CN207330989U - A kind of annealing device for improving round steel bar sawing end performance - Google Patents

A kind of annealing device for improving round steel bar sawing end performance Download PDF

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Publication number
CN207330989U
CN207330989U CN201721336988.4U CN201721336988U CN207330989U CN 207330989 U CN207330989 U CN 207330989U CN 201721336988 U CN201721336988 U CN 201721336988U CN 207330989 U CN207330989 U CN 207330989U
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China
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bar
sensing heating
round steel
induction
steel bar
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CN201721336988.4U
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Inventor
齐建军
刘需
陈红卫
张志新
李秋红
端和键
郭子强
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Hebei Iron and Steel Co Ltd
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Hebei Iron and Steel Co Ltd
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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Abstract

A kind of annealing device for improving round steel bar sawing end performance, belongs to round steel bar annealing device technical field, the region influenced for eliminating round steel bar end by sawing.The utility model carries out accurate infrared positioning by bar end coordinate detection mechanism to the end of the round steel bar after sawing, then sensing heating is carried out to bar end by flat end sensing heating mechanism, realize the online temper in bar end, mobile positioning mechanism can move flat end sensing heating mechanism.The utility model can effectively eliminate the end fragmentation that the martensitic structure produced after the end sawing of round steel bar produces in subsequent production, or delay fragmentation phenomenon, the performance of round steel bar end is set to reach the production requirement of subsequent handling, reduce bar and cut loss rate, improve the rhythm of production of subsequent handling, the target for saving production cost, reducing the production time, improving production efficiency is realized, there is good economic benefit and promotional value.

Description

A kind of annealing device for improving round steel bar sawing end performance
Technical field
A kind of annealing device that can improve round steel bar end sawing zone of influence performance is the utility model is related to, is belonged to Round steel bar annealing device technical field.
Background technology
After the round steel rolling bar of existing 120 specifications of φ 50- φ, to realize the length of merchantable timber requirement, it is necessary to using high Fast abrasive cutoff saw carries out online sawing, its sawing temperature is below 400 DEG C, it is ensured that round steel bar end it is concordant, and efficiency compared with It is high.At present, this sawing mode generally uses for each bar production enterprise, but the sawing mode is in sawing medium high carbon alloy steel When, since abrasive cutoff saw and steel are by the end high-speed friction of sawing, being rapidly heated makes end austenitizing, and quenches in atmosphere Make to produce martensitic structure at this, thickness is in 2-5mm.This martensite composition cause the hardness of end of steel higher and toughness compared with Difference, in follow-up round steel bar material straightening process, since the straightening force of straightener acts on, causes the end with martensitic structure Fragmentation, or delay fragmentation, therefore off-line secondary cut-out need to be carried out to round steel bar using other modes before aligning, by end The zone of influence steel excision of more than 5mm, or annealed using annealing furnace to whole steel, to eliminate the horse of round steel bar end Family name's body tissue, these methods cause round steel bar, and the production cost increases, while extends the production cycle of steel, have impact on friendship ETCD estimated time of commencing discharging.The region influenced it is therefore desirable to take other measures on round steel bar by sawing is handled, and eliminates bar end Martensitic structure is influenced caused by steel product quality, while saves production cost, improves production efficiency.
Utility model content
The utility model will solve the problems, such as to be to provide a kind of heat treatment dress for improving round steel bar sawing end performance Put, this annealing device can to after sawing round steel bar end carry out local heat treatmet, change round steel bar end by Sawing influences the metallurgical structure produced, the performance of round steel bar end is reached the production requirement of subsequent handling, while real Now save production cost, the target for reducing the production time, improving production efficiency.
