CN207318129U - A kind of on-line automatic sampler of dry rod of filter stick - Google Patents
A kind of on-line automatic sampler of dry rod of filter stick Download PDFInfo
- Publication number
- CN207318129U CN207318129U CN201720843174.3U CN201720843174U CN207318129U CN 207318129 U CN207318129 U CN 207318129U CN 201720843174 U CN201720843174 U CN 201720843174U CN 207318129 U CN207318129 U CN 207318129U
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- CN
- China
- Prior art keywords
- filter
- high speed
- stick
- dry rod
- dry
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
- 238000005070 sampling Methods 0.000 claims abstract description 19
- 238000012544 monitoring process Methods 0.000 claims abstract description 11
- 230000000541 pulsatile effect Effects 0.000 claims abstract description 7
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 18
- 235000011187 glycerol Nutrition 0.000 claims description 8
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 239000004744 fabric Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 241000208125 Nicotiana Species 0.000 abstract description 2
- 235000002637 Nicotiana tabacum Nutrition 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract description 2
- 229920002301 cellulose acetate Polymers 0.000 description 5
- 239000002699 waste material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000004014 plasticizer Substances 0.000 description 4
- 238000010998 test method Methods 0.000 description 4
- 238000004817 gas chromatography Methods 0.000 description 3
- 235000021419 vinegar Nutrition 0.000 description 3
- 239000000052 vinegar Substances 0.000 description 3
- 235000019504 cigarettes Nutrition 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- URAYPUMNDPQOKB-UHFFFAOYSA-N triacetin Chemical compound CC(=O)OCC(OC(C)=O)COC(C)=O URAYPUMNDPQOKB-UHFFFAOYSA-N 0.000 description 2
- RSEYMZSGNOWPFG-UHFFFAOYSA-N C(C)(=O)C(C(O)(C(C)=O)C(C)=O)(O)CO.OCC(O)CO Chemical compound C(C)(=O)C(C(O)(C(C)=O)C(C)=O)(O)CO.OCC(O)CO RSEYMZSGNOWPFG-UHFFFAOYSA-N 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 235000019506 cigar Nutrition 0.000 description 1
- 235000009508 confectionery Nutrition 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 235000013773 glyceryl triacetate Nutrition 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Landscapes
- Sampling And Sample Adjustment (AREA)
Abstract
The utility model belongs to tobacco curing technical field, is related to a kind of on-line automatic sampler of the dry rod of filter stick, including electrical monitoring system and dry rod collection system；Electrical monitoring system includes pulsatile tablets and the high speed being connected with high speed boolean processor close to switch and human-computer dialogue module；Dry rod collection system includes filter-stick forming device, rejects valve and collecting tank.The beneficial effects of the utility model are：Automatically controlling for sampling is realized, improves the sampling efficiency of the dry rod of filter stick；Relative to the artificial disqualification rate for extracting, reducing the dry rod of filter stick；Labour is saved, reduces the cost of production, it is easy to operate, easy to regular maintenance.
Description
Technical field
The utility model belongs to tobacco curing technical field, is related to a kind of on-line automatic sampler of the dry rod of filter stick.
Background technology
A certain amount of plasticizer is uniformly added in cellulose acetate filter rod production process, it is necessary in tow, makes shredding
Certain net structure is formed between tow, so that filter stick can reach enough hardness after curing.
Triacetyl glycerine (glycerine) is the common plasticizer of cellulose acetate filter rod, the mesh of glycerine in normal productive process
Mark dosage is generally 6% -10%, its content in filter stick directly affects the hardness of filter stick, pressure drop etc., so as to influence vinegar
The filter efficiency of fine filter stick and the pumped mass of cigarette.The content of glycerine is an important finger in the control of vinegar fibre filter rod quality
Mark.In order to which the glycerol content ensured in filter stick meets technological standards requirement, it is necessary to periodically be examined to the glycerol content in filter stick
Survey.
The detection method of glycerol content has two kinds, i.e. gas chromatography and dry and wet rod in currently used cellulose acetate filter rod
Weigh method of testing.
The quick analysis of gas chromatography triacetyl glycerine suitable for cellulose acetate filter rod, not only quick and precisely, and
And separation efficiency height, high sensitivity, accuracy are high, but it needs trained professional, and needs to purchase gas-chromatography
Instrument special testing instrument and reagent could carry out.Requirement and cost are higher, are generally used in professional cellulose acetate filter rod factory
The detection method.
