CN207310806U - A kind of Full-automatic high frequency ripple hot-gluing machine - Google Patents

A kind of Full-automatic high frequency ripple hot-gluing machine Download PDF

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Publication number
CN207310806U
CN207310806U CN201720853329.1U CN201720853329U CN207310806U CN 207310806 U CN207310806 U CN 207310806U CN 201720853329 U CN201720853329 U CN 201720853329U CN 207310806 U CN207310806 U CN 207310806U
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China
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ribbon
reflective membrane
stent
iii
high frequency
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郑国烟
杨艳
吴斯良
尹志权
刘昌杰
郑程嘉
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Jiangsu Baihong Composite Material Technology Co ltd
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Wuxi Paiho Textiles Co ltd
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Abstract

The utility model discloses a kind of Full-automatic high frequency ripple hot-gluing machine, including ribbon input system, reflective membrane input system, pressing system, High frequency heating system, dyestripping system, ribbon output system, reflective membrane output system, control system and workbench.Ribbon is inputted by ribbon input system, after reflective membrane is inputted by reflective membrane input system, ribbon and reflective membrane fit together, by positioning binder, hot pressing fuses and tears reflective membrane along the edge of pattern, flower pattern or trade mark etc., the reflective membrane for being finally torn edge is exported in the form of waste material by output system, and ribbon is fused together with forming the reflective membrane hot pressing such as pattern, flower pattern or trade mark, finally exported with composite form by output system.The whole production process of the utility model is full-automatic, and quick, safety, stable quality, have a vast market application prospect.

Description

A kind of Full-automatic high frequency ripple hot-gluing machine
Technical field
It the utility model is related to high frequency waves field of mechanical technique, and in particular to a kind of Full-automatic high frequency ripple hot-gluing machine.
Background technology
High frequency waves hot-gluing machine belongs to high frequency process equipment, its frequency is more than 100KHz, main using by high frequency wave device In the electromagnetic field of high frequency that produces of electron tube self-oscillation device moment, make in the processed material that is between electromagnetic field of high frequency High-speed motion after part is activated, mutual collision friction, dielectric loss and produce thermal energy, heat bonding head air pressure external force Imprinted pattern, flower pattern, the purpose of trade mark are realized with heating mould action.
At present, high frequency waves hot-gluing machine has been widely used in industrial production, and high frequency waves hot-gluing machine is to pattern, flower Type, the coining effect of trade mark are relatively good, easy to control.But conventional highfrequency ripple hot-gluing machine is generally using discontinuous, semi-automatic Operating mode, every machine need to be equipped with a bit manipulation work, it is necessary to operative employee by the cooperation of high frequency wave device, human hand and foot come complete Into work.It is comprised the following steps that:
Carry out the preparation before High frequency heating:Machine general supply is opened, voltage is adjusted to suitable gear, selection and is closed After suitable printing temperature, hot briquetting mould (cutter) is fixed on arc-spark stand, and carries out die debugging or repairs a die, makes to add Hot forming tool (cutter) stitching surface is in close contact with bottom electrode plate, and each point pressing on stitching surface is effective.Equipment preheats After 15 minutes, unloaded foam stability is carried out to equipment, it is ensured that High-frequency machine can work normally.
One section of reflective fusing film of label ribbon and PVC to be printed is made in order and paved by operative employee by hand, is placed on bottom electrode plate On, it is placed in below hot briquetting mould (cutter), both hands pin the ribbon both ends of label to be printed, make to fix on the table.
Foot steps on the pedal below high frequency waves hot-gluing machine, falls hot briquetting mould (cutter), and reflective molten with PVC Film breakage completely attaches to, since hot briquetting mould (cutter) shape is to need the label design of hot stamping, hot briquetting mould (knife Tool) cut off the reflective fusing films of PVC and by corresponding pattern hot pressing on ribbon.During heat seal, because hot briquetting mould High frequency voltage is carried on (cutter), so operative employee needs rigorous concentration safe, both hands are no away from hot briquetting mould (cutter) Then it be easy to cause electric shock and other safety accidents.Foot steps on dynamics, and the state of mind of hot pressing time and operative employee will all influence label Imprint quality.
