CN207310299U - A horizontal heating mixer - Google Patents
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- CN207310299U CN207310299U CN201721339906.1U CN201721339906U CN207310299U CN 207310299 U CN207310299 U CN 207310299U CN 201721339906 U CN201721339906 U CN 201721339906U CN 207310299 U CN207310299 U CN 207310299U
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 38
- 239000000463 material Substances 0.000 claims abstract description 63
- 239000002245 particle Substances 0.000 claims abstract description 44
- 239000004033 plastic Substances 0.000 claims abstract description 44
- 229920003023 plastic Polymers 0.000 claims abstract description 44
- 238000003756 stirring Methods 0.000 claims description 34
- 230000033001 locomotion Effects 0.000 abstract description 10
- 229920000426 Microplastic Polymers 0.000 abstract description 5
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 230000009193 crawling Effects 0.000 abstract 1
- 239000004595 color masterbatch Substances 0.000 description 4
- 239000000049 pigment Substances 0.000 description 4
- 238000013019 agitation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000004594 Masterbatch (MB) Substances 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
- 238000005491 wire drawing Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及混合搅拌设备技术领域,更具体地说,它涉及一种卧式加热搅拌机。The utility model relates to the technical field of mixing and stirring equipment, more specifically, it relates to a horizontal heating mixer.
背景技术Background technique
塑料颗粒的生产过程一般包括塑化、挤出、拉丝、冷却、切粒、搅拌和包装等主要步骤,切粒机将塑料切成颗粒状后,由于前面的塑化和冷却工序使塑料颗粒的温度、湿度、色母等分布不均,因此在包装前需要有搅拌工序,使塑料颗粒快速混合均匀,以便于接下来进行包装。卧式加热搅拌机常用于搅拌被切成颗粒状的塑料颗粒,它通过搅拌轴带动搅拌轴上的搅拌叶片对塑料颗粒在料箱内进行翻转搅拌,使塑料颗粒混合均匀。The production process of plastic granules generally includes the main steps of plasticization, extrusion, wire drawing, cooling, pelletizing, mixing and packaging. Temperature, humidity, color masterbatch, etc. are unevenly distributed, so a stirring process is required before packaging to quickly mix the plastic particles evenly for subsequent packaging. The horizontal heating mixer is often used to stir the plastic particles that have been cut into granules. It drives the stirring blade on the stirring shaft through the stirring shaft to turn and stir the plastic particles in the material box to make the plastic particles mix evenly.
中国实用新型专利,授权公告号为CN203110186U,公告了一种卧式恒温搅拌机,其技术方案的要点是:包括机架、料箱、搅拌装置、搅拌动力装置和控制箱,所述料箱设置于机架上部,所述搅拌装置卧式安装在料箱内,所述搅拌动力装置与搅拌装置相连,搅拌动力装置位于料箱的一侧,所述控制箱体设置在搅拌动力装置前端,其特征在于,所述搅拌装置上设有一根传动轴,在传动轴上均匀布置着若干支撑架,在支撑架上设有搅拌叶片,所述搅拌叶片为“S”形桨叶片,所述搅拌装置下端设有加热丝,所述加热丝与控制箱连接。Chinese utility model patent, the authorized announcement number is CN203110186U, announced a horizontal constant temperature mixer, the main points of its technical solution are: including frame, material box, stirring device, stirring power device and control box, the material box is arranged in On the upper part of the frame, the stirring device is horizontally installed in the material box, the stirring power device is connected with the stirring device, the stirring power device is located on one side of the material box, the control box is arranged at the front end of the stirring power device, and its characteristics That is, the stirring device is provided with a transmission shaft, and a number of support frames are evenly arranged on the transmission shaft, and stirring blades are arranged on the support frame, and the stirring blades are "S" shaped paddle blades, and the lower end of the stirring device A heating wire is provided, and the heating wire is connected with the control box.
该搅拌机料箱内塑料颗粒在“S”形桨叶片的搅拌作用下,既有圆周运动,又有轴向运动,使结团的色母或颜料分散。但是,该搅拌机通过爬梯上料的方式人工往料箱内倒入塑料颗粒,不仅操作难度大,而且降低了搅拌机的工作效率。Under the agitation of the "S"-shaped paddle blades, the plastic particles in the material box of the mixer have both circular motion and axial motion to disperse the agglomerated color masterbatch or pigment. However, the mixer manually pours plastic granules into the material box by climbing a ladder, which is not only difficult to operate, but also reduces the working efficiency of the mixer.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的在于提供一种卧式加热搅拌机,塑料颗粒从料斗落入到进料管之后,由驱动件驱动塑料颗粒沿进料管向上运动进入到料箱中,实现了塑料颗粒的自动化进料,具有显著提高搅拌机工作效率的优点。Aiming at the deficiencies in the prior art, the purpose of this utility model is to provide a horizontal heating mixer. After the plastic particles fall into the feeding pipe from the hopper, the driving parts drive the plastic particles to move upward along the feeding pipe and enter the material box. Among them, the automatic feeding of plastic particles is realized, which has the advantage of significantly improving the working efficiency of the mixer.
为实现上述目的,本实用新型提供了如下技术方案:一种卧式加热搅拌机,包括机架、承载在机架上的料箱、承载在机架上的控制器、卧式安装在料箱内的搅拌装置以及用于驱动搅拌装置在料箱内转动的驱动电机,还包括用于向料箱内输送塑料颗粒的自动送料装置,所述自动送料装置设有从上往下倾斜设置的进料管,所述进料管的下端开口并连接有料斗,所述进料管的上端开口并与料箱连通,所述自动送料装置还设有用于驱动塑料颗粒从料斗进入进料管后向料箱内运动的驱动件。In order to achieve the above purpose, the utility model provides the following technical solutions: a horizontal heating mixer, including a frame, a material box carried on the frame, a controller carried on the frame, and a horizontally installed material box The stirring device and the driving motor for driving the stirring device to rotate in the material box also include an automatic feeding device for transporting plastic particles into the material box, and the automatic feeding device is provided with a feeding device inclined from top to bottom The lower end of the feeding pipe is open and connected to a hopper, the upper end of the feeding pipe is open and communicated with the material box, and the automatic feeding device is also equipped with a device for driving plastic particles from the hopper into the feeding pipe and then feeding Drives for movement in the box.
采用上述技术方案,塑料颗粒从料斗落入到倾斜设置的进料管中,由驱动件驱动塑料颗粒沿进料管向上运动进入到料箱中,实现了塑料颗粒的自动化进料,显著地提高搅拌机的工作效率。With the above technical scheme, the plastic particles fall from the hopper into the inclined feeding pipe, and the driving parts drive the plastic particles to move upward along the feeding pipe and enter into the material box, realizing the automatic feeding of plastic particles and significantly improving The efficiency of the mixer.
本实用新型进一步设置,所述驱动件为连接在进料管下端的风机。The utility model further provides that the driving part is a fan connected to the lower end of the feed pipe.
采用上述技术方案,风机对进料管内持续进行送风,料斗中的塑料颗粒落入到进料管中,通过风机的风力使塑料颗粒沿进料管进入到料箱内,实现了塑料颗粒的自动化进料,显著地提高搅拌机的工作效率。With the above-mentioned technical scheme, the fan continuously blows air into the feed pipe, and the plastic particles in the hopper fall into the feed pipe, and the wind force of the fan makes the plastic particles enter the material box along the feed pipe, realizing the plastic particles. Automatic feeding can significantly improve the working efficiency of the mixer.
本实用新型进一步设置,所述料箱设有出风口,所述料箱的出风口设有滤网。The utility model further provides that the material box is provided with an air outlet, and the air outlet of the material box is provided with a filter screen.
采用上述技术方案,进入到料箱内的气流由出风口排出,通过在料箱的出风口设置滤网,能够阻挡料箱内的塑料颗粒随着气流被排出到料箱外。With the above technical solution, the airflow entering the material box is discharged from the air outlet, and the filter screen is arranged at the air outlet of the material box to prevent the plastic particles in the material box from being discharged out of the material box along with the airflow.
本实用新型进一步设置,所述风机的进风口和料箱的出风口之间连接有回风管。The utility model is further provided that a return air pipe is connected between the air inlet of the fan and the air outlet of the material box.
采用上述技术方案,进入料箱内的气流再由回风管重新被风机抽出,进而实现风能循环使用,降低搅拌机的能耗。With the above technical solution, the airflow entering the material box is drawn out again by the fan through the return air pipe, thereby realizing the recycling of wind energy and reducing the energy consumption of the mixer.
本实用新型进一步设置,所述驱动件包括转动设置在进料管内的螺杆以及用于驱动螺杆转动的微型电机。The utility model further provides that the driving member includes a screw rod arranged in the feeding pipe for rotation and a micro motor for driving the screw rod to rotate.
采用上述技术方案,料斗内的塑料颗粒从料斗的出料口进入到进料管中,并落入螺杆的螺纹中;微型电机带动螺杆转动,使落入螺杆螺纹中的塑料颗粒沿进料管被向上输送进入到料箱中,实现了塑料颗粒的自动化进料,显著地提高搅拌机的工作效率。With the above technical scheme, the plastic particles in the hopper enter the feed pipe from the outlet of the hopper and fall into the thread of the screw; the micro motor drives the screw to rotate, so that the plastic particles falling into the thread of the screw flow along the feed pipe. It is transported upwards into the material box, which realizes the automatic feeding of plastic particles and significantly improves the working efficiency of the mixer.
本实用新型进一步设置,所述搅拌装置包括转动安装在料箱内的转动轴、与转动轴垂直连接的多根支撑杆以及设置在支撑杆上螺旋叶片。The utility model further provides that the stirring device includes a rotating shaft installed in the material box, a plurality of supporting rods vertically connected to the rotating shaft, and helical blades arranged on the supporting rods.
采用上述技术方案,料箱内的塑料颗粒在螺旋叶片的搅动作用下,既有圆周运动,又有轴向运动,根据塑料颗粒的运动状态产生了对流搅拌、剪切搅拌和扩散搅拌,使料箱内的塑料颗粒能够被充分均匀地搅拌。With the above technical scheme, the plastic particles in the material box have both circular motion and axial motion under the agitation of the spiral blades. According to the movement state of the plastic particles, convective stirring, shear stirring and diffusion stirring are generated, so that the material The plastic particles in the box can be fully and evenly stirred.
本实用新型进一步设置,所述料箱内设有加热网,所述加热网与控制器电连接。The utility model is further provided that a heating net is arranged inside the material box, and the heating net is electrically connected with the controller.
采用上述技术方案,加热网升高料箱内的温度,使塑料颗粒上结团的色母或颜料能够快速分散、混合均匀。By adopting the above technical scheme, the heating net raises the temperature in the material box, so that the color masterbatch or pigment agglomerated on the plastic particles can be quickly dispersed and mixed evenly.
本实用新型进一步设置,所述控制器包括与加热网电连接的温控表、与加热网电连接的加热开关以及与驱动电机电连接的电机开关。The utility model further provides that the controller includes a temperature control meter electrically connected to the heating grid, a heating switch electrically connected to the heating grid, and a motor switch electrically connected to the driving motor.
采用上述技术方案,方便对搅拌机进行控制,同时温控表能够显示料箱内的温度,避免料箱内的温度过高而使塑料颗粒发生热塑变形。By adopting the above technical solution, it is convenient to control the mixer, and at the same time, the temperature control meter can display the temperature in the material box, so as to prevent the plastic particles from being thermally plastically deformed due to the excessive temperature in the material box.
综上所述,其一,通过设置自动送料装置往料箱内输送塑料颗粒,能够显著地提高搅拌机的工作效率;其二,采用螺旋叶片对料箱内的塑料颗粒进行搅拌,使塑料颗粒能够被更好地搅拌均匀,确保塑料颗粒的搅拌质量;其三,通过在料箱内设置加热网升高料箱内的温度,使塑料颗粒上结团的色母或颜料能够快速分散、混合均匀。To sum up, firstly, the working efficiency of the mixer can be significantly improved by setting up an automatic feeding device to transport plastic particles into the material box; It is better stirred evenly to ensure the mixing quality of plastic particles; thirdly, by setting a heating net in the material box to increase the temperature in the material box, the color masterbatch or pigment agglomerated on the plastic particles can be quickly dispersed and mixed evenly .
附图说明Description of drawings
图1为本实用新型实施例一的结构示意图;Fig. 1 is the structural representation of the utility model embodiment one;
图2为本实用新型实施例一中料箱的内部结构示意图;Fig. 2 is a schematic diagram of the internal structure of the material box in Embodiment 1 of the utility model;
图3为本实用新型实施例二的结构示意图(进料管被局部剖开)。Fig. 3 is a schematic structural diagram of the second embodiment of the utility model (the feed pipe is partially cut away).
附图标记:1、机架;2、料箱;21、加热网;3、控制器;31、温控表;32、加热开关;33、电机开关;4、搅拌装置;41、转动轴;42、支撑杆;43、螺旋叶片;5、驱动电机;6、自动送料装置;61、进料管;62、料斗;63、风机;64、回风管;65、螺杆;66、微型电机。Reference signs: 1. Rack; 2. Material box; 21. Heating net; 3. Controller; 31. Temperature control meter; 32. Heating switch; 33. Motor switch; 4. Stirring device; 41. Rotating shaft; 42. Support rod; 43. Spiral blade; 5. Driving motor; 6. Automatic feeding device; 61. Feeding pipe; 62. Hopper; 63. Fan; 64. Return air pipe; 65. Screw; 66. Micro motor.
具体实施方式Detailed ways
下面结合附图对本实用新型的技术方案做详细说明。The technical scheme of the utility model is described in detail below in conjunction with accompanying drawing.
实施例一:一种卧式加热搅拌机,如图1和图2所示,包括机架1、安装在机架1上的料箱2、安装在机架1上的控制器3、卧式安装在料箱2内的搅拌装置4、用于驱动搅拌装置4在料箱2内转动的驱动电机5以及用于向料箱2内输送塑料颗粒的自动送料装置6。Embodiment 1: A kind of horizontal heating mixer, as shown in Figure 1 and Figure 2, comprises frame 1, material box 2 installed on frame 1, controller 3 installed on frame 1, horizontal installation Stirring device 4 in the material box 2 , a drive motor 5 for driving the stirring device 4 to rotate in the material box 2 , and an automatic feeding device 6 for transporting plastic particles into the material box 2 .
搅拌装置4包括转动安装在料箱2内的转动轴41、与转动轴41垂直固定连接的多根支撑杆42以及焊接在多根支撑杆42上的螺旋叶片43,其中转动轴41与驱动电机5的输出轴固定连接。Stirring device 4 comprises the rotating shaft 41 that is installed in the feed box 2, a plurality of supporting rods 42 vertically fixedly connected with rotating shaft 41 and a helical blade 43 welded on a plurality of supporting rods 42, wherein rotating shaft 41 and driving motor The output shaft of 5 is fixedly connected.
自动送料装置6包括进料管61、料斗62以及用于驱动塑料颗粒从料斗62进入进料管61后向料箱2内运动的驱动件,进料管61从上往下倾斜设置,驱动件可优选设置为风机63,进料管61的下端设有两处开口并分别与风机63的出风口和料斗62的出料口连接,进料管61的上端开口并与料箱2连通。料箱2上还设有出风口,料箱2的出风口安装有滤网(图中未示出),在风机63的进风口和料箱2的出风口之间连接有回风管64。The automatic feeding device 6 includes a feeding pipe 61, a hopper 62 and a driving member for driving plastic particles to move into the feed box 2 after entering the feeding pipe 61 from the hopper 62. The feeding pipe 61 is inclined from top to bottom, and the driving member It can preferably be set as a fan 63, the lower end of the feed pipe 61 is provided with two openings and is respectively connected with the air outlet of the fan 63 and the discharge port of the hopper 62, and the upper end of the feed pipe 61 is open and communicated with the material box 2. The material box 2 is also provided with an air outlet, and the air outlet of the material box 2 is equipped with a filter screen (not shown in the figure), and a return air duct 64 is connected between the air inlet of the fan 63 and the air outlet of the material box 2 .
在料箱2的底部开有用于排出料箱2内的塑料颗粒的出料口(图中未示出),在料箱2内安装有加热网21,加热网21与控制器3电连接;控制器3包括与加热网21电连接的温控表31、与加热网21电连接的加热开关32以及与驱动电机5电连接的电机开关33。A discharge port (not shown) for discharging plastic particles in the material box 2 is opened at the bottom of the material box 2, and a heating net 21 is installed in the material box 2, and the heating network 21 is electrically connected to the controller 3; The controller 3 includes a temperature control meter 31 electrically connected to the heating network 21 , a heating switch 32 electrically connected to the heating network 21 , and a motor switch 33 electrically connected to the driving motor 5 .
