CN207344551U - A kind of flow line production part rack and wall-hung boiler assembly station - Google Patents
A kind of flow line production part rack and wall-hung boiler assembly station Download PDFInfo
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- CN207344551U CN207344551U CN201721219389.4U CN201721219389U CN207344551U CN 207344551 U CN207344551 U CN 207344551U CN 201721219389 U CN201721219389 U CN 201721219389U CN 207344551 U CN207344551 U CN 207344551U
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Abstract
The utility model discloses a kind of flow line production part rack and wall-hung boiler assembly station, it is related to technology and pattern assembly technical field, including rack body and transport mechanism, support base is tiltedly installed with rack body, support base is less than opposite opposite side close to the side level height of staff, sliding is provided with multiple material box on support base, be provided with that both ends are connected with rack body on rack body for stopping the bar that material box drops；The side of bar towards material box is provided with pressure measuring unit；Control unit, alarm unit and power supply unit are additionally provided with rack body；Detect the pressure of material box on support base to bar in real time by pressure measuring unit, when part is finished in material box, control unit starts alarm unit and notifies staff's make-up piece in time, improves work efficiency.
Description
Technical field
Technology and pattern assembly technical field is the utility model is related to, more specifically, it relates to a kind of flow line production part
Rack and wall-hung boiler assembly station.
Background technology
With the continuous improvement of modern urban construction level, burnt gas wall hanging furnace has obtained increasingly in modern house building
It is widely applied, heating or hot water supply applied to each family etc..Wall-hung boiler is after the completion of part production, it is necessary to each
Part is assembled, and assembly working uses pipeline mode, divides multiple stations on assembly line, handles the installation of each part respectively.
Part is fetched for convenience of each station staff, it will usually is set in corresponding station and is used to place the thing equipped with part
The rack of magazine, but it is busy due to assembly work, often occur that part of the staff not to be noted on rack has been used
Complete, part supplement dallies over one's work not in time.
Utility model content
For existing technical problem, the first purpose of the utility model is to provide a kind of flow line production and is placed with part
Frame, detects mechanism of the material box for placing part to the pressure of bar by being set on rack, is sent when part is finished
Alarm signal is conducive to improve work efficiency to remind staff.
To achieve the above object, the utility model provides following technical solution：
A kind of flow line production flow line production part rack, including rack body, the rack body updip
The support base for placing material box is tiltedly provided with, the support base is less than opposite close to the side level height of staff
Opposite side, being used for of being additionally provided with that both ends are connected with the rack body on the rack body stop what the material box dropped
Bar；The side of the bar towards the material box is provided with pressure measuring unit, and the pressure measuring unit is used to detect the material
Pressure between box and the bar, and export pressure measurement signal；It is provided with the rack body, control unit, is coupled to institute
Pressure measurement signal is stated, receives and responds to the size of the pressure measurement signal, output control signal；Alarm unit, is coupled to the control
Signal processed, for output alarm signal to remind staff's make-up piece；Power supply unit；Wherein, when the pressure measuring unit is defeated
When the pressure measurement voltage signal gone out is less than predetermined value, described control unit starts the alarm unit.
Be used to placing the material box of part through the above technical solutions, being placed on support base, bar prevent material box from
Slid on support base.Staff constantly fetches part on station and completes assembly work, and material box is more next to the pressure of bar
It is smaller, when pressure is less than a certain range, control unit turn-on power and alarm unit so that alarm unit sends a signal to work
Make personnel, so that staff can timely supplement required part, ensure the continuous of assembly work, improve work efficiency.
Further, the pressure measuring unit includes being arranged on the pressure biography for the side that the bar is abutted with the material box
Sensor, the pressure sensor are electrically connected with described control unit, detect the pressure between the bar and the material box, defeated
Go out the pressure measurement signal.
Through the above technical solutions, pressure sensor detects pressure of the material box to bar, and pressure measurement signal is sent to control
Unit processed, control unit compare pressure measurement signal and predetermined value, described after pressure measurement signal is less than predetermined value and predetermined hold-time
Control unit starts the alarm unit.