After label imprints, operative employee's foot-up, decontrols pedal, and hot briquetting mould (cutter) is lifted up, operative employee The ribbon for completing coining label is removed one section with hand.Then operative employee repeats the action of the 2nd step, completes the pressure of next section of ribbon The work of marking label, realizes the printing cycle of one section of ribbon label.
The shortcomings that so producing is that one machine of one man operation is needed in whole process, by manually feeding come a collection of one Criticize ground and carry out label coining, imprint inefficiency.And with the difference in operation and subjective judgement difference of different operating work, easily make Into the difference of quality, and manual operations cannot meet hygienic requirements, and labor intensity is also bigger.
Utility model content
The problem of based on described in background technology and deficiency, the utility model provide a kind of saving manpower, improve production efficiency With the Full-automatic high frequency ripple hot-gluing machine of product quality.
To reach above-mentioned purpose, the utility model uses following technical scheme:
A kind of Full-automatic high frequency ripple hot-gluing machine, including ribbon input system, reflective membrane input system, pressing system are high Frequency hot-pressing system, dyestripping system, ribbon output system, reflective membrane output system, control system and workbench;Control system controls Ribbon input system, reflective membrane input system, pressing system, High frequency heating system, dyestripping system, ribbon output system and reflective Film output system runs the entire roboticized work for realizing bonder.
Preferably, the ribbon input system is installed on stent I, and reflective membrane input system is installed on stent II, pressure On the table, control system is installed on the lower section of workbench, and ribbon is defeated for material system, High frequency heating system and the installation of dyestripping system Go out system on stent III, reflective membrane output system is installed on stent IV.
Preferably, the ribbon input system includes ribbon head tank, and ribbon, solves belt wheel I, upper guide rack I, lower guide rack I, stent I, infrared distance sensor I, tension force button I, infrared distance sensor II;Solve belt wheel I, upper guide rack I and lower guide rack I Arranged on I upper end of stent, tension force button I is arranged on I lower end of stent, and infrared distance sensor I and infrared distance sensor II are arranged on stent I On, and it is located at the both sides up and down of tension force button I respectively.
Preferably, the reflective membrane input system includes reflective membrane head tank, reflective membrane, solves belt wheel II, upper guide rack II, Lower guide rack II, stent II, infrared distance sensor III, tension force button II, infrared distance sensor IV;Solve belt wheel II, upper guide Roller II and lower guide rack II are arranged on II upper end of stent, and tension force button II is arranged on II lower end of stent, infrared distance sensor III and infrared Distance measuring sensor IV is arranged on stent II, and is located at the both sides up and down of tension force button II respectively.
Preferably, the pressing system includes press cylinder I, press cylinder II, prelocalization nip rolls, press cylinder III, Press cylinder IV, positions nip rolls afterwards;It is left that press cylinder I, press cylinder II and prelocalization nip rolls are arranged on High frequency heating system Side, press cylinder III, press cylinder IV and rear positioning nip rolls are arranged on the right side of High frequency heating system.
Preferably, the High frequency heating system includes head, heating board, electric heating molding die and oscillator.
Preferably, the dyestripping system includes dyestripping cylinder and dyestripping plate, the dyestripping plate be located at ribbon and reflective membrane it Between.
Preferably, the ribbon output system includes lead material cylinder I, lead material cylinder II, upper guide rack III, lower guide rack III, belt wheel III, ribbon rewinding bucket and stent III are solved, the solution belt wheel III is arranged on III upper end of stent, and the lower guide rack III is arranged on On workbench.
Preferably, the reflective membrane output system includes lead material cylinder III, lead material cylinder IV, upper guide rack IV, lower guide Roller IV, solves belt wheel IV, wastes recovering barrel and stent IV, and the solution belt wheel IV is arranged on IV end of stent, and the lower guide rack IV is arranged on On workbench and positioned at the lower right side of guide rack III.
Preferably, the control system includes the electric cabinet of PLC controls, and the electric cabinet of PLC controls is fixed on the lower section of workbench.
Preferably, the stent I, stent II, stent III, stent IV are fixed on the ground by foundation bolt, described Workbench bottom is provided with universal wheel.
