CN207335316U - A kind of drying device in ceramic sheet casting apparatus - Google Patents
A kind of drying device in ceramic sheet casting apparatus Download PDFInfo
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- CN207335316U CN207335316U CN201721393890.2U CN201721393890U CN207335316U CN 207335316 U CN207335316 U CN 207335316U CN 201721393890 U CN201721393890 U CN 201721393890U CN 207335316 U CN207335316 U CN 207335316U
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Abstract
Description
技术领域technical field
本实用新型属于陶瓷薄片生产相关技术领域,具体涉及一种陶瓷薄片流延设备中的干燥装置。The utility model belongs to the technical field related to the production of ceramic flakes, in particular to a drying device in casting equipment for ceramic flakes.
背景技术Background technique
流延出的浆料膜经过干燥才能从基板上剥落下来。制定合适的干燥工艺是获得高质量膜带的重要因素,尤其是在水基流延体系内,干燥工艺尤为重要。如果干燥工艺制定不当,流延膜就会经常出现气泡、针孔、皱纹、干裂,甚至出现不易从基板上脱落等缺陷。流延膜在一个有空气流动的密闭容器中干燥,应缓慢升高干燥温度。脱脂温度应根据有机添加成分的物理性质来制定,以保证有机成分充分分解挥发。制定合理的烧结温度,最终可得到结构致密、成分均一、表面光洁的流延膜。The cast slurry film can be peeled off from the substrate after being dried. Developing a suitable drying process is an important factor to obtain high-quality film, especially in the water-based casting system, the drying process is particularly important. If the drying process is not properly formulated, the cast film will often have defects such as bubbles, pinholes, wrinkles, dry cracks, and even not easy to fall off from the substrate. The cast film is dried in a closed container with air flow, and the drying temperature should be raised slowly. The degreasing temperature should be formulated according to the physical properties of the organic additives to ensure that the organic components are fully decomposed and volatilized. By setting a reasonable sintering temperature, a cast film with dense structure, uniform composition and smooth surface can be obtained.
现有技术的陶瓷薄片生产存在以下问题:1、陶瓷薄片在干燥装置内干燥的不够充分均匀,会经常出现气泡、针孔、皱纹、干裂等情况发生,影响陶瓷薄片的生产效率;2、整个干燥装置为一个整体结构,当干燥设备在出现故障时需进行拆卸处理,维修起来不够方便,影响生产速率,工作强度较大。The production of ceramic flakes in the prior art has the following problems: 1. The drying of the ceramic flakes in the drying device is not sufficiently uniform, and bubbles, pinholes, wrinkles, dry cracks, etc. often occur, which affect the production efficiency of the ceramic flakes; 2. The whole The drying device is an integral structure. When the drying equipment breaks down, it needs to be disassembled, which is not convenient for maintenance, affects the production rate, and has a high working intensity.
实用新型内容Utility model content
本实用新型的目的在于提供一种陶瓷薄片流延设备中的干燥装置,以解决上述背景技术中提出的陶瓷薄片干燥不够充分均匀且干燥箱检修麻烦的问题。The purpose of this utility model is to provide a drying device in the casting equipment of ceramic flakes, so as to solve the problems that the drying of ceramic flakes is not sufficiently uniform and the maintenance of the drying box is troublesome in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种陶瓷薄片流延设备中的干燥装置,包括干燥箱和陶瓷薄片,所述干燥箱由四个连续的干燥室组成,每两个相邻的所述干燥室之间均设置有隔板,所述隔板的中部设置有过料槽,所述干燥箱两侧的内壁中也设置有过料槽,所述干燥箱的一侧设置有出料平台,所述干燥箱的另一侧设置有进料平台,所述进料平台与出料平台之间设置有传送带,所述陶瓷薄片设置在传送带的上方,所述陶瓷薄片和传送带均设置在过料槽内,所述干燥箱的底部设置有均匀分布的四个缓冲脚垫,所述干燥室的内部设置有加热电阻,所述加热电阻的上方设置有风扇,所述干燥室的顶部设置有螺杆泵,所述螺杆泵的下方设置有喷雾干燥机,所述喷雾干燥机安装在风扇的上方,所述干燥室的一侧设置有安放台,所述安放台上设置有回收风机,所述回收风机的上方设置有出气管,所述干燥室的另一侧设置有检修门,所述检修门与干燥室之间设置有铰链,所述检修门的内部设置有观察窗,所述观察窗的一侧设置有门把手,所述门把手的上下两侧均设置有检修锁扣。