CN207346569U - A kind of self-checking device of Equipment for Heating Processing net belt deflection - Google Patents

A kind of self-checking device of Equipment for Heating Processing net belt deflection Download PDF

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Publication number
CN207346569U
CN207346569U CN201721431430.4U CN201721431430U CN207346569U CN 207346569 U CN207346569 U CN 207346569U CN 201721431430 U CN201721431430 U CN 201721431430U CN 207346569 U CN207346569 U CN 207346569U
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CN
China
Prior art keywords
guipure
limit switch
roller
cylinder
feeding rack
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Expired - Fee Related
Application number
CN201721431430.4U
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Chinese (zh)
Inventor
曹卫
唐彩娟
秦凯雷
张建伟
陈昌杰
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Yangcheng Institute of Technology
Yancheng Institute of Technology
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Yangcheng Institute of Technology
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Priority to CN201721431430.4U priority Critical patent/CN207346569U/en
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Publication of CN207346569U publication Critical patent/CN207346569U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of self-checking device of Equipment for Heating Processing net belt deflection, including guipure regulating roller, hold-down roller, driven roller, guipure, feeding rack.Feeding rack is located at top, guipure regulating roller, driven roller, hold-down roller are installed on feeding rack lower part, there is graduated scale instruction guipure position beside guipure regulating roller, guipure is entered in stove by feeding rack, driven roller, hold-down roller, guipure regulating roller are passed sequentially through when being returned out of stove, feeding rack is reached again after position is adjusted and forms circulation.Cylinder, limit switch A and limit switch B are further included, limit switch A and limit switch B are located at feeding rack and are adjusted close to the both sides of fire door, cylinder perpendicular to mesh-belt conveying direction, cylinder by lateral position during extension and contraction control mesh-belt conveying.The utility model can in real time, guipure that is online and accurately adjusting meshbeltfurnace, the length for solving to be brought due to the regular point inspection that manual adjusting feature determines taken, take manually, judge the problems such as benchmark is lacked and responded not in time.

Description

A kind of self-checking device of Equipment for Heating Processing net belt deflection
Technical field
The utility model, which belongs to, to be automatically controlled and detection field, and in particular to a kind of Equipment for Heating Processing net belt deflection it is automatic Regulating device.
Background technology
As a kind of Equipment for Heating Processing, middle height of the net belt type Equipment for Heating Processing by plurality of advantages in occupation of Equipment for Heating Processing Hold market.As its name suggests, net belt type Equipment for Heating Processing core component is exactly to carry the guipure that workpiece is heat-treated.Usually at heat Manage highest temperature and maintain 850~1150 DEG C, guipure subjects to be changed repeatedly from initial room temperature to high temperature.Expand with heat and contract with cold spy Property determine no matter which kind of material, the guipure of which kind of establishment form have significant deformation under above-mentioned use environment, at the same time By the amplification of guipure length direction, result in guipure guipure will inevitably occurs during long-time use Center line and equipment the misaligned phenomenon of center line, that is, so-called " sideslip " phenomenon.What simple net belt deflection was brought Consequence is very little, but due to itself drive mechanism of net belt type Equipment for Heating Processing, causes that the sideslip of guipure must be carried out It is necessary and timely adjust, the damage of tail roller and hold-down roller otherwise will be directly resulted in, the workpiece heat for causing guipure to carry indirectly The uncontrollable and final products of processing procedure are scrapped.
At present, the guipure correction of net belt type Equipment for Heating Processing existing in the market is mainly by visually observation graduated scale Judge whether sideslip and specific running deviation value, while adjust the adjusting screw of guipure regulating roller manually.
There are following defect for the prior art:
1. guipure is faced with the change of the factors such as the lengthening of usage time, applying working condition, resuming work for net belt deflection Judgement benchmark missing.It is exactly specifically during net belt deflection is adjusted manually, to judge whether to be adjusted in place and only adjust The judgement of person personal experience, lacks objective benchmark;
2. since net belt type Equipment for Heating Processing length is longer, the guipure speed of service is relatively low, and the recovery of net belt deflection phenomenon needs Will be for quite a long time, it usually needs 1~2 could examine whether adjusting manually has served and whether judged regulated quantity when small Excessively.This just needs adjusting personnel to need to await orders and observe for a long time;
3. the sideslip of guipure is the cumulative function of time, that is to say, that net belt deflection is all occurring all the time.But pass The manual regulation mechanism of system determines that deviation phenomenon is only found by regularly putting inspection, and the time interval of particle check system Determine the more of running deviation value with lacking.The response time of namely deviation phenomenon is long.
Utility model content
During in traditional manual net belt deflection Regulation mechanism there is judging benchmark missing, adjusting the adjusting of personnel's single Between long, deviation phenomenon response time it is long the shortcomings that.The technical problem to be solved by the present invention is to provide a kind of automatic inspection Survey, the online unmanned regulation mechanism of dynamic.For net belt type Equipment for Heating Processing core component -- guipure, there is provided a kind of intelligent, nothing The sideslip regulating device of peopleization and precision.
The utility model adopts the following technical solution:A kind of self-checking device of Equipment for Heating Processing net belt deflection, including Guipure regulating roller, hold-down roller, driven roller, guipure, feeding rack.Guipure is carry after workpiece completes heat treatment process in stove, warp Certain approach is crossed to return out of stove.On feeding rack, for guipure by the effect of driven roller and hold-down roller, guipure driving motor will Power and speed assign guipure.In general, equipment is before putting into serial production, the trial operation stage will by driven roller and hold-down roller it Between relative position adjustment finish, therefore follow-up phase driven roller and hold-down roller do not adjust substantially.
Feeding rack is above, and guipure regulating roller, driven roller, hold-down roller are installed on below feeding rack, by guipure regulating roller While there is graduated scale instruction guipure position, guipure is entered in stove by feeding rack, and driven roller is passed sequentially through when being returned out of stove, is compressed Roller, guipure regulating roller, reach feeding rack and form circulation again after position is adjusted.Further include cylinder, limit switch A and spacing open Close B, limit switch A and limit switch B and be located at feeding rack close to the both sides of fire door, cylinder is located on the left of guipure regulating roller, cylinder Horizontal pair is arranged in guipure both sides, and cylinder is lateral when cylinder is by extension and contraction control mesh-belt conveying perpendicular to mesh-belt conveying direction Position adjustment.
Further, signal is passed to solenoid valve by limit switch A, limit switch B, passes through the fortune of solenoid valve control cylinder It is dynamic.
Further, cylinder uses 10cm -50cm telescopic cylinders, and cylinder is according to the big I of workpiece weight in guipure both sides Set multiple.
Further, guipure heat resistance temperature is more than 1150 DEG C.
Further, there are gap, gap between limit switch A and limit switch B and guipure to be allowed partially by net belt deflection Difference determines.
Compared with prior art, the utility model has the advantage of:The fire door for effectively solving to be brought due to net belt deflection is protected Deformation caused by the unbalance stress of tail roller and fracture in the abrasion of warm brick, stove, compress the uneven wear that roller surface increases mill material Etc. indirect problem.Also the length that will directly solve to be brought due to the regular point inspection that manual adjusting feature determines taken, take manually, judgement The problems such as benchmark is lacked and responded not in time.It can be said that provide one for core component-guipure of net belt type Equipment for Heating Processing Plant the effective, detection of strength and Means of Ensuring.Serviced, avoided by providing real-time, online and accurate adjust for guipure A series of follow-up equipment quality guarantees and daily management problem.
Brief description of the drawings
Fig. 1 is traditional meshbeltfurnace Transmission system schematic diagram;
Fig. 2 is the utility model front view;
Fig. 3 is the utility model top view;
In figure:1 graduated scale, 2 guipure regulating rollers, 3 adjusting screws, 4 hold-down rollers, 5 driven rollers, 6 guipures, 7 feeding racks, 8 gas Cylinder, 9 limit switch A, 10 limit switch B.
Embodiment
The particular content of the utility model is described in detail with specific embodiment below in conjunction with the accompanying drawings.
As shown in Figure 1, during operating personnel periodically order inspection, by observing 2 adjustable side of guipure regulating roller in graduated scale 1 Indicating positions and last registration data whether unanimously come judge guipure whether sideslip.After sideslip is judged, adjusted manually by instrument The adjusting screw 3 of 2 adjustable side of section guipure regulating roller sets back 2 adjustable side of guipure regulating roller in the indicating positions of graduated scale 1.
And a kind of self-checking device of Equipment for Heating Processing net belt deflection disclosed in the utility model, including guipure regulating roller 2, hold-down roller 4, driven roller 5, guipure 6, feeding rack 7;Feeding rack 7 is above, and guipure regulating roller 2, driven roller 5, hold-down roller 4 are pacified Mounted in the lower section of feeding rack 7, there is 6 position of graduated scale instruction guipure on the side of guipure regulating roller 2, and guipure 6 enters stove by feeding rack 7 It is interior, driven roller 5, hold-down roller 4, guipure regulating roller 2 are passed sequentially through when being returned out of stove, feeding rack is reached again after position is adjusted 7 form circulation;Cylinder 8, limit switch A9 and limit switch B10 are further included, limit switch A9 and limit switch B10 are positioned at charging For frame 7 close to the both sides of fire door, cylinder 8 is located at the left side of guipure regulating roller 2, and 8 horizontal pair of cylinder is arranged in 6 both sides of guipure, cylinder 8 Perpendicular to 6 conveying direction of guipure, lateral position adjusts when cylinder 8 is conveyed by extension and contraction control guipure 6.
In practical applications, signal is passed to solenoid valve by the limit switch A9, limit switch B10, passes through solenoid valve Control the movement of cylinder 8.
In practical applications, the cylinder 8 uses 10cm -50cm telescopic cylinders, and cylinder 8 is according to the big I of workpiece weight Set in 6 both sides of guipure multiple.
In practical applications, there are gap between the limit switch A9 and limit switch B10 and guipure 6, gap is by net 6 sideslip allowable deviation of band determines.
In practical applications, 6 heat resistance temperature of guipure is more than 1150 DEG C.
In order to realize intelligence, unmanned and precision adjusting.Installed in feeding rack 7 on the position in stove limited Why bit switch A9 and limit switch B10, be exactly to consider to enter the starting point reality in stove in guipure 6 close to the position of fire door Apply detection and adjust, reduced since product caused by 6 sideslip of guipure receives the non-uniform time of heat treatment process, reduced with this Guipure 6 recovers the regulating time needed for normal position.Meanwhile eliminate the adjusting screw of traditional 2 adjustable side of guipure regulating roller. Due to the running deviation value actually very little of guipure 6, it is reflected on the adjustable side of guipure regulating roller 2, required regulated quantity is just Very little, therefore should be small stroke, high-precision cylinder 8 as the cylinder 8 of substitute.In limit switch A9, limit switch In the system of automatic detection, feedback and adjusting that B10, solenoid valve and cylinder 8 form, the connection of actual pipeline should be noted that pipeline Shorten as far as possible, caused 8 delays in work of cylinder after signal cut is reduced with this, and then reduce systematic error.
As shown in Fig. 2, in actual motion, by limit switch A9, the limit switch B10 of 6 both sides of separation guipure to net Carry out spacing detection in 6 edge of band.When guipure 6 is in limit switch A9, limit switch B10 centre normal position, guipure 6 and limit Bit switch A9, limit switch B10 are not in contact with, without signal output, 8 attonity of cylinder;When 6 two edges of guipure, any one connects As soon as contact limit switch A9, limit switch B10 any of which, the limit switch A9 or limit switch B10 that are contacted will Signal output.At this time, solenoid valve, which obtains signal, will connect gas circuit, and cylinder 8 carries out action, and guipure regulating roller 2 is carried out Adjustment.Guipure 6 is adjusted, and after guipure 6 recovers normal position, guipure 6 just departs from limit switch A9, limit switch B10 to be connect Touch, interrupt signal output, solenoid valve is switched off gas circuit, 8 stopping of cylinder action, and adjusting action stops.
In conclusion the length that the utility model solves to bring due to the regular point inspection that manual adjusting feature determines takes, expense Manually, the problems such as judging benchmark missing and response not in time.Provided for core component-guipure of net belt type Equipment for Heating Processing A kind of effective, detection of strength and Means of Ensuring.Serviced, avoided by providing real-time, online and accurate adjust for guipure A series of follow-up equipment quality guarantees and daily management problem.
The basic principle, main features and advantages of the utility model have been shown and described above.The technical staff of the industry It should be appreciated that the above embodiment is only the technical concepts and features for illustrating the utility model, its object is to allow be familiar with this The personage of technology can understand the content of the utility model and be carried out, and the protection model of the utility model can not be limited with this Enclose, all equivalent change or modifications made according to the utility model Spirit Essence, should all cover the protection model in the utility model In enclosing.

