CN207290679U - A kind of efficient insulator production former - Google Patents

Abstract

The utility model discloses a kind of efficient insulator production former, including mixing device, vacuum plant, molding machine, infuser device, heating unit, stent, telescopic device and control device；The infuser device includes nano fluid storage barrel, ultrasonic vibration rod；The heating unit includes cartridge heater, infrared heater；The stent includes cup dolly, strut, disk, electric rotating machine, described strut one end and cup dolly circle centre position vertical connection, the strut other end is connected by electric rotating machine with circle disk center, and the molding machine, infuser device, heating unit are fixedly mounted on cup dolly；The telescopic device includes kinetic pump, telescopic rod, insert fixator；The control device is connected with ultrasonic vibration rod, infrared heater, electric rotating machine, kinetic pump respectively.The insulator surface of the utility model production scribbles nano coating, solves the problems, such as insulator because surface deposition dust and the reason for the moisture absorption and caused by insulation effect decline.

Description

A kind of efficient insulator production former

Technical field

A kind of production former is the utility model is related to, more particularly to a kind of efficient insulator production shaping Equipment.

Background technology

Insulator plays an important role as a kind of special insulation control in overhead transmission line.The insulation of early stage Son is mainly made of glass or ceramics, but weight is larger, and frangible.Existing insulator is molded frequently with epoxy resin, But the insulator surface that epoxy resin is made easily deposits dust, and the moisture absorption, cause the insulation effect of insulator to decline, easily insulating Sublist face forms pollution flashover, causes danger.

Utility model content

The utility model provides a kind of efficient insulator production former, exhausted in the prior art at least to solve Edge because surface deposit dust and the reason for the moisture absorption and caused by insulation effect decline the problem of.

The utility model provides a kind of efficient insulator production former, including mixing device, vacuum plant, Molding machine, infuser device, heating unit, stent, telescopic device and control device；The mixing device includes batch can, batch can Upper visor, rabble, motor and agitating paddle, visor is installed on batch can upper end on the batch can, and the batch can upper end, which is additionally provided with, leads Gas port, the batch can lower end are equipped with discharge port, and described rabble one end is connected with motor, the rabble other end insertion material Tank, and be connected with agitating paddle；The vacuum plant includes triple valve, gas-guide tube and vacuum pump, and the triple valve is installed on air guide Guan Shang, the gas-guide tube both ends are connected with vacuum pump, batch can air guide port respectively；The molding machine includes external mold, internal model, material feeding Valve, filling tube and material feeding pipe valve, the feeding materials valve are installed on external mold bottom, and the internal model is sleeved on the inside of external mold, and the internal model is Two symmetrical molds are put together, and the filling tube is connected with feeding materials valve, batch can discharge port respectively, and the material feeding pipe valve is installed on On filling tube；The infuser device includes nano fluid storage barrel, ultrasonic vibration rod, and the ultrasonic vibration rod is stored up installed in nano fluid Deposit bottom of the barrel；The heating unit includes cartridge heater, infrared heater, and the infrared heater is installed on cartridge heater inner wall； The stent includes cup dolly, strut, disk, electric rotating machine, described strut one end and cup dolly circle centre position vertical connection, The strut other end is connected by electric rotating machine with circle disk center, and the molding machine, infuser device, heating unit fix peace On cup dolly；The telescopic device includes kinetic pump, telescopic rod, insert fixator, and the kinetic pump is installed on circle Disk lower end, the kinetic pump are connected by telescopic rod with insert fixator；The control device respectively with ultrasonic vibration rod, red Outer heating device, electric rotating machine, kinetic pump are connected.

Further, the cartridge heater is thermal insulation ceramics cylinder.

Further, air-heater is equipped with the cartridge heater, the air-heater is connected with control device.

Further, it is additionally provided with temperature detector in the cartridge heater.

Further, the electric rotating machine is stepper motor.

The utility model compared with prior art, is integrated with infuser device and heating unit, enables the insulator after shaping Nano coating dip-coating, and the desiccation in heating unit are carried out in infuser device, nano coating is formed in insulator surface, makes life The insulator of output has self-cleaning function, prevents absorption, the cohesion of dust and water in insulator surface, and then ensure insulator There can be efficient insulation performance for a long time.In addition, the utility model is by using shaping of the control device to insulator, leaching Painting, drying process are controlled, and are effectively improved the degree of automation of former, are improved the production efficiency of insulator.

Brief description of the drawings

Fig. 1 is the utility model embodiment structure diagram；

Fig. 2 is the structure of the utility model embodiment molding machine, infuser device, heating unit on cup dolly Schematic diagram.

In figure：Visor 12 on batch can 11, batch can, rabble 13, motor 14, agitating paddle 15, triple valve 21, gas-guide tube 22, Vacuum pump 23, external mold 31, internal model 32, feeding materials valve 33, filling tube 34, material feeding pipe valve 35, nano fluid storage barrel 41, ultrasonic vibration rod 42nd, cartridge heater 51, infrared heater 52, cup dolly 61, strut 62, disk 63, electric rotating machine 64, kinetic pump 71, telescopic rod 72nd, insert fixator 73, insert 74, control device 8.