Solving the technical solution of above-mentioned technical problem is:
A kind of annealing device for improving round steel bar sawing end performance, it include bar end coordinate detection mechanism, Flat end sensing heating mechanism, mobile positioning mechanism, induction power supply and automatic controls, bar end coordinate detection mechanism Positioned at the side of delivery chain, the detecting element of bar end coordinate detection mechanism is opposite with the bar on delivery chain, plane End sensing heating mechanism is located at the side of delivery chain, on the heating element and delivery chain of flat end sensing heating mechanism Bar section it is opposite, the upper end of flat end sensing heating mechanism is connected with the lower part of mobile positioning mechanism, running fix The top of mechanism is connected with the cross beam in factory building above delivery chain, and induction power supply and automatic controls are installed on flat end The side of sensing heating mechanism, the signal output part of bar end coordinate detection mechanism, the signal input part of mobile positioning mechanism, The signal input part of induction power supply is connected with automatic controls respectively, flat end sensing heating mechanism and induction power supply phase Connection.
The annealing device of above-mentioned improvement round steel bar sawing end performance, the bar end coordinate detection mechanism include Two infrared emission laser emitters, two infrared emission laser emitters are located at the top of the bar of delivery chain with respectively Side, the infrared beam of two infrared emission laser transmitter projects is parallel opposite, and bar end is located at the irradiation model of infrared beam In enclosing.
The annealing device of above-mentioned improvement round steel bar sawing end performance, the flat end sensing heating mechanism is by feeling Answer flat heated, load coil, heating arrangements frame, induction mechanism installing plate, induction mechanism translation connecting plate composition, sense Answer flat heated to be connected to the front portion of heating arrangements frame, sensing heating plane is opposite with bar end, sensing heating plane with Load coil is connected, and load coil is installed in heating arrangements frame, load coil and induction power supply phase Connection, induction mechanism installing plate are fixed on the upper end of heating arrangements frame, and induction mechanism translation connecting plate is installed with induction mechanism Plate is connected, and induction mechanism translation connecting plate is connected with the lower part of mobile positioning mechanism at the same time.
The annealing device of above-mentioned improvement round steel bar sawing end performance, the mobile positioning mechanism is by being fixedly connected Plate, translation mechanism upper mounting plate, guide rail, sliding block, shaft coupling, servomotor, bearing block, half-watt bearing, leading screw, feed screw nut group Into fixed connecting plate is welded on the bottom surface of manufacturer's crossbeam, and the bottom surface of translation mechanism upper mounting plate and fixed connecting plate leads to Cross bolt to be connected, two guide rail parallels are installed on the bottom surface of translation mechanism upper mounting plate, the length direction of two guide rails Parallel with the length direction of bar, two sliding blocks are slidably connected with two guide rails respectively, induction mechanism translation connecting plate Upper surface is connected with sliding block lower part, and leading screw both ends are fixed on the bottom of translation mechanism upper mounting plate by bearing block and half-watt bearing On face, between two sliding blocks, feed screw nut is sleeved on leading screw leading screw, feed screw nut and induction mechanism translation connecting plate Upper surface is fixedly connected, and servomotor is connected to one end of leading screw by shaft coupling.
The annealing device of above-mentioned improvement round steel bar sawing end performance, the two of the bar end coordinate detection mechanism The signal output part of a infrared emission laser emitter is connected with automatic controls, the signal output part of automatic controls It is connected with the control terminal of the servomotor of mobile positioning mechanism, the electricity of the load coil of flat end sensing heating mechanism Source input terminal is connected with induction power supply.
The beneficial effects of the utility model are:
The annealing device of the utility model can be by bar end coordinate detection mechanism to the round steel bar after sawing End carry out accurate infrared positioning, then by flat end sensing heating mechanism to the round steel bar end on delivery chain Sensing heating is carried out, realizes the online temper in bar end, mobile positioning mechanism can be to flat end sensing heating mechanism Moved.The utility model can effectively eliminate the martensitic structure produced after the end sawing of round steel bar in subsequent production The end fragmentation of middle generation, or delay fragmentation phenomenon, make the performance of round steel bar end reach the production requirement of subsequent handling.