In order to achieve the above purpose, the utility model provides the following technical solutions: a drying device in ceramic sheet casting equipment, including a drying box and a ceramic sheet, the drying box is composed of four continuous drying rooms, each two adjacent Partition plates are arranged between the said drying chambers, the middle part of the said partitions is provided with a feeding chute, the inner walls of both sides of the drying box are also provided with a feeding trough, and one side of the drying box is provided with a A discharge platform, the other side of the drying box is provided with a feed platform, a conveyor belt is provided between the feed platform and the discharge platform, the ceramic flakes are arranged above the conveyor belt, and the ceramic flakes and the conveyor belt are both It is arranged in the feeding trough, and the bottom of the drying box is provided with four cushioning pads evenly distributed, and the inside of the drying chamber is provided with a heating resistor, and a fan is arranged above the heating resistor. A screw pump is arranged on the top, and a spray dryer is arranged under the screw pump, and the spray dryer is installed above the fan, and a placement platform is arranged on one side of the drying chamber, and a recovery fan is arranged on the placement platform , an air outlet pipe is arranged above the recovery fan, an inspection door is arranged on the other side of the drying chamber, a hinge is arranged between the inspection door and the drying chamber, and an observation window is arranged inside the inspection door, so One side of the observation window is provided with a door handle, and the upper and lower sides of the door handle are provided with maintenance locks.
优选的,所述回收风机与干燥室的连接方式为卡合连接。Preferably, the connection between the recovery fan and the drying chamber is a snap connection.
优选的,所述加热电阻与干燥室的连接方式为内嵌。Preferably, the connection between the heating resistor and the drying chamber is embedded.
优选的,所述缓冲脚垫与干燥箱的连接方式为螺纹连接。Preferably, the connection mode between the buffer pad and the drying box is screw connection.
优选的,所述回收风机通过固定支架安装在安放台的上方。Preferably, the recovery fan is installed above the placement platform through a fixed bracket.
优选的,所述检修门与干燥室通过铰链转动连接。Preferably, the inspection door is rotatably connected to the drying chamber through a hinge.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、本实用新型通过在每一个干燥室内设置风扇,可将加热电阻产生的热量迅速的扩散在干燥室的每一处,使得内部的气流循环的更快速,加快了玻璃薄片的安装速率。1. The utility model installs a fan in each drying chamber, which can quickly diffuse the heat generated by the heating resistor in each drying chamber, so that the internal air circulation is faster and the installation speed of the glass sheet is accelerated.
2、本实用新型通过在干燥箱体的外侧设置检修门,当设备发生故障时,不需要对整个设备进行拆卸,只需找的对应位置直接维修即可,方便了维修的过程,较少了维修的工作量,也方便工人对设备进行定期保养,使装置的运行寿命更加持久。2. The utility model is provided with an inspection door on the outside of the drying box. When the equipment fails, it is not necessary to disassemble the entire equipment. It is only necessary to find the corresponding position for direct maintenance, which facilitates the maintenance process and saves less time. The workload of maintenance is reduced, and it is also convenient for workers to perform regular maintenance on the equipment, so that the operating life of the device is longer.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的侧视图;Fig. 2 is a side view of the utility model;
图3为本实用新型的主视图;Fig. 3 is the front view of the utility model;
图中:1、干燥室;2、螺杆泵;3、隔板;4、喷雾干燥机;5、风扇;6、干燥箱;7、陶瓷薄片;8、传送带;9、进料平台;10、出料平台;11、缓冲脚垫;12、回收风机;13、加热电阻;14、过料槽;15、出气管;16、安放台;17、铰链;18、检修门;19、检修锁扣;20、观察窗;21、门把手。In the figure: 1. drying chamber; 2. screw pump; 3. clapboard; 4. spray dryer; 5. fan; 6. drying oven; 7. ceramic sheet; 8. conveyor belt; 9. feeding platform; 10. Discharge platform; 11. Buffer foot pad; 12. Recovery fan; 13. Heating resistance; 14. Passing chute; 15. Outlet pipe; 16. Placement platform; 17. Hinge; 18. Inspection door; ; 20, observation window; 21, door handle.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-3,本实用新型提供以下技术方案:一种陶瓷薄片流延设备中的干燥装置,包括干燥箱6和陶瓷薄片7,干燥箱6由四个连续的干燥室1组成,每两个相邻的干燥室1之间均设置有隔板3,隔板3的中部设置有过料槽14,干燥箱6两侧的内壁中也设置有过料槽14,干燥箱6的一侧设置有出料平台10,干燥箱6的另一侧设置有进料平台9,进料平台9与出料平台10之间设置有传送带8,陶瓷薄片7设置在传送带8的上方,陶瓷薄片7和传送带8均设置在过料槽14内,干燥箱6的底部设置有均匀分布的四个缓冲脚垫11,缓冲脚垫11与干燥箱6的连接方式为螺纹连接,干燥室1的内部设置有加热电阻13,加热电阻13与干燥室1的连接方式为内嵌,加热电阻13的上方设置有风扇5,干燥室1的顶部设置有螺杆泵2,螺杆泵2的下方设置有喷雾干燥机4,喷雾干燥机4安装在风扇5的上方,干燥室1的一侧设置有安放台16,安放台16上设置有回收风机12,回收风机12通过固定支架安装在安放台16的上方,回收风机12与干燥室1的连接方式为卡合连接,回收风机12的上方设置有出气管15,干燥室1的另一侧设置有检修门18,检修门18与干燥室1之间设置有铰链17,检修门18与干燥室1通过铰链17转动连接,方便检修门18的开合,检修门18的内部设置有观察窗20,观察窗20的一侧设置有门把手21,门把手21的上下两侧均设置有检修锁扣19。Please refer to Fig. 1-3, the utility model provides the following technical scheme: a kind of drying device in the casting equipment of ceramic flakes, comprises drying oven 6 and ceramic flake 7, and drying oven 6 is made up of four continuous drying chambers 1, each Between the two adjacent drying chambers 1, a dividing plate 3 is arranged, and the middle part of the dividing plate 3 is provided with a trough 14, and the inner wall of the drying box 6 both sides is also provided with a trough 14, and one part of the drying box 6 One side is provided with a discharge platform 10, the other side of the drying box 6 is provided with a feed platform 9, a conveyor belt 8 is provided between the feed platform 9 and the discharge platform 10, and the ceramic sheet 7 is arranged on the top of the conveyor belt 8, and the ceramic sheet 7 and the conveyor belt 8 are all arranged in the trough 14, and the bottom of the drying box 6 is provided with four cushioning pads 11 evenly distributed, and the connection mode between the buffering pads 11 and the drying box 6 is screw connection, and the inside of the drying chamber 1 A heating resistor 13 is provided, and the connection mode between the heating resistor 13 and the drying chamber 1 is embedded, a fan 5 is arranged above the heating resistor 13, a screw pump 2 is arranged on the top of the drying chamber 1, and a spray drying device is arranged below the screw pump 2. machine 4, the spray dryer 4 is installed above the fan 5, one side of the drying chamber 1 is provided with a placement platform 16, and the placement platform 16 is provided with a recovery fan 12, and the recovery fan 12 is installed on the top of the placement platform 16 through a fixed bracket. The recovery fan 12 is connected to the drying chamber 1 in a snap-fit connection, an outlet pipe 15 is arranged above the recovery fan 12, and an inspection door 18 is arranged on the other side of the drying chamber 1, and a door 18 is arranged between the inspection door 18 and the drying chamber 1 Hinge 17, inspection door 18 is connected with drying chamber 1 through hinge 17 rotation, convenient opening and closing of inspection door 18, the inside of inspection door 18 is provided with observation window 20, and one side of inspection window 20 is provided with door handle 21, and door handle 21 The upper and lower sides of the upper and lower sides are all provided with maintenance lock catch 19.