Embodiment

It is real below in conjunction with the utility model in order to make those skilled in the art more fully understand the utility model The attached drawing in example is applied, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that described Embodiment is only the embodiment of the utility model part, instead of all the embodiments.Based on the reality in the utility model Apply example, those of ordinary skill in the art's all other embodiments obtained without making creative work, all should When the scope for belonging to the utility model protection.

The utility model embodiment discloses a kind of efficient insulator production former, as depicted in figs. 1 and 2, Including mixing device, vacuum plant, molding machine, infuser device, heating unit, stent, telescopic device and control device 8；Institute Stating mixing device includes batch can 11, visor 12, rabble 13, motor 14 and agitating paddle 15 on batch can, visor 12 on the batch can Installed in 11 upper end of batch can, 11 upper end of batch can is additionally provided with air guide port, and 11 lower end of batch can is equipped with discharge port, the stirring 13 one end of bar is connected with motor 14, and 13 other end of rabble is inserted into batch can 11, and is connected with agitating paddle 15；The vacuum holding Put and be installed on including triple valve 21, gas-guide tube 22 and vacuum pump 23, the triple valve 21 on gas-guide tube 22,22 liang of the gas-guide tube End is connected with vacuum pump 23,11 air guide port of batch can respectively；The molding machine includes external mold 31, internal model 32, feeding materials valve 33, material feeding Pipe 34 and material feeding pipe valve 35, the feeding materials valve 33 are installed on 31 bottom of external mold, and the internal model 32 is sleeved on the inner side of external mold 31, described interior Mould 32 is put together for two symmetrical molds, and the filling tube 35 is connected with feeding materials valve 31,11 discharge port of batch can respectively, the note Expects pipe valve 35 is installed on filling tube 34；The infuser device includes nano fluid storage barrel 41, ultrasonic vibration rod 42, the ultrasound Vibrating head 42 is installed on 41 bottom of nano fluid storage barrel；The heating unit includes cartridge heater 51, infrared heater 52, described red Outer heating device 52 is installed on 51 inner wall of cartridge heater；The stent includes cup dolly 61, strut 62, disk 63, electric rotating machine 64, described 62 one end of strut and 61 circle centre position vertical connection of cup dolly, 62 other end of strut by electric rotating machine 64 with 63 center of circle of disk is connected, and the molding machine, infuser device, heating unit are fixedly mounted on cup dolly 61；It is described flexible Device includes kinetic pump 71, telescopic rod 72, insert fixator 73, and the kinetic pump 71 is installed on 63 lower end of disk, described dynamic Power pump 71 is connected by telescopic rod 72 with insert fixator 73；The control device 8 respectively with ultrasonic vibration rod 42, it is infrared plus Hot device 52, electric rotating machine 64, kinetic pump 71 are connected.

Wherein, as shown in Fig. 2, molding machine, infuser device, heating unit are symmetrically mounted on cup dolly 61.Internal model 32 are put together by two top surfaces for the module of semicircle.As shown in Figure 1, insert 74 is fixed on 73 lower end of insert fixator. Silica nanometer coating is contained with nano fluid storage barrel 41.

When producing insulator, triple valve 21 is rotated, vacuum pump 23 is connected with batch can 11, and isolate the external world.Open true Sky pump 23, makes the inside of batch can 11 enter vacuum state.Rabble 13 is driven to rotate by motor 14, it is using agitating paddle 15 that raw material is each Component is uniformly mixed.Vacuum pump 23 is closed, and rotates triple valve 21, the external world is connected with batch can 11, opens feeding materials valve 33 and note Expects pipe valve 35, gas is passed through into batch can 11 using the external world, promote raw material by filling tube 34 flow into external mold 31 and internal model 32 it Between gap, and be wrapped in the outside of insert 74.After to be implanted, feeding materials valve 33 is closed.By to external mold 31 and internal model 32 Heating melt raw material, and the shaping that cools down.After insulator sizing, kinetic pump 71 is controlled by control device 8, makes kinetic pump 71 Telescopic rod 72 is driven to lift.Electric rotating machine 64 is driven to work by control device 8, disk 63 makes insulator and nano fluid by rotation 41 face of storage barrel, telescopic rod 72 decline, and insulator is immersed under nano paint liquid level.Ultrasonic vibration is opened by control device 8 Rod 42 carries out ultrasound, nano paint liquid is uniformly contacted with insulator surface.Telescopic rod 72 lifts, and rotating circular disk 63, makes absolutely Edge and 51 face of cartridge heater.Telescopic rod 72 declines, and opens infrared heater 52 by control device 8 and insulator is heated, drying The nano paint liquid of insulator surface, forms nano coating.