Claims (4)

1. a kind of self-checking device of Equipment for Heating Processing net belt deflection, including guipure regulating roller (2), hold-down roller (4), driven roller (5), guipure (6), feeding rack (7);Feeding rack (7) is above, guipure regulating roller (2), driven roller (5), hold-down roller (4) installation Below feeding rack (7), there is graduated scale to indicate guipure (6) position beside guipure regulating roller (2), guipure (6) passes through feeding rack (7) Into in stove, driven roller (5), hold-down roller (4), guipure regulating roller (2) are passed sequentially through when being returned out of stove, after being adjusted by position Feeding rack (7) is reached again forms circulation;It is characterized in that:Cylinder (8), limit switch A (9) and limit switch B (10) are further included, Limit switch A (9) and limit switch B (10) is located at feeding rack (7) and is located at guipure regulating roller close to the both sides of fire door, cylinder (8) (2) left side, cylinder (8) horizontal pair are arranged in guipure (6) both sides, and cylinder (8) is perpendicular to guipure (6) conveying direction, cylinder (8) Lateral position adjusts when being conveyed by extension and contraction control guipure (6).
A kind of 2. self-checking device of Equipment for Heating Processing net belt deflection according to claim 1, it is characterised in that:It is described Signal is passed to solenoid valve by limit switch A (9), limit switch B (10), passes through the movement of solenoid valve control cylinder (8).
A kind of 3. self-checking device of Equipment for Heating Processing net belt deflection according to claim 1, it is characterised in that:It is described Cylinder (8) uses 10cm -50cm telescopic cylinders, and the big I of workpiece weight that cylinder (8) is transmitted according to guipure (6) is in guipure (6) Both sides set multiple.
A kind of 4. self-checking device of Equipment for Heating Processing net belt deflection according to claim 1, it is characterised in that:It is described There are gap, gap between limit switch A (9) and limit switch B (10) and guipure (6) to be determined by guipure (6) sideslip allowable deviation It is fixed.
CN201721431430.4U 2017-11-01 2017-11-01 A kind of self-checking device of Equipment for Heating Processing net belt deflection Expired - Fee Related CN207346569U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721431430.4U CN207346569U (en) 2017-11-01 2017-11-01 A kind of self-checking device of Equipment for Heating Processing net belt deflection

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Application Number Priority Date Filing Date Title
CN201721431430.4U CN207346569U (en) 2017-11-01 2017-11-01 A kind of self-checking device of Equipment for Heating Processing net belt deflection

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107651363A (en) * 2017-11-01 2018-02-02 盐城工学院 A kind of self-checking device of Equipment for Heating Processing net belt deflection
CN112524942A (en) * 2020-12-31 2021-03-19 湖南汉冶科技有限公司 Continuous sealing high-temperature mesh belt furnace
CN112556411A (en) * 2020-12-31 2021-03-26 湖南汉冶科技有限公司 Sealing structure of mesh belt furnace

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107651363A (en) * 2017-11-01 2018-02-02 盐城工学院 A kind of self-checking device of Equipment for Heating Processing net belt deflection
CN112524942A (en) * 2020-12-31 2021-03-19 湖南汉冶科技有限公司 Continuous sealing high-temperature mesh belt furnace
CN112556411A (en) * 2020-12-31 2021-03-26 湖南汉冶科技有限公司 Sealing structure of mesh belt furnace
CN112556411B (en) * 2020-12-31 2022-06-21 湖南汉冶科技有限公司 Sealing structure of mesh belt furnace
CN112524942B (en) * 2020-12-31 2022-06-24 湖南汉冶科技有限公司 Continuous sealing high-temperature mesh belt furnace

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20180511

Termination date: 20191101