本实用新型中喷雾干燥机4为已经公开的广泛运用与日常生活的已知技术,空气经过滤和加热,进入干燥器顶部空气分配器,热空气呈螺旋状均匀地进入干燥室。料液经塔体顶部的高速离心雾化器,(旋转)喷雾成极细微的雾状液珠,与热空气并流接触在极短的时间内可干燥为成品。成品连续地由干燥塔底部和旋风分离器中输出,废气由引风机排空。The spray dryer 4 in the utility model is a widely used and known technology in daily life that has been disclosed. The air is filtered and heated, and enters the air distributor on the top of the dryer, and the hot air enters the drying chamber evenly in a spiral shape. The feed liquid passes through the high-speed centrifugal atomizer on the top of the tower, (rotating) and sprays into very fine mist droplets, which can be dried into finished products in a very short time in contact with hot air. The finished product is continuously output from the bottom of the drying tower and the cyclone separator, and the exhaust gas is evacuated by the induced draft fan.
本实用新型的工作原理及使用流程:本实用新型安装好过后,将陶瓷薄片7放在进料平台9上的传送带8中,陶瓷薄片7从过料槽14进入干燥箱6内,依次通过四个干燥室1,干燥室1内的加热电阻13用于加热气体,喷雾干燥机4用于干燥气体,风扇5用于将气体扩散开来,并使得干燥室1内的气流循环流动与陶瓷薄片7充分接触,回收风机12用于将较湿的气体抽取出来外排,经过四个干燥室1的处理,陶瓷薄片7即可完成干燥处理,通过观察窗20可观察干燥箱6内陶瓷薄片7的变化,当设备故障时,打开检修门18能对故障部位进行迅速的维修。The working principle and application process of the utility model: After the utility model is installed, the ceramic flakes 7 are placed in the conveyor belt 8 on the feeding platform 9, and the ceramic flakes 7 enter the drying box 6 from the feeding trough 14, and pass through four stages in turn. A drying chamber 1, the heating resistor 13 in the drying chamber 1 is used to heat the gas, the spray dryer 4 is used to dry the gas, and the fan 5 is used to diffuse the gas and make the air flow in the drying chamber 1 circulate and flow with the ceramic sheet 7 full contact, the recovery fan 12 is used to extract the wet gas out, after the treatment of four drying chambers 1, the ceramic flakes 7 can complete the drying process, and the ceramic flakes 7 in the drying box 6 can be observed through the observation window 20 When the equipment fails, opening the inspection door 18 can quickly repair the faulty part.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109282619A (en) * | 2018-10-07 | 2019-01-29 | 德清弘达精密陶瓷有限公司 | Improved ceramic blank drying device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109282619A (en) * | 2018-10-07 | 2019-01-29 | 德清弘达精密陶瓷有限公司 | Improved ceramic blank drying device |
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Assignee: HUNAN FOKING ELECTRONICS CO.,LTD. Assignor: Xinxing Electronic Ceramics Co.,Ltd. Contract record no.: X2024980012838 Denomination of utility model: Drying device in a ceramic thin film casting equipment Granted publication date: 20180508 License type: Common License Record date: 20240829 |
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Assignee: HUNAN XINHUA COUNTY LINHAI CERAMICS CO.,LTD. Assignor: Xinxing Electronic Ceramics Co.,Ltd. Contract record no.: X2025980016664 Denomination of utility model: Drying device in a ceramic thin film casting equipment Granted publication date: 20180508 License type: Common License Record date: 20250808 Assignee: XINHUA SHUNDA ELECTRONIC CERAMICS CO.,LTD. Assignor: Xinxing Electronic Ceramics Co.,Ltd. Contract record no.: X2025980016665 Denomination of utility model: Drying device in a ceramic thin film casting equipment Granted publication date: 20180508 License type: Common License Record date: 20250808 |
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