The utility model is pioneering in round steel bar production, is not influencing existing bar production equipment and normal production section Bar is reduced in the case of playing and cuts loss rate, improves the rhythm of production of subsequent handling, is realized and is saved production cost, reduces life Produce the time, improve the target of production efficiency, and start and stop can be facilitated according to the requirement of the steel grade of production line, do not influence other steel grades just Often production, has good economic benefit and promotional value.
Brief description of the drawings
Fig. 1 is the structure diagram of the annealing device of the utility model;
Fig. 2 is the partial 3 d schematic diagram of Fig. 1;
Fig. 3 is the A-A sectional views of Fig. 1;
Fig. 4 is the B-B sectional views of Fig. 1.
Marked in figure as follows:Cross beam in factory building 1, mobile positioning mechanism 2, induction power supply 3, automatic controls 4, flat end Sensing heating mechanism 5, bar end coordinate detection mechanism 6, bar 7, delivery chain 8, fixed connecting plate 2-1, on translation mechanism Installing plate 2-2, guide rail 2-3, sliding block 2-4, shaft coupling 2-5, servomotor 2-6, bearing block 2-7, half-watt bearing 2-8, leading screw 2- 9th, feed screw nut 2-10, sensing heating plane 5-1, load coil 5-2, heating arrangements frame 5-3, induction mechanism installing plate 5-4, induction mechanism translate bar 7-1 in connecting plate 5-5, infrared emission laser emitter 6-1, infrared beam 6-2, heating, treat Heat bar 7-2.
Embodiment
The utility model is by bar end coordinate detection mechanism 6, flat end sensing heating mechanism 5, mobile positioning mechanism 2nd, induction power supply 3 and automatic controls 4 form.
Fig. 1,2 displays, bar end coordinate detection mechanism 6 are located at the side of delivery chain 8, bar end coordinate detection machine The detecting element of structure 6 is opposite with the bar 7 on delivery chain 8, accurate red for being carried out to the end of the round steel bar after sawing Outer positioning.
Fig. 1,2 displays, flat end sensing heating mechanism 5 are located at the side of delivery chain 8, flat end sensing heating machine The heating element of structure 5 is opposite with 7 end face of bar on delivery chain 8, for carrying out sensing heating to bar end, to eliminate rod The martensitic structure that material end is produced by sawing, improves the performance of bar end.
Fig. 1,2 displays, the upper end of flat end sensing heating mechanism 5 is connected with the lower part of mobile positioning mechanism 2, mobile The top of detent mechanism 2 is connected with the cross beam in factory building 1 of the top of delivery chain 8, and induction power supply 3 and automatic controls 4 are installed In the side of flat end sensing heating mechanism 5, the signal output part of bar end coordinate detection mechanism 6, mobile positioning mechanism 2 Signal input part, the signal input part of induction power supply 3 be connected respectively with automatic controls 4, flat end sensing heating Mechanism 5 is connected with induction power supply 3.
Fig. 2,3 displays, bar end coordinate detection mechanism 6 includes two infrared emission laser emitter 6-1, two infrared To penetrating laser emitter 6-1 respectively above and below the bar 7 of delivery chain 8, two infrared emission laser emitters The infrared beam 6-2 of 6-1 transmittings is parallel opposite, and 7 end of bar is located in the range of exposures of infrared beam 6-2.Infrared emission swashs Optical transmitting set 6-1 is used to detect the 7 end specific location of bar after definite delivery chain 8 stops.Two infrared emission laser hairs The signal output part of emitter 6-1 is connected with automatic controls 4, and the position signal of bar 7 is provided to automatic controls 4.
Fig. 2,3 displays, flat end sensing heating mechanism 5 is by sensing heating plane 5-1, load coil 5-2, heating Institutional framework 5-3, induction mechanism installing plate 5-4, induction mechanism translation connecting plate 5-5 compositions.
Sensing heating plane 5-1 is connected to the front portion of heating arrangements frame 5-3, sensing heating plane 5-1 and 7 end of bar Relatively, sensing heating plane 5-1 is connected with load coil 5-2.Load coil 5-2 is installed on heating arrangements frame In 5-3, load coil 5-2 is connected with induction power supply 3.Induction power supply 3 is by load coil 5-2 to sensing heating Plane 5-1 is heated, and sensing heating plane 5-1 heats the end of bar 7.
Fig. 2,3 displays, induction mechanism installing plate 5-4 are fixed on the upper end of heating arrangements frame 5-3, and induction mechanism translation connects Fishplate bar 5-5 is connected with induction mechanism installing plate 5-4, induction mechanism translation connecting plate 5-5 at the same time with mobile positioning mechanism 2 Portion is connected, and mobile positioning mechanism 2 translates connecting plate 5-5, induction mechanism installing plate 5-4 by induction mechanism and drives flat end The heating arrangements frame 5-3 movements of sensing heating mechanism 5, so that dynamic answers flat heated 5-1 to be added close to 7 end face of bar Heat.
Fig. 2,4 displays, mobile positioning mechanism 2 is by fixed connecting plate 2-1, translation mechanism upper mounting plate 2-2, guide rail 2-3, cunning Block 2-4, shaft coupling 2-5, servomotor 2-6, bearing block 2-7, half-watt bearing 2-8, leading screw 2-9, feed screw nut 2-10 compositions.
Fixed connecting plate 2-1 is welded on the bottom surface of manufacturer's crossbeam 1, and translation mechanism upper mounting plate 2-2 is with being fixedly connected The bottom surface of plate 2-1 is connected by bolt.After a wide range of adjustment in 5-7m of 7 scale specification of bar, it can adjust accordingly Installation fixing positions of the whole translation mechanism upper mounting plate 2-2 on fixed connecting plate 2-1 is put, so that the shifting in the utility model method Dynamic detent mechanism 2 can accurately adjust positioning in its actuating range.
Fig. 2,4 displays, two guide rail 2-3 are installed in parallel on the bottom surface of translation mechanism upper mounting plate 2-2, two guide rails The length direction of 2-3 is parallel with the length direction of bar 7, and two sliding block 2-4 are slidably connected with two guide rail 2-3 respectively, The upper surface of induction mechanism translation connecting plate 5-5 is connected with sliding block 2-4 lower parts.Leading screw 2-9 both ends pass through bearing block 2-7 and half Watt bearing 2-8 is fixed on the bottom surface of translation mechanism upper mounting plate 2-2, and leading screw 2-9 is between two sliding block 2-4, leading screw spiral shell Female 2-10 is sleeved on leading screw 2-9, and feed screw nut 2-10 is fixedly connected with the upper surface of induction mechanism translation connecting plate 5-5, is watched Take one end that motor 2-6 is connected to leading screw 2-9 by shaft coupling 2-5, control terminal and the automatic controls 4 of servomotor 2-6 Signal output part be connected, automatic controls 4 controls the startup and stopping of servomotor 2-6.
During work, servomotor 2-6 drives leading screw 2-9 to rotate, and feed screw nut 2-10 is moved along leading screw 2-9, induction machine Structure translates connecting plate 5-5 as feed screw nut 2-10 is moved together, the sliding block of the both sides connection of induction mechanism translation connecting plate 5-5 2-4 is slided on guide rail 2-3.Induction mechanism translates connecting plate 5-5 and drives flat end to sense by induction mechanism installing plate 5-4 Heating arrangements 5 move.
The course of work of the utility model is as follows:
A. sawing roller-way moves to chain collection table, and delivery chain 8 drives bar 7 to be transported by normal speed to cross beam in factory building 1 Place, bar end coordinate detection mechanism 6 is opened, and two infrared emission laser emitter 6-1 are in 500mm axial directions, 300mm radial directions In the range of Detection location is carried out to 7 end of bar, after obtaining positioning signal, 7 end coordinate detection mechanism 6 of bar is by positioning signal It is sent to automatic controls 4;
B. automatic controls 4 sends instruction, and the servomotor 2-6 of mobile positioning mechanism 2 drives leading screw 2-9 to rotate, silk Thick stick nut 2-10 drives induction mechanism translation connecting plate 5-5 movements, and induction mechanism translation connecting plate 5-5 drives flat end sensing Heating arrangements 5 move, and the sensing heating plane 5-1 of flat end sensing heating mechanism 5 is close to 7 end of bar;
C. automatic controls 4 sends instruction, and induction power supply 3 connects the sensing heating of flat end sensing heating mechanism 5 Coil 5-2, load coil 5-2 7 end 5mm length bars of bar are heated to by sensing heating plane 5-1 temperature >= 400 DEG C, kept for certain time;
D. automatic controls 4 sends instruction, disconnects induction power supply 3, and drives mobile positioning mechanism 2 to drive flat end The sensing heating plane 5-1 of sensing heating mechanism 5 leaves 7 end of bar, and air-cooled processing is carried out to bar 7, makes 7 end of bar The martensitic structure of 5mm or so becomes secondary troostite or tempered sorbite, reduces the hardness at this, improves toughness, completes rod 7 end of material is heat-treated.
For the utility model after the sensing heating of bar 7-1 in completing a heating, mobile positioning mechanism 2 drives planar ends Sensing heating mechanism of portion 5 resets, and delivery chain 8 moves forward, and drives hot bar material 7-2 to be added to reach heating position, repeat into The next operating process for being tempered heating cycle of row.
The utility model can reach following technical indicator in the heat treatment process of bar 7:
Mobile positioning mechanism 2 drives the positioning accuracy of flat end sensing heating mechanism 5 within ± 1mm;
Mobile positioning mechanism 2 drives the sensing heating plane 1 of flat end sensing heating mechanism 5 close to 7 end of bar, most 500 DEG C can be warming up in 10S soon, whole times action cycle are 20S;
The coordinate detection precision of bar end coordinate detection mechanism 6 and bar axial direction is within ± 5mm.
The sawing unevenness 10% of bar 7(±6mm)Within equal error accumulation after, remain able to satisfaction and answer flat heated Sensing heating required distances of the 5-1 within 30-50mm.

Claims (5)

  1. A kind of 1. annealing device for improving round steel bar sawing end performance, it is characterised in that:It is positioned including bar end Detection agency(6), flat end sensing heating mechanism(5), mobile positioning mechanism(2), induction power supply(3)And automatic controls (4), bar end coordinate detection mechanism(6)Positioned at delivery chain(8)Side, bar end coordinate detection mechanism(6)Spy Survey element and delivery chain(8)On bar(7)Relatively, flat end sensing heating mechanism(5)Positioned at delivery chain(8)One Side, flat end sensing heating mechanism(5)Heating element and delivery chain(8)On bar(7)End face is opposite, flat end Sensing heating mechanism(5)Upper end and mobile positioning mechanism(2)Lower part be connected, mobile positioning mechanism(2)Top and fortune Defeated chain(8)The cross beam in factory building of top(1)It is connected, induction power supply(3)And automatic controls(4)Installed in flat end sense Answer heating arrangements(5)Side, bar end coordinate detection mechanism(6)Signal output part, mobile positioning mechanism(2)Signal Input terminal, induction power supply(3)Signal input part respectively with automatic controls(4)It is connected, flat end sensing heating machine Structure(5)With induction power supply(3)It is connected.
  2. 2. the annealing device according to claim 1 for improving round steel bar sawing end performance, it is characterised in that:It is described Bar end coordinate detection mechanism(6)Including two infrared emission laser emitters(6-1), two infrared emission laser emitters (6-1)It is located at delivery chain respectively(8)Bar(7)Above and below, two infrared emission laser emitters(6-1)Transmitting Infrared beam(6-2)It is parallel opposite, bar(7)End is located at infrared beam(6-2)Range of exposures in.