Further, the alarm unit includes the buzzer and/or light emitting diode being arranged on the rack body,
The buzzer and/or light emitting diode are electrically connected with the power supply unit and are controlled with described control unit and connected, in response to
The control signal simultaneously sends sound-light alarm.
By using above-mentioned technical proposal, control unit control alarm unit is connected with power supply unit, alarm unit work,
Buzzer sounds the alarm or lumination of light emitting diode, reminds staff to supplement new part.
Further, the alarm unit includes the gsm module that is arranged on the rack body and described for controlling
The controller of gsm module work, the controller are connected with described control unit control, and the gsm module passes through mobile communication
Network is connected with the handheld terminal signal of monitoring room or part dispatching person, and the gsm module is electrically connected simultaneously with the power supply unit
Control and connect with described control unit, remote alarm signal is sent in response to the control signal.
By using above-mentioned technical proposal, control unit connection controller and power supply unit, controller control gsm module work
Make, gsm module sends information to the staff in part dispatching person and monitoring room, part dispatching by mobile communications network
Member correspondingly carry out part supplement or monitoring room in staff notify related personnel's make-up piece.
Further, described control unit includes, a reference voltage generating circuit, has a first resistor R1, its one end
The power supply unit is coupled to, the other end is grounded after connecting with a second resistance R2；Wherein, from first resistor R1 and second resistance
Reference voltage is produced between R2；One comparison circuit, for the pressure measurement received voltage signal to be compared with the reference voltage,
Export a comparison signal；One on-off circuit, is coupled to the comparison signal, to control the alarm according to the comparison signal
Break-make between unit and the power supply unit.
By using above-mentioned technical proposal, reference circuit generation reference voltage compares pressure measurement as predetermined value, comparison circuit
Voltage signal and reference voltage, when pressure measurement voltage signal is less than reference voltage, comparison circuit output high level.On-off circuit quilt
Conducting, control alarm unit work.
Further, the comparison circuit includes a comparator, and the comparator has an in-phase input end, one anti-phase defeated
Enter end and an output terminal, the inverting input are coupled to the output terminal of the pressure sensor, in-phase input end is coupled to ginseng
Voltage is examined, output terminal exports the comparison signal.
By using above-mentioned technical proposal, when pressure measurement voltage signal is less than reference voltage, comparator output high level, is opened
Powered-down road is switched on.
Further, the on-off circuit includes NPN triode, the NPN triode emitter and the alarm unit
It is electrically connected, the alarm unit ground connection, base stage is coupled to the comparison signal and by one the 4th electricity by a 3rd resistor R3
Hinder R4 and emitter altogether；Collector is electrically connected with the power supply unit.
By using above-mentioned technical proposal, when comparator exports high level, turn-on transistor, turn-on power unit and alarm
Unit, buzzer either light emitting diode or gsm module work.When the value of pressure sensor output is more than reference voltage,
On-off circuit backs off, and alarm unit is stopped.
Further, what the both ends that the support base includes axially setting along the bar were connected with the rack body
Multiple supporting rods, the supporting rod are obliquely installed and are less than the other end close to one end of staff；Along it on the supporting rod
Length direction is provided with multiple rollers, the axial direction for being axially parallel to the bar of the roller；Two adjacent support bar groups
Into a rest area, the support base is divided into multiple rest areas along the bar is axial, and correspond to each described put
Put area and the pressure measuring unit is set on the bar.
Through the above technical solutions, reduce the frictional force between support base and material box using roller, when staff face
When part is finished in preceding material box, staff removes the material box, and follow-up material box can be easily towards work people
Member is slided until being abutted with bar.Played a supportive role using supporting rod, easy to divide rest area, corresponding different rest area difference
Different parts is placed, so that the assembly work that a station can be completed is more, the reality of flow line production part rack
It is stronger with property.