搅拌机的工作过程:开启驱动电机5、风机63以及加热网21,安装在进料管61上的风机63对进料管61内持续进行送风,料斗62中的塑料颗粒落入到进料管61中,通过风机63的风力使塑料颗粒沿进料管61进入到料箱2内。进入料箱2内的气流再由回风管64重新被风机63抽出,进而实现风能循环使用;气流从料箱2流进回风管64时,料箱2上出风口安装的滤网能够阻挡塑料颗粒被气流带入到回风管64中。The working process of the mixer: turn on the drive motor 5, the fan 63 and the heating net 21, the fan 63 installed on the feed pipe 61 continuously blows air into the feed pipe 61, and the plastic particles in the hopper 62 fall into the feed pipe In 61 , the wind force of the fan 63 makes the plastic particles enter into the material box 2 along the feed pipe 61 . The air-flow that enters the feed box 2 is drawn out again by the blower fan 63 again by the air return pipe 64, and then realizes wind energy recycling; The plastic particles are brought into the return air duct 64 by the air flow.
驱动电机5带动转动轴41转动,使进入料箱2内的塑料颗粒被支撑杆42和螺旋叶片43搅拌,同时,加热网21升高料箱2内的温度,使塑料颗粒上结团的色母或颜料快速分散、混合均匀。料箱2内的塑料颗粒在螺旋叶片43的搅动作用下,既有圆周运动,又有轴向运动,根据塑料颗粒的运动状态产生了对流搅拌、剪切搅拌和扩散搅拌,使料箱2内的塑料颗粒能够被充分均匀地搅拌。The drive motor 5 drives the rotating shaft 41 to rotate, so that the plastic particles entering the material box 2 are stirred by the support rod 42 and the spiral blade 43. The masterbatch or pigment can be quickly dispersed and mixed evenly. Under the agitation of the screw blade 43, the plastic particles in the material box 2 have both circular motion and axial motion. According to the movement state of the plastic particles, convective stirring, shear stirring and diffusion stirring are generated, so that the plastic particles in the material box 2 The plastic particles can be fully and evenly stirred.
实施例二:一种卧式加热搅拌机,如图3所示,本实施例与实施例一的区别在于,驱动件包括转动安装在进料管61内的螺杆65以及用于驱动螺杆65转动的微型电机66,微型电机66安装在进料管61的下端,螺杆65与驱动电机5的输出轴固定连接。Embodiment 2: A kind of horizontal heating mixer, as shown in Figure 3, the difference between this embodiment and Embodiment 1 is that the drive member includes the screw rod 65 that is installed in the feed pipe 61 and is used to drive the screw rod 65 to rotate. Micromotor 66, micromotor 66 is installed in the lower end of feed pipe 61, and screw rod 65 is fixedly connected with the output shaft of drive motor 5.
本实施例中,搅拌机在工作时,料斗62内的塑料颗粒从料斗62的出料口进入到进料管61中,并落入螺杆65的螺纹中;微型电机66带动螺杆65转动,使落入螺杆65螺纹中的塑料颗粒沿进料管61被向上输送进入到料箱2中。In this embodiment, when the mixer is working, the plastic particles in the hopper 62 enter the feed pipe 61 from the outlet of the hopper 62, and fall into the thread of the screw 65; the micro motor 66 drives the screw 65 to rotate, so that the falling The plastic granules that enter the flight of the screw 65 are transported upwards into the material box 2 along the feed pipe 61 .
以上实施例仅仅是对本实用新型的解释,其并不是对本实用新型的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本实用新型的权利要求范围内都受到专利法的保护。The above embodiment is only an explanation of the utility model, and it is not a limitation of the utility model. Those skilled in the art can make modifications to the embodiment without creative contribution as required after reading this description, but as long as the utility model All claims are protected by patent law.
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| CN108724512A (en) * | 2018-06-11 | 2018-11-02 | 如皋天安电气科技有限公司 | A kind of cable insulation material production and processing mixing apparatus |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108724512A (en) * | 2018-06-11 | 2018-11-02 | 如皋天安电气科技有限公司 | A kind of cable insulation material production and processing mixing apparatus |
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