  3. 3. the annealing device according to claim 2 for improving round steel bar sawing end performance, it is characterised in that:It is described Flat end sensing heating mechanism(5)By sensing heating plane(5-1), load coil(5-2), heating arrangements frame(5- 3), induction mechanism installing plate(5-4), induction mechanism translation connecting plate(5-5)Composition, sensing heating plane(5-1)It is connected to and adds Hot institutional framework(5-3)Front portion, sensing heating plane(5-1)With bar(7)End is opposite, sensing heating plane(5-1)With Load coil(5-2)It is connected, load coil(5-2)Installed in heating arrangements frame(5-3)It is interior, sensing heating line Circle(5-2)With induction power supply(3)It is connected, induction mechanism installing plate(5-4)It is fixed on heating arrangements frame(5-3)Upper end, Induction mechanism translates connecting plate(5-5)With induction mechanism installing plate(5-4)It is connected, induction mechanism translation connecting plate(5-5)Together When and mobile positioning mechanism(2)Lower part be connected.
  4. 4. the annealing device according to claim 3 for improving round steel bar sawing end performance, it is characterised in that:It is described Mobile positioning mechanism(2)By fixed connecting plate(2-1), translation mechanism upper mounting plate(2-2), guide rail(2-3), sliding block(2-4), connection Axis device(2-5), servomotor(2-6), bearing block(2-7), half-watt bearing(2-8), leading screw(2-9), feed screw nut(2-10)Group Into fixed connecting plate(2-1)It is welded on manufacturer's crossbeam(1)Bottom surface on, translation mechanism upper mounting plate(2-2)With being fixedly connected Plate(2-1)Bottom surface be connected by bolt, two guide rails(2-3)It is installed in parallel in translation mechanism upper mounting plate(2-2)'s On bottom surface, two guide rails(2-3)Length direction and bar(7)Length direction it is parallel, two sliding blocks(2-4)Respectively with two Bar guide rail(2-3)Sliding connection, induction mechanism translation connecting plate(5-5)Upper surface and sliding block(2-4)Lower part is connected, Leading screw(2-9)Both ends pass through bearing block(2-7)With half-watt bearing(2-8)It is fixed on translation mechanism upper mounting plate(2-2)Bottom surface On, leading screw(2-9)Positioned at two sliding blocks(2-4)Between, feed screw nut(2-10)It is sleeved on leading screw(2-9)On, feed screw nut(2- 10)Connecting plate is translated with induction mechanism(5-5)Upper surface be fixedly connected, servomotor(2-6)Pass through shaft coupling(2-5)Connection In leading screw(2-9)One end.
  5. 5. the annealing device according to claim 4 for improving round steel bar sawing end performance, it is characterised in that:It is described Bar end coordinate detection mechanism(6)Two infrared emission laser emitters(6-1)Signal output part and robot brain Structure(4)It is connected, automatic controls(4)Signal output part and mobile positioning mechanism(2)Servomotor(2-6)Control End is connected, flat end sensing heating mechanism(5)Load coil(5-2)Power input and induction power supply(3) It is connected.
CN201721336988.4U 2017-10-17 2017-10-17 A kind of annealing device for improving round steel bar sawing end performance Withdrawn - After Issue CN207330989U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721336988.4U CN207330989U (en) 2017-10-17 2017-10-17 A kind of annealing device for improving round steel bar sawing end performance

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721336988.4U CN207330989U (en) 2017-10-17 2017-10-17 A kind of annealing device for improving round steel bar sawing end performance

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Publication Number Publication Date
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112428008A (en) * 2020-11-12 2021-03-02 湖南飞沃新能源科技股份有限公司 Automatic material receiving system of sawing machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112428008A (en) * 2020-11-12 2021-03-02 湖南飞沃新能源科技股份有限公司 Automatic material receiving system of sawing machine

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