Further, the discharging seat of the material box for unloading sky, the discharging seat bag are provided with below the support base
Multiple discharge arms that the both ends axially set along the bar are connected with the rack body are included, the discharge arm is obliquely installed
And it is higher than the other end close to one end of staff；Multiple rollers, institute are provided with the discharge arm along its length
State the axial direction for being axially parallel to the bar of roller.
Through the above technical solutions, the side that nearly staff is seated against due to discharging is high, staff can will be finished zero
The material box of part slides the collection in order to the later stage along discharging seat.
Second purpose of the utility model is to provide a kind of wall-hung boiler assembly station, by setting above-mentioned flowing water on station
Part rack is used in line production, reminds staff's make-up piece in time when part is finished, and improves work efficiency.
A kind of wall-hung boiler assembly station, including for transmitting the transport mechanism of wall-hung boiler component to be assembled and being arranged on institute
State the flow line production part rack as described above of transport mechanism side.
By using above-mentioned technical proposal, wall-hung boiler component to be assembled is transmitted to assembly station by transport mechanism, and work people
Member takes part from part rack, and wall-hung boiler component is assembled.
Compared with prior art, the beneficial effects of the utility model are：
(1) by installing alarm unit additional on rack body, when part is finished in material box so that material box is to bar
When pressure change exceedes predetermined value, alarm unit sends alarm signal, notifies staff to carry out the supplement of part in time, so that
Assembly work is high without waiting for feeding, work efficiency；
(2) by the support base and discharging seat that are obliquely installed, can easily feeding, discharging, reduce labor intensity；
(3) by the cooperation of transport mechanism and part rack, the work efficiency of assembly work is improved.
Brief description of the drawings
Fig. 1 is the overall schematic of the utility model embodiment one；
Fig. 2 is the circuit diagram of the utility model embodiment one；
Fig. 3 is the circuit diagram of the utility model embodiment two.
Reference numeral：1st, rack body；2nd, upper frame；3rd, montant；4th, bar；5th, support base；6th, first crossbeam；7th, support
Bar；8th, roller；9th, discharging seat；10th, second cross beam；11st, discharge arm；12nd, material box；13rd, pressure measuring unit；14th, alarm unit；
15th, control unit；16th, power supply unit；17th, reference voltage generating circuit；18th, comparison circuit；19th, on-off circuit；20th, conveyer
Structure；21st, buzzer；22nd, light emitting diode；23rd, gsm module；24th, controller.
Embodiment
With reference to the accompanying drawings and examples, the utility model is described in detail.
Embodiment one
A kind of flow line production part rack, referring to Fig. 1, including rack body 1, rack body 1 includes 2 He of upper frame
The montant 3 of 2 four jiaos of upper frame is vertically arranged in, being horizontally disposed between two montants 3 has bar 4, and bar 4 is corresponded on rack body 1
Place is obliquely installed the support base 5 for being useful for placing material box 12, and support base 5 includes two axial directions each parallel to the first of bar 4
Crossbeam 6, two first crossbeams 6 connect two montants 3 respectively along perpendicular to the distribution of 4 axially direction of bar and both ends, close to work
The first crossbeam 6 for making personnel is less than another first crossbeam 6.Along bar 4 it is axial be provided with multiple both ends respectively with two first
The supporting rod 7 that crossbeam 6 connects, is rotatably connected to multiple rollers 8 on supporting rod 7, roller 8 is axially parallel to along its length
The axial direction of bar 4.
5 lower section mirror image of support base is provided with the discharging seat 9 for discharging, and discharging seat 9 includes two axial directions each parallel to gear
The second cross beam 10 of bar 4, two second cross beams 10 connect two and erect respectively along perpendicular to the distribution of 4 axially direction of bar and both ends
Bar 3, the second cross beam 10 close to staff are higher than another second cross beam 10.Multiple both ends point are provided with along bar 4 is axial
The discharge arm 11 not being connected with two second cross beams 10, is provided with multiple rollers 8, roller 8 on discharge arm 11 along its length
The axial direction for being axially parallel to bar 4.