Preferably, the reflective membrane uses the reflective fusing films of PVC.
A kind of method of work of Full-automatic high frequency ripple hot-gluing machine, step 1:Ribbon and reflective membrane is defeated by ribbon respectively Enter pressing system after entering the conveying of system and reflective membrane input system, pressing system carries out positioning pressure to ribbon and reflective membrane Material, it is ensured that ribbon and the reflective fusing film smoothed straights of PVC;Step 2:High frequency heating system carries out hot pressing with reflective membrane to ribbon and melts Close, then edge needs hot-stamp edge to cut off reflective membrane;Step 3:Pressing system lifts and unclamps material, and dyestripping system will process Ribbon afterwards is separated with reflective membrane residual edge;Step 4:Ribbon and reflective membrane residual edge respectively by ribbon output system and The transmission of reflective membrane output system obtains finished product ribbon after collecting.
Preferably, the solution belt wheel I of ribbon input system is rotated by motor in the step 1, thus by ribbon into Ribbon in charging basket is broken up and is made in order, and the solution belt wheel II of reflective membrane input system is rotated by motor, so that by reflective membrane Reflective membrane in head tank is broken up and is made in order;Ribbon at the uniform velocity marches forward under the rotation traction of upper guide rack I and lower guide rack I To into pressing system, while reflective membrane is under the rotation traction of upper guide rack II and lower guide rack II, feed of at the uniform velocity marching forward Enter pressing system;Into after pressing system, mutually cooperation carries out ribbon and reflective membrane for prelocalization nip rolls and rear positioning nip rolls Position binder.
Preferably, the step 2 medium-high frequency hot-pressing system carries out hot pressing fusion to reflective membrane and ribbon, and heating board passes through height Frequency ripple heat production, under the triple role of high temperature and pressure and high vibration frequency, electric heating molding die is contacted with reflective membrane, and rotate into Row hot stamping, reflective membrane and ribbon hot pressing are fused, and need hot-stamp edge to cut off reflective membrane by electric heating molding die edge.
Preferably, the prelocalization nip rolls of pressing system and rear positioning nip rolls lift and unclamp material in the step 3, Electric heating molding die at the uniform velocity transports rotation with certain linear velocity, while ribbon output system and reflective membrane output system are with identical Linear velocity and rotation direction feed forwards processing after ribbon and reflective membrane residual edge;Dyestripping system passes through dyestripping gas Cylinder drive dyestripping plate is lifted up the distance of 40-50mm, so that the ribbon after processing is separated with reflective membrane residual edge.
The beneficial effects of the utility model are:The bonder of the utility model realizes automatically in whole work process Production, it is not necessary to which operative employee holds ribbon both ends feeding material, saves manpower, has met safety work and hygienic requirements, produces Quality stability is protected.
Brief description of the drawings
Fig. 1 is the schematic diagram of the full-automatic continuous high frequency ripple hot-gluing machine of the utility model.
Description of reference numerals:1-1:Ribbon head tank;1-2:Ribbon;1-3:Solve belt wheel I;1-4:Upper guide rack I;1-5:Under Guide rack I;1-6:Stent I;1-7:Infrared distance sensor I;1-8:Tension force button I;1-9:Infrared distance sensor II;2-1:Instead Light film head tank;2-2:Reflective membrane;2-3 solves belt wheel II;2-4:Upper guide rack II;2-5:Lower guide rack II; 2-6:Stent II; 2-7:Infrared distance sensor III;2-8 tension force button II;2-9:Infrared distance sensor IV;3-1:Press cylinder I;3-2:Binder Cylinder II;3-3:Prelocalization nip rolls; 3-4:Press cylinder III;3-5:Press cylinder IV;3-6:After position nip rolls;4-1: Head;4-2:Heating board;4-3:Electric heating molding die;4-4:Oscillator;5-1:Dyestripping cylinder;5-2:Dyestripping plate;6-1:Guide Cylinder I;6-2:Lead material cylinder II;6-3:Upper guide rack III;6-4:Lower guide rack III;6-5:Solve belt wheel III;6-6:Ribbon rewinding Bucket;6-7:Stent III;7-1:Lead material cylinder III;7-2:Lead material cylinder IV;7-3:Upper guide rack IV;7-4:Lower guide rack IV;7- 5:Solve belt wheel IV;7-6:Wastes recovering barrel;7-7:Stent IV;8-1:PLC control cabinet;9-1:Workbench;9-2:Universal wheel.