Dry and wet rod weigh method of testing be in filter-stick forming device high-speed cruising, take 30 wet rods (filter stick normally produced) and
30 branch rods (the not filter stick of plasticizer-containing), measure its weighed average respectively by every group 10, and three triacetins are calculated by formula
Ester content, it is determined whether meet technological requirement.Dry and wet rod method of testing of weighing is easy to operate, quick, suitable for fast-field evaluation.
At present, most filter stick manufacturing enterprises use the plasticizer loading in gravimetric detemination vinegar fibre filter stick.
Although dry and wet rod is weighed, method of testing is simple, effective, exists in the dry rod sampling process of ZL22 fibrous filter candle forming machines
Filter stick largely wastes.The system of filter stick learies caused by according to mornig shift is carried out when dry and wet rod is tested daily 7 ZL22 of certain cigar mill
Meter, every time filter stick caused by the sampling of dry rod it is branched to waste average out to 6980, calculated with filter stick 268.69 yuan/ten thousand, it is average every
Platform causes about 187 yuans of waste every time.
Meanwhile dry rod sampling needs operating personnel to move 6 positions every time, 9 operations is carried out, in operating personnel's short time
Labor intensity is big.
Waste for cigarette filter rod manufacturing enterprise in dry rod sampling process is quite surprising, therefore, it is necessary to
The sampling of existing ZL22 fibrous filter candles forming machine dry rod is improved, designs a kind of on-line automatic sampling of dry rod of new filter stick
Device.
Utility model content
The purpose of this utility model is in view of the deficiencies of the prior art, there is provided a kind of on-line automatic sampling dress of the dry rod of filter stick
Put, by increasing dry rod sample button, realize operating personnel's one-key operation entirely dry rod sampling process, by system after lower button certainly
The dry rod of dynamic extraction respective numbers, is directly entered in dry rod collecting tank, and operating personnel are not required to move back and forth, reach reduction waste,
Energy-saving purpose.
The technical solution that the utility model solves the problems, such as is：A kind of on-line automatic sampler of dry rod of filter stick, including it is electric
Monitoring system and dry rod collection system；
Electrical monitoring system be included in the pulsatile tablets that are set on the main motor of filter-stick forming device and with high speed boolean processor
For the high speed of connection close to switching, high speed boolean processor receives the pulse signal that by pulsatile tablets and close switch produces at a high speed,
Electrical monitoring system further includes the human-computer dialogue module being connected with high speed boolean processor；
Dry rod collection system includes filter-stick forming device, and the filter stick input terminal of filter-stick forming device is equipped with glycerine valve, in filter stick
The filter stick output terminal of forming machine is provided with fluted drum, and the guide groove for being used for the conveying of dry rod, guide groove are equipped with the lower section of fluted drum
It is interior to be equipped with the rotatable guide plate driven by cylinder, sampling valve is equipped between fluted drum and guide groove and rejects valve, is being led
The collecting tank for collecting dry rod sampling, another outlet connection ash can of guide groove are provided with below to groove；
High speed boolean processor is connected with dry rod collection system.
Further, high speed boolean processor uses FM352-5 high speed boolean processors.
Further, filter-stick forming device uses KDF2 forming machines.
Further, it is 3900/point that the speed of service of filter-stick forming device is constant.
The beneficial effects of the utility model are：
1. realizing automatically controlling for sampling, the sampling efficiency of the dry rod of filter stick is improved；
2. relative to the artificial disqualification rate for extracting, reducing the dry rod of filter stick；
3. saving labour, the cost of production is reduced, it is easy to operate, easy to regular maintenance.
Brief description of the drawings
Fig. 1 is the schematic diagram of described device.
In figure：1- filter-stick forming devices, 2- glycerine valves, 3- sampling valves, 4- rejecting valves, 5- collecting tanks, 6- fluted drums, 7- are led
To groove.
Embodiment
With reference to the accompanying drawings and detailed description, the utility model is further described.
Embodiment one
The sampler, including electrical monitoring system and dry rod collection system；
Electrical monitoring system (not shown) be included in the pulsatile tablets that are set on the main motor of filter-stick forming device 1 and with a high speed
For the high speed of boolean processor connection close to switch, high speed boolean processor, which receives, passes through pulsatile tablets and at a high speed close to switch generation
Pulse signal, electrical monitoring system further include the human-computer dialogue module being connected with high speed boolean processor；
Dry rod collection system, as shown in Figure 1, including filter-stick forming device 1, the filter stick input terminal of filter-stick forming device 1 is equipped with sweet
Fuel tap door 2, fluted drum 6 is provided with the filter stick output terminal of filter-stick forming device 1, is equipped with the lower section of fluted drum 6 defeated for dry rod
The guide groove 7 sent, guide groove 7 is interior to be equipped with the rotatable guide plate (not shown) driven by cylinder, in fluted drum 6 and is oriented to
Sampling valve 3 is equipped between groove 7 and rejects valve 4, the collecting tank 5 for collecting dry rod sampling is provided with the lower section of guide groove 7, is led
To another outlet connection ash can (not shown) of groove 7；
High speed boolean processor is connected with dry rod collection system.