Two adjacent supporting rods 7 form a rest area on support base 5, are axially divided into support base 5 along bar 4 more
A rest area, corresponding each rest area are provided with least one material for being used to place part along the sliding of 7 length direction of supporting rod
Box 12, corresponding each rest area are provided with the side of bar 4 towards material box 12 for detecting material box 12 to 4 pressure of bar
And export the pressure measuring unit 13 of pressure measurement signal.It is additionally provided with rack body 1 and is coupled to pressure measurement signal, receives and responds to pressure measurement
The size of signal, the control unit 15 of output control signal；Control signal is coupled to, for output alarm signal to remind work
The alarm unit 14 and power supply unit 16 of personnel's make-up piece.
As shown in Fig. 2, in the present embodiment, power supply unit 16 uses storage battery；Pressure measuring unit 13 uses pressure sensor, pressure
Force snesor corresponds to each rest area and is fixed on bar 4 towards the side of material box 12, and is electrically connected with control unit 15, detection
Pressure between bar 4 and material box 12, exports pressure measurement signal.Alarm unit 14 includes the buzzing being arranged on rack body 1
Device 21 and/or light emitting diode 22, buzzer 21 and/or light emitting diode 22 are electrically connected with storage battery and are controlled with control unit 15
System connection, in response to control signal and sends sound-light alarm.
Control unit 15 includes reference voltage generating circuit 17, comparison circuit 18 and on-off circuit 19, reference voltage life
There is first resistor R1 into circuit 17, its one end is coupled to storage battery, and the other end is grounded after connecting with a second resistance R2；Its
In, produce reference voltage between first resistor R1 and second resistance R2；Comparison circuit 18, for the pressure measurement voltage that will be received
Signal exports a comparison signal compared with reference voltage；On-off circuit 19, is coupled to comparison signal, to according to comparing letter
Break-make number between 21/ light emitting diode 22 of control buzzer and storage battery.When part is finished in material box 12, pressure sensing
The pressure measurement voltage signal of device output is less than the reference voltage that reference voltage generating circuit 17 generates, 15 coupling cock of control unit electricity
Road 19, so as to start alarm unit 14, buzzer 21 sounds the alarm or light emitting diode 22 shines and reminds staff to mend
Fill new part.
Wherein, comparison circuit 18 includes a comparator, and comparator is defeated with an in-phase input end, an inverting input and one
Outlet, inverting input are coupled to the output terminal of pressure sensor, and in-phase input end is coupled to reference voltage, output terminal output ratio
Compared with signal.Comparator is active voltage comparator, its power access end connects storage battery, ground terminal ground connection.
On-off circuit 19 includes NPN triode, and NPN triode emitter is electrically connected with alarm unit 14, alarm unit 14
Ground connection, base stage connected by the output terminal of a 3rd resistor R3 and comparator and by one the 4th resistance R4 and emitter altogether；
Collector is electrically connected with power supply unit 16.
Return to Fig. 1, a kind of wall-hung boiler assembly station, including for transmit the transport mechanism 20 of wall-hung boiler component to be assembled with
And it is arranged on the flow line production part rack of 20 side of transport mechanism.Transport mechanism 20 includes double-speed chain, with speed
The speedup function of chain, makes the working plate of support wall-hung boiler component to be assembled thereon quickly run, is put when component is moved to part
When putting at frame, stop in order to which staff carries out assembly work.
The operation principle of the present embodiment is：
Wall-hung boiler component to be assembled is transmitted to assembly station by transport mechanism 20, and staff takes from part rack
Part is to carry out assembly work.When part is finished in material box 12, what the pressure sensor that is abutted with the material box 12 was sent
Pressure measurement voltage signal is less than the reference voltage that reference voltage generating circuit 17 generates, comparator output high level, on-off circuit 19
Conducting, so as to start alarm unit 14, buzzer 21 and/or light emitting diode 22 send sound-light alarm, remind staff to mend
Fill new part.And empty material box 12 can slide along discharge arm 11, facilitate the collection in later stage.