Embodiment
The utility model is further described below in conjunction with the drawings and specific embodiments, but present embodiment is simultaneously Following content is not limited to, can arbitrarily make a change and be implemented in the range of the purport of lossless the utility model.
As shown in Figure 1, the utility model Full-automatic high frequency ripple hot-gluing machine includes ribbon input system, reflective membrane input system System, pressing system, High frequency heating system, dyestripping system, ribbon output system, reflective membrane output system, control system and work Platform;Control system control ribbon input system, reflective membrane input system, pressing system, High frequency heating system, dyestripping system, knit The entire roboticized work of bonder is realized with output system and the operation of reflective membrane output system.
Wherein, the ribbon input system is installed on I 1-6 of stent, and reflective membrane input system is installed on II 2-6 of stent On, pressing system, High frequency heating system and dyestripping system are installed on workbench 9-1, and control system is installed in workbench 9-1's Lower section, ribbon output system are installed on III 6-7 of stent, and reflective membrane output system is installed on IV 7-7 of stent.
I 1-6 of stent, II 2-6 of stent, III 6-7 of stent, IV 7-7 of stent are respectively by passing through foundation bolt or other Fixed component fixes on the ground.The bottom of the workbench 9-1 is additionally provided with some universal wheels, preferred universal wheel in the present embodiment Quantity is 4, four corners of workbench 9-1 bottoms is separately positioned on, so that workbench 9-1 can be moved steadily on the ground It is dynamic.
Ribbon input system includes ribbon head tank 1-1, ribbon 1-2, solution belt wheel I 1-3, upper I 1-4 of guide rack, lower guide I 1-5 of roller, I 1-6 of stent, I 1-7 of infrared distance sensor, I 1-8 of tension force button, II 1-9 of infrared distance sensor.The solution belt wheel I 1-3, I 1-4 of upper guide rack and I 1-5 of lower guide rack are arranged on I 1-6 upper ends of stent, and I 1-8 of tension force button is arranged on I 1-6 lower ends of stent, red Outer I 1-7 of distance measuring sensor and II 1-9 of infrared distance sensor are arranged on I 1-6 of stent, and respectively positioned at the upper of I 1-8 of tension force button Lower both sides.
Solution I 1-3 of belt wheel is hollow-core construction, and solution I 1-3 of belt wheel is connected with belt pulley by belt, and belt pulley is installed on On the arbor of motor, motor is installed on I 1-6 upper ends of stent, the power of motor output by belt transmission to solution I 1-3 of belt wheel, Solution I 1-3 of belt wheel rotates under the action of motor.I 1-8 of tension force button hangs on the lower end of I 1-6 of stent, can move up and down.On described I 1-4 of guide rack is driven member, has the function that to position binder to ribbon 1-2, lower I 1-5 of guide rack is driving link, only by motor Write a biography dynamic and rotated, I 1-4 of guide rack is operated in drive, and guiding ribbon 1-2 is fed forward.
It is contained with ribbon 1-2 to be processed in the ribbon head tank 1-1, and the placement at random in bucket due to ribbon 1-2, Situations such as there may be winding, twisting together, therefore solution I 1-3 of belt wheel is set, solving belt wheel I by motor driving rotates so that ribbon 1-2 breaks up when by solving belt wheel I and makes in order, then under the rotation traction of upper I 1-4 of guide rack and lower I 1-5 of guide rack, at the uniform velocity Feed forward, pressing system is entered after I 1-8 of tension force button.
The reflective membrane input system includes reflective membrane head tank 2-1, reflective membrane 2-2, solves II 2-3 of belt wheel, upper guide rack II 2-4, lower II 2-5 of guide rack, II 2-6 of stent, III 2-7 of infrared distance sensor, II 2-8 of tension force button, infrared distance sensor Ⅳ2-9.II 2-3 of the solution belt wheel, II 2-4 of upper guide rack and II 2-5 of lower guide rack are arranged on II 2-6 upper ends of stent, tension force button II 2-8 is arranged on II 2-6 lower ends of stent, and III 2-7 of infrared distance sensor and IV 2-9 of infrared distance sensor are arranged on II 2-6 of stent, And it is located at the both sides up and down of II 2-8 of tension force button respectively.
Solution II 2-3 of belt wheel is hollow-core construction, and solution II 2-3 of belt wheel is connected with belt pulley by belt, belt pulley installation On the arbor of motor, motor is installed on II 2-6 upper ends of stent, and the power of motor output passes through belt transmission to solution II 2- of belt wheel On 3, solution II 2-3 of belt wheel rotates under the action of motor.II 2-8 of tension force button hangs on the lower end of II 2-6 of stent, can transport up and down It is dynamic.II 2-4 of upper guide rack is driven member, has the function that to position reflective membrane 2-2 binder, based on lower II 2-5 of guide rack Moving part, is rotated by motor separate transmission, and II 2-4 of guide rack is operated in drive, and guiding reflective membrane 2-2 is fed forward.
Be contained with reflective membrane 2-2 to be processed in the reflective membrane head tank 2-1, and due to reflective membrane 2-2 in bucket it is same Sample placement at random, it is possible to create situations such as winding, twisting together, therefore solution II 2-3 of belt wheel is set, pass through motor driving and solve II turn of belt wheel Move so that reflective membrane 2-2 makes in order by being broken up during solution belt wheel II, then in upper II 2-4 of guide rack and lower II 2-5 of guide rack Rotation traction under, at the uniform velocity feed forward, enter pressing system after II 2-8 of tension force button tension force button.
The control system includes the lower section that PLC controls electric cabinet 8-1, PLC control electricity cabinet 8-1 to be fixed on workbench 9-1.
The pressing system includes I 3-1 of press cylinder, II 3-2 of press cylinder, prelocalization nip rolls 3-3, press cylinder III 3-4, IV 3-5 of press cylinder, it is rear to position nip rolls 3-6.I 3-1 of press cylinder, II 3-2 of press cylinder and prelocalization nip rolls 3-3 On the left of High frequency heating system, III 3-4 of press cylinder, IV 3-5 of press cylinder and rear positioning nip rolls 3-6 are arranged on High frequency heating On the right side of system and dyestripping system.IV 3-5 of I 3-1 of press cylinder, II 3-2 of press cylinder, III 3-4 of press cylinder and press cylinder It is installed on by support plate on workbench 9-1.I 3-1 of press cylinder and II 3-2 of press cylinder drive prelocalization nip rolls 3-3 realizes that the lifting of vertical direction, III 3-4 of press cylinder and IV 3-5 of press cylinder position nip rolls 3-6 and realize after driving The lifting of vertical direction.
After ribbon 1-2 and reflective membrane 2-2 enters pressing system, prelocalization nip rolls 3-3 and rear positioning nip rolls 3-6 To ribbon 1-2 and reflective membrane 2-2 positioning binders, it is ensured that the reflective fusing film 2-2 smoothed straights of ribbon 1-2 and PVC.PVC is anti-at this time Light fusing film 2-2 is located above ribbon 1-2.
The High frequency heating system includes head 4-1, heating board 4-2, electric heating molding die 4-3 and oscillator 4-4.Head The lower end of 4-1 is provided with heating board 4-2 and oscillator 4-4, and electric heating molding die 4-3 is installed on the lower section of oscillator 4-4, in height Under the triple role of warm high pressure and high vibration frequency (180HZ/S-200HZ/S), electric heating molding die 4-3 connects with reflective membrane 2-2 Touch, and rotate carry out hot stamping, so that reflective membrane 2-2 and ribbon 1-2 hot pressing be fused.Electric heating molding die is preferred in the present embodiment Electric heating molding cutter, and can replace other types of processing mold according to different processing needs and be not limited solely to cutter.