Further, high speed boolean processor uses FM352-5 high speed boolean processors.
Further, filter-stick forming device 1 uses KDF2 forming machines.
Further, it is 3900/point that the speed of service of filter-stick forming device 1 is constant.
The utility model is not limited to the above embodiment, in the case of without departing substantially from the utility model in essence content, this
Any deformation, improvement, the replacement that field technology personnel are contemplated that each fall within the scope of protection of the utility model.
Claims (4)
1. the on-line automatic sampler of a kind of dry rod of filter stick, it is characterised in that including electrical monitoring system and dry rod collection system；
Electrical monitoring system is included in the pulsatile tablets set on the main motor of filter-stick forming device and is connected with high speed boolean processor
High speed close to switch, high speed boolean processor receive by pulsatile tablets and at a high speed close to switch produce pulse signal, electrically
Monitoring system further includes the human-computer dialogue module being connected with high speed boolean processor；
Dry rod collection system includes filter-stick forming device, and the filter stick input terminal of filter-stick forming device is equipped with glycerine valve, in filter stick formation
The filter stick output terminal of machine is provided with fluted drum, and the guide groove for being used for the conveying of dry rod is equipped with the lower section of fluted drum, is set in guide groove
There is the rotatable guide plate driven by cylinder, sampling valve is equipped between fluted drum and guide groove and rejects valve, in guide groove
Lower section be provided with collecting tank for collecting the sampling of dry rod, another outlet connection ash can of guide groove；
High speed boolean processor is connected with dry rod collection system.
2. sampler according to claim 1, it is characterised in that high speed boolean processor uses FM352-5 high speed cloth
That processor.
3. sampler according to claim 1, it is characterised in that filter-stick forming device uses KDF2 forming machines.
4. sampler according to claim 3, it is characterised in that the constant speed of service of filter-stick forming device is 3900
Branch/point.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720843174.3U CN207318129U (en) | 2017-07-12 | 2017-07-12 | A kind of on-line automatic sampler of dry rod of filter stick |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720843174.3U CN207318129U (en) | 2017-07-12 | 2017-07-12 | A kind of on-line automatic sampler of dry rod of filter stick |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207318129U true CN207318129U (en) | 2018-05-04 |
Family
ID=62434570
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720843174.3U Withdrawn - After Issue CN207318129U (en) | 2017-07-12 | 2017-07-12 | A kind of on-line automatic sampler of dry rod of filter stick |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207318129U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107300480A (en) * | 2017-07-12 | 2017-10-27 | 河南施普盈科技有限公司 | A kind of on-line automatic sampler of dry rod of filter stick and its method |
-
2017
- 2017-07-12 CN CN201720843174.3U patent/CN207318129U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107300480A (en) * | 2017-07-12 | 2017-10-27 | 河南施普盈科技有限公司 | A kind of on-line automatic sampler of dry rod of filter stick and its method |
| CN107300480B (en) * | 2017-07-12 | 2023-10-27 | 河南施普盈科技有限公司 | Online automatic sampling device and method for dry filter sticks |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Online automatic dry filter rod sampling device and method thereof Effective date of registration: 20190805 Granted publication date: 20180504 Pledgee: Bank of China Limited by Share Ltd. Xuchang branch Pledgor: HENAN SHIPUYING TECHNOLOGY CO.,LTD. Registration number: Y2019980000015 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20200727 Granted publication date: 20180504 Pledgee: Bank of China Limited by Share Ltd. Xuchang branch Pledgor: HENAN SHIPUYING TECHNOLOGY Co.,Ltd. Registration number: Y2019980000015 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An on line automatic sampling device for filter rod Effective date of registration: 20200729 Granted publication date: 20180504 Pledgee: Bank of China Limited by Share Ltd. Xuchang branch Pledgor: HENAN SHIPUYING TECHNOLOGY Co.,Ltd. Registration number: Y2020980004497 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20211029 Granted publication date: 20180504 Pledgee: Bank of China Limited by Share Ltd. Xuchang branch Pledgor: HENAN SHIPUYING TECHNOLOGY CO.,LTD. Registration number: Y2020980004497 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20180504 Effective date of abandoning: 20231027 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20180504 Effective date of abandoning: 20231027 |
|
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |