle

Publications (1)

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CN207357160U true CN207357160U (en) 2018-05-15

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107551978A (en) * 2017-10-18 2018-01-09 广州植华生物科技有限公司 A kind of high shear reactor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107551978A (en) * 2017-10-18 2018-01-09 广州植华生物科技有限公司 A kind of high shear reactor

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