The dyestripping system includes dyestripping cylinder 5-1 and dyestripping plate 5-2, dyestripping cylinder 5-1 are installed on work by support plate Make on platform 9-1, the dyestripping plate 5-2 is between ribbon 1-2 and reflective membrane 2-2.The ribbon 1-2 and reflective membrane 2-2 are through height After the processing of frequency hot-pressing system, reflective membrane is along needing hot-stamp edge to cut off, and dyestripping cylinder 5-1 drives dyestripping plate 5-2 upward at this time The distance of 40-50mm is lifted, so that the ribbon 1-2 after processing is separated with the reflective membrane residual edge after cut-out.
The ribbon output system includes I 6-1 of lead material cylinder, lead material cylinder II 6-2, upper III 6-3 of guide rack, lower guide rack III 6-4, solves III 6-5 of belt wheel, III 6-7 of ribbon rewinding bucket 6-6 and stent.III 6-4 of lower guide rack is installed on workbench 9-1 On, by motor separate transmission, the ribbon 1-2 after output processing.III 6-5 of institute's solution belt wheel is installed on III 6-7 upper ends of stent, rotating Make the plain weave band 1-2 after paving processing in order at the same time.
The reflective membrane output system includes III 7-1 of lead material cylinder, lead material cylinder IV 7-2, upper IV 7-3 of guide rack, under lead Expect IV 7-4 of roller, solve belt wheel IV 7-5, wastes recovering barrel 7-6 and IV 7-7 of stent.IV 7-4 of lower guide rack is installed on workbench 9-1 is upper and on the right side of lower III 6-4 of guide rack, by motor separate transmission, reflective membrane residual edge that outputting cutting is had no progeny.It is described Solve belt wheel IV 7-5 to be installed on IV 7-7 of stent, rotation while makes the reflective membrane residual edge after paving cut-out in order.
After the ribbon 1-2 and reflective membrane 2-2 completes hot pressing fusion, pressing system lifts and decontrols material, at this time electric heating Molding die 4-3 at the uniform velocity transports rotation with certain linear velocity, while ribbon output system and reflective membrane output system are with identical Linear velocity and rotation direction feed forwards processing after ribbon 1-2 and reflective membrane residual edge so that processing after Ribbon 1-2 is collected in ribbon rewinding bucket 6-6, and the reflective membrane residual edge after cutting off then is collected in wastes recovering barrel 7-6. At this time, you can complete the label hot stamping work of one section of ribbon, whole process only needs 6-10 seconds.So circulation, you can complete whole The work of a ribbon hot stamping label.
In the present embodiment, I 1-3 of solution belt wheel of ribbon input system, lower guide rack I 1-5, reflective in whole process II 2-3 of solution belt wheel, II 2-5 of lower guide rack of film input system, the electric heating molding die 4-3 of High frequency heating system, ribbon output III 6-4 of lower guide rack of system, solution III 6-5 of belt wheel, III 6-4 of lower guide rack of ribbon output system, solution belt wheel III 6-5 are reflective IV 7-4 of lower guide rack, solution IV 7-5 of belt wheel of film output system are driven by respective motor with identical linear velocity, defeated forward Send ribbon 1-2 and reflective membrane 2-2.Wherein, I 1-3 of belt wheel, II 2-3 of solution belt wheel, III 6-5 of solution belt wheel, turn of IV 7-5 of solution belt wheel are solved Direction is moved with other on the contrary, making ribbon 1-2 and reflective membrane 2-2 make in order and pave during outputting and inputting, is fed forward.
In the present embodiment, above-mentioned linear velocity is preferably 0.6-1.2m/min, and needs to select according to different processing Select other process velocities and be not limited solely to above-mentioned numerical value.
In the present embodiment, the reflective fusing films of the preferred PVC of reflective membrane 2-2, and needed that it can be selected according to different processing The reflective membrane of its material is not limited solely to the reflective fusing films of PVC.
Based on above-mentioned Full-automatic high frequency ripple hot-gluing machine, the utility model also describes the Full-automatic high frequency ripple hot-gluing machine Application method, it includes the following steps.Step 1:By ribbon 1-2 and reflective membrane 2-2 respectively by ribbon input system and anti- Enter pressing system after the conveying of light film input system, pressing system carries out positioning binder to ribbon 1-2 and reflective membrane 2-2, really Protect ribbon and the reflective fusing film smoothed straights of PVC;Step 2:High frequency heating system carries out hot pressing to ribbon 1-2 and reflective membrane 2-2 Fuse, then edge needs hot-stamp edge to cut off reflective membrane;Step 3:Pressing system lifts and unclamps material, and dyestripping system will add Ribbon 1-2 after work is separated with reflective membrane residual edge;Step 4:Ribbon 1-2 passes through ribbon respectively with reflective membrane residual edge Output system and the transmission of reflective membrane output system obtain finished product ribbon after collecting.
I 1-3 of solution belt wheel of ribbon input system is rotated by motor in the step 1, so that by ribbon head tank Ribbon 1-2 in 1-1 breaks up and makes in order, and II 2-3 of solution belt wheel of reflective membrane input system is rotated by motor, so that will be anti- Reflective membrane 2-2 in light film head tank 2-1 breaks up and makes in order;(1-2 is upper I 1-4's of guide rack and lower I 1-5 of guide rack for ribbon Rotate under traction, be at the uniform velocity fed into pressing system forward, while reflective membrane 2-2 is in upper II 2-4 of guide rack and lower guide rack II Under the rotation traction of 2-5, pressing system is at the uniform velocity fed into forward;Into after pressing system, prelocalization nip rolls 3-3 determines with rear Position nip rolls 3-6 cooperates carries out positioning binder to ribbon 1-2 and reflective membrane 2-2.
The step 2 medium-high frequency hot-pressing system carries out hot pressing fusion to reflective membrane 2-2 and ribbon 1-2, and heating board 4-2 passes through High frequency waves heat production, under the triple role of high temperature and pressure and high vibration frequency, electric heating molding die 4-3 is contacted with reflective membrane 2-2, And carry out hot stamping is rotated, reflective membrane 2-2 and ribbon 1-2 hot pressing are fused, and hot-stamp is needed by electric heating molding die 4-3 edges Edge cuts off reflective membrane.
The prelocalization nip rolls 3-3 of pressing system and rear positioning nip rolls 3-6 are lifted and are unclamped material in the step 3, Electric heating molding die 4-3 at the uniform velocity transports rotation with certain linear velocity, at the same ribbon output system and reflective membrane output system with Identical linear velocity and rotation direction feed the residual edge of ribbon 1-2 and reflective membrane after processing forwards;Dyestripping system is led to The distance that dyestripping cylinder 5-1 drives dyestripping plate 5-2 to be lifted up 40-50mm is crossed, so that ribbon 1-2 and reflective membrane after processing Residual edge separates.
The utility model is described in detail above, its object is to allow the personage for being familiar with this field technology can be much of that Solve the content of the utility model and be carried out, the scope of protection of the utility model can not be limited with this, it is all according to this practicality The equivalent change or modification that new Spirit Essence is made, should all cover within the protection scope of the present utility model.