Embodiment two
A kind of flow line production part rack, difference lies in as shown in figure 3, alarm unit 14 with embodiment one
Including the gsm module 23 that is arranged on rack body 1 and the controller 24 for controlling gsm module 23 to work, controller 24 with
The control connection of control unit 15, gsm module 23 are believed by mobile communications network and monitoring room or the handheld terminal of part dispatching person
Number connection, gsm module 23 be electrically connected with power supply unit 16 and with control unit 15 control connection, sent far in response to control signal
Journey alarm signal.
The operation principle of the present embodiment is：
When comparator exports high level, controller 24 and gsm module 23 are connected with storage battery, and controller 24 controls GSM
Module 23 works, and gsm module 23 sends information to the staff or part dispatching person of monitoring room by mobile communications network, by
Staff notifies related personnel or new part is supplemented by part dispatching person in monitoring room.
It the above is only the preferred embodiment of the utility model, the scope of protection of the utility model is not limited merely to above-mentioned
Embodiment, all technical solutions belonged under the utility model thinking belong to the scope of protection of the utility model.It should be pointed out that pair
For those skilled in the art, some improvements and modifications under the premise of the utility model principle is not departed from,
These improvements and modifications also should be regarded as the scope of protection of the utility model.
Claims (10)
1. a kind of flow line production part rack, including rack body（1）, it is characterised in that the rack body（1）On
It is obliquely installed and is useful for placing material box（12）Support base（5）, the support base（5）It is horizontal high close to the side of staff
Degree is less than opposite opposite side, the rack body（1）On be additionally provided with both ends and the rack body（1）Connection is used to hinder
Keep off the material box（12）The bar to drop（4）；
The bar（4）Towards the material box（12）Side be provided with pressure measuring unit（13）, the pressure measuring unit（13）With
In the detection material box（12）With the bar（4）Between pressure, and export pressure measurement signal；
The rack body（1）On be provided with：
Control unit（15）, the pressure measurement signal is coupled to, receives and responds to the size of the pressure measurement signal, output control letter
Number；
Alarm unit（14）, the control signal is coupled to, for output alarm signal to remind staff's make-up piece；
Power supply unit（16）；
Wherein, when the pressure measuring unit（13）When the pressure measurement voltage signal of output is less than predetermined value, described control unit（15）Open
Move the alarm unit（14）.
2. flow line production according to claim 1 part rack, it is characterised in that the pressure measuring unit（13）Bag
Include and be arranged on the bar（4）With the material box（12）The pressure sensor of the side of abutting, the pressure sensor and institute
State control unit（15）It is electrically connected, detects the bar（4）With the material box（12）Between pressure, export pressure measurement letter
Number.
3. flow line production according to claim 2 part rack, it is characterised in that the alarm unit（14）Bag
Include and be arranged on the rack body（1）On buzzer（21）And/or light emitting diode（22）, the buzzer（21）And/or
Light emitting diode（22）With the power supply unit（16）Electrical connection and and described control unit（15）Control connection, in response to described
Control signal simultaneously sends sound-light alarm.
4. flow line production according to claim 2 part rack, it is characterised in that the alarm unit（14）Bag
Include and be arranged on the rack body（1）On gsm module（23）With for controlling the gsm module（23）The controller of work
（24）, the controller（24）With described control unit（15）Control connection, the gsm module（23）Pass through mobile communications network
It is connected with the handheld terminal signal of monitoring room or part dispatching person, the gsm module（23）With the power supply unit（16）It is electrically connected
Connect and and described control unit（15）Control connection, remote alarm signal is sent in response to the control signal.
5. the flow line production part rack according to claim 3 or 4, it is characterised in that described control unit
（15）Including,
One reference voltage generating circuit（17）, there is a first resistor R1, its one end is coupled to the power supply unit（16）, it is another
End is grounded after connecting with a second resistance R2；Wherein, reference voltage is produced between first resistor R1 and second resistance R2；
One comparison circuit（18）, for the pressure measurement received voltage signal to be compared with the reference voltage, output one is compared
Signal；
One on-off circuit（19）, the comparison signal is coupled to, to control the alarm unit according to the comparison signal
（14）With the power supply unit（16）Between break-make.
6. flow line production according to claim 5 part rack, it is characterised in that the comparison circuit（18）Bag
A comparator is included, the comparator has an in-phase input end, an inverting input and an output terminal, the inverting input coupling
The output terminal of the pressure sensor is connected to, in-phase input end is coupled to reference voltage, and output terminal exports the comparison signal.
7. flow line production according to claim 6 part rack, it is characterised in that the on-off circuit（19）Bag
Include NPN triode, the NPN triode emitter and the alarm unit（14）It is electrically connected, the alarm unit（14）Ground connection,
Base stage by a 3rd resistor R3 be coupled to the comparison signal and by one the 4th resistance R4 and emitter altogether；Collector with
The power supply unit（16）It is electrically connected.
8. flow line production according to claim 7 part rack, it is characterised in that the support base（5）Including
Along the bar（4）The both ends axially set with the rack body（1）Multiple supporting rods of connection（7）, the supporting rod
（7）It is obliquely installed and is less than the other end close to one end of staff；The supporting rod（7）On be provided with along its length it is more
A roller（8）, the roller（8）Be axially parallel to the bar（4）Axial direction；Two adjacent supporting rods（7）Composition one
A rest area, along the bar（4）Axially by the support base（5）Multiple rest areas are divided into, and it is corresponding each described
Rest area is in the bar（4）It is upper that the pressure measuring unit is set（13）.
9. flow line production according to claim 8 part rack, it is characterised in that the support base（5）Lower section
It is provided with the material box for unloading sky（12）Discharging seat（9）, the discharging seat（9）Including along the bar（4）Axially set
The both ends put with the rack body（1）Multiple discharge arms of connection（11）, the discharge arm（11）It is obliquely installed and close
One end of staff is higher than the other end；The discharge arm（11）On be provided with multiple rollers along its length（8）, institute
State roller（8）Be axially parallel to the bar（4）Axial direction.
10. a kind of wall-hung boiler assembly station, it is characterised in that including the transport mechanism for transmitting wall-hung boiler component to be assembled
（20）And it is arranged on the transport mechanism（20）The flow line production as described in any one in claim 1~9 of side is used
Part rack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721219389.4U CN207344551U (en) | 2017-09-21 | 2017-09-21 | A kind of flow line production part rack and wall-hung boiler assembly station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721219389.4U CN207344551U (en) | 2017-09-21 | 2017-09-21 | A kind of flow line production part rack and wall-hung boiler assembly station |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207344551U true CN207344551U (en) | 2018-05-11 |
Family
ID=62411320
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721219389.4U Active CN207344551U (en) | 2017-09-21 | 2017-09-21 | A kind of flow line production part rack and wall-hung boiler assembly station |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207344551U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110092571A (en) * | 2019-06-13 | 2019-08-06 | 新沂市骄阳石英有限公司 | A kind of quartz sand smelting furnace pressure alarm set |
| CN111644848A (en) * | 2020-07-02 | 2020-09-11 | 济南莱芜区泰祥汽车部件有限公司 | High-speed low-noise drive axle assembly production line |
-
2017
- 2017-09-21 CN CN201721219389.4U patent/CN207344551U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110092571A (en) * | 2019-06-13 | 2019-08-06 | 新沂市骄阳石英有限公司 | A kind of quartz sand smelting furnace pressure alarm set |
| CN111644848A (en) * | 2020-07-02 | 2020-09-11 | 济南莱芜区泰祥汽车部件有限公司 | High-speed low-noise drive axle assembly production line |
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Effective date of registration: 20200617 Address after: No.2000 guangqiong Road, economic and Technological Development Zone, Jiaxing City, Zhejiang Province, 314000 Patentee after: Xiderri heating and cooling equipment Co., Ltd Address before: 201600 Songjiang District 3, 4, Guanghua Road, Songjiang District, Shanghai Patentee before: BDR THERMEA (SHANGHAI) Co.,Ltd. |