The utility model embodiment enables the insulator after shaping to be filled in immersion by integrated infuser device and heating unit Interior progress nano coating dip-coating, and the desiccation in heating unit are put, forms nano coating in insulator surface, it is ensured that produce Insulator has self-cleaning function, prevents absorption, the cohesion of dust and water in insulator surface, and then ensure that insulator can be grown Phase has efficient insulation performance.In addition, the utility model embodiment is by using shaping of the control device 8 to insulator, leaching Painting, drying process are controlled, and are effectively improved the degree of automation of former, are improved the production efficiency of insulator.

Meanwhile the utility model embodiment using ultrasonic vibration rod 42 to nano paint liquid ultrasound, make nano paint liquid with Insulator surface uniformly contacts, it is ensured that insulator surface speckles with nano paint liquid, is applied with forming homogeneous nanometer after desiccation Layer.By setting infrared heater 52 in heating unit, infrared heater 52 is set to carry out uniformly adding to insulator surface Heat drying, further ensures that insulator surface can form homogeneous nano coating.

Optionally, the cartridge heater 51 is thermal insulation ceramics cylinder.

The utility model embodiment, as cartridge heater 51, makes cartridge heater 51 that there is insulation to imitate by using thermal insulation ceramics cylinder Fruit, reduces the temperature loss of cartridge heater 51, reaches the effect for reducing cost.

Optionally, air-heater is equipped with the cartridge heater 51, the air-heater is connected with control device 9.

The utility model embodiment flows gas in cartridge heater 51, improves by setting air-heater in cartridge heater 51 Heat conduction efficiency, it is ensured that insulator surface can be formed homogeneous nano coating by thermal balance.

Optionally, it is additionally provided with temperature detector in the cartridge heater 51.

The utility model embodiment by the set temperature detector in cartridge heater 51, can to temperature in cartridge heater 51 into Row monitoring in real time, prevents the excessive nano coating for causing insulator surface of temperature to be damaged.

Optionally, the electric rotating machine 64 is stepper motor.

The utility model embodiment is electric rotating machine 64 by using stepper motor, accurate using stepper motor rotation angle The characteristics of controllable, it is ensured that electric rotating machine 64 can accurately drive disc rotary, and the telescopic device under disk can be stopped accurately Molding machine, infuser device, heating unit surface.

Finally it should be noted that above example is only illustrating the technical solution of the utility model rather than it is limited System, although the utility model is described in detail with reference to above-described embodiment, those of ordinary skill in the art should Understand, technical staff read present specification after can still modify to specific embodiment of the present utility model or Equivalent substitution, but these are changed or changed within all without departing from present utility model application accompanying claims protection domain.

Claims (5)

1. A kind of 1. efficient insulator production former, it is characterised in that including：

   Mixing device, the mixing device include visor, rabble, motor and agitating paddle on batch can, batch can, are regarded on the batch can Mirror is installed on batch can upper end, and the batch can upper end is additionally provided with air guide port, and the batch can lower end is equipped with discharge port, the rabble one End is connected with motor, and the rabble other end is inserted into batch can, and is connected with agitating paddle；

   Vacuum plant, the vacuum plant include triple valve, gas-guide tube and vacuum pump, and the triple valve is installed on gas-guide tube, The gas-guide tube both ends are connected with vacuum pump, batch can air guide port respectively；

   Molding machine, the molding machine include external mold, internal model, feeding materials valve, filling tube and material feeding pipe valve, the feeding materials valve installation In external mold bottom, the internal model is sleeved on the inside of external mold, and the internal model is put together for two symmetrical molds, the filling tube difference It is connected with feeding materials valve, batch can discharge port, the material feeding pipe valve is installed on filling tube；

   Infuser device, the infuser device include nano fluid storage barrel, ultrasonic vibration rod, and the ultrasonic vibration rod is installed on nanometer Liquid stores bottom of the barrel；

   Heating unit, the heating unit include cartridge heater, infrared heater, and the infrared heater is installed on cartridge heater inner wall On；

   Stent, the stent include cup dolly, strut, disk, electric rotating machine, described strut one end and cup dolly circle centre position Vertical connection, the strut other end are connected by electric rotating machine with circle disk center, the molding machine, infuser device, heating Device is fixedly mounted on cup dolly；

   Telescopic device, the telescopic device include kinetic pump, telescopic rod, insert fixator, and the kinetic pump is installed on disk Lower end, the kinetic pump are connected by telescopic rod with insert fixator；

   Control device, the control device are connected with ultrasonic vibration rod, infrared heater, electric rotating machine, kinetic pump respectively.
2. 2. former according to claim 1, it is characterised in that the cartridge heater is thermal insulation ceramics cylinder.
3. 3. former according to claim 2, it is characterised in that be equipped with air-heater, the hot wind in the cartridge heater Machine is connected with control device.
4. 4. former according to claim 3, it is characterised in that be additionally provided with temperature detector in the cartridge heater.
5. 5. former according to claim 1, it is characterised in that the electric rotating machine is stepper motor.