Claims (3)

  1. A kind of 1. Full-automatic high frequency ripple hot-gluing machine, it is characterised in that:Including ribbon input system, reflective membrane input system, pressure Material system, High frequency heating system, dyestripping system, ribbon output system, reflective membrane output system, control system and workbench (9- 1);Control system control ribbon input system, reflective membrane input system, pressing system, High frequency heating system, dyestripping system, knit The entire roboticized work of bonder is realized with output system and the operation of reflective membrane output system;
    Wherein described ribbon input system is installed on stent I (1-6), and reflective membrane input system is installed on stent II (2-6), Pressing system, High frequency heating system and dyestripping system are installed on workbench (9-1), and control system is installed on workbench (9-1) Lower section, ribbon output system be installed on stent III (6-7) on, reflective membrane output system be installed on stent IV (7-7) on;It is described Ribbon input system includes ribbon head tank (1-1), ribbon (1-2), solution belt wheel I (1-3), upper guide rack I (1-4), lower guide Roller I (1-5), stent I (1-6), infrared distance sensor I (1-7), tension force button I (1-8), infrared distance sensor II (1-9), Solution belt wheel I (1-3), upper guide rack I (1-4) and lower guide rack I (1-5) are arranged on stent I (1-6) upper end, and tension force button I (1-8) is set In stent I (1-6) lower end, infrared distance sensor I (1-7) and infrared distance sensor II (1-9) are arranged on stent I (1-6), And it is located at the both sides up and down of tension force button I (1-8) respectively;
    The reflective membrane input system includes reflective membrane head tank (2-1), reflective membrane (2-2), solution belt wheel II (2-3), upper guide Roller II (2-4), lower guide rack II (2-5), stent II (2-6), infrared distance sensor III (2-7), tension force button II (2-8) are red Outer distance measuring sensor IV (2-9);Solution belt wheel II (2-3), upper guide rack II (2-4) and lower guide rack II (2-5) are arranged on stent II (2-6) upper end, tension force button II (2-8) are arranged on stent II (2-6) lower end, and infrared distance sensor III (2-7) and infrared distance measurement pass Sensor IV (2-9) is arranged on stent II (2-6), and is located at the both sides up and down of tension force button II (2-8) respectively;The pressing system bag Include press cylinder I (3-1), press cylinder II (3-2), prelocalization nip rolls (3-3), press cylinder III (3-4), press cylinder IV (3-5), positions nip rolls (3-6) afterwards;Press cylinder I (3-1), press cylinder II (3-2) and prelocalization nip rolls (3-3) are arranged on On the left of High frequency heating system, press cylinder III (3-4) and positions nip rolls (3-6) and is arranged on high frequency heat press cylinder IV (3-5) afterwards On the right side of pressure system;
    The High frequency heating system includes head (4-1), heating board (4-2), electric heating molding die (4-3) and oscillator (4-4); The dyestripping system includes dyestripping cylinder (5-1) and dyestripping plate (5-2), and the dyestripping plate (5-2) is located at ribbon (1-2) and reflective Between film (2-2);
    The ribbon output system includes lead material cylinder I (6-1), lead material cylinder II (6-2), upper guide rack III (6-3), lower guide Roller III (6-4), solution belt wheel III (6-5), ribbon rewinding bucket (6-6) and stent III (6-7), the solution belt wheel III (6-5) are arranged on branch Frame III (6-7) upper end, the lower guide rack III (6-4) are arranged on workbench (9-1);
    The reflective membrane output system includes lead material cylinder III (7-1), lead material cylinder IV (7-2), upper guide rack IV (7-3), under Guide rack IV (7-4), solution belt wheel IV (7-5), wastes recovering barrel (7-6) and stent IV (7-7), the solution belt wheel IV (7-5) set In stent IV (7-7) upper end, the lower guide rack IV (7-4) is arranged on workbench (9-1) and right positioned at lower guide rack III (6-4) Side;
    The control system includes PLC and controls electric cabinet (8-1), and the electric cabinet (8-1) of PLC controls is fixed on workbench (9-1) Lower section.
  2. 2. Full-automatic high frequency ripple hot-gluing machine according to claim 1, it is characterised in that:The stent I (1-6), stent II (2-6), stent III (6-7), stent IV (7-7) are fixed on the ground by foundation bolt, workbench (9-1) bottom It is provided with universal wheel (9-2).
  3. 3. Full-automatic high frequency ripple hot-gluing machine according to claim 1, it is characterised in that:The reflective membrane (2-2) uses The reflective fusing films of PVC.
CN201720853329.1U 2017-07-14 2017-07-14 A kind of Full-automatic high frequency ripple hot-gluing machine Active CN207310806U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107323072A (en) * 2017-07-14 2017-11-07 无锡百和织造股份有限公司 A kind of Full-automatic high frequency ripple hot-gluing machine and its method of work

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107323072A (en) * 2017-07-14 2017-11-07 无锡百和织造股份有限公司 A kind of Full-automatic high frequency ripple hot-gluing machine and its method of work
CN107323072B (en) * 2017-07-14 2023-03-14 江苏百宏复合材料科技股份有限公司 Full-automatic high-frequency wave heat bonding machine and working method thereof

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