CN207290396U - A kind of cycloid wire feeder for surface fiberglass gypsum board assembly line - Google Patents

Abstract

The utility model discloses a kind of cycloid wire feeder for surface fiberglass gypsum board assembly line, it is related to the production equipment of surface fiberglass gypsum plate, using the device glass tow can be made to keep running simultaneously with gypsum board production line, the addition of different conditions glass tow is realized by governing speed, to realize the production of varying strength and functional requirement plasterboard；Glass yarn reel founds dress, and coil diameter is small but tow is up to thousands of rice, and multistation is used alternatingly, and transposition is convenient, and it is convenient to replace yarn reel；Tow is dispersed into monofilament after injection, adjustable according to wind speed size monofilament state；The position of wire feed flat mouth can be swung up and down or single direction wire feed, to meet different production requirements；Economize on silk, wire feed rate and wire feed angle position are adjusted according to strength demand, such as straight line, curve or master curve wire feed, it is added to forming the fiberglass mesh of different conditions in plasterboard slurry, reduce production cost, the quality of product is improved, is adapted to the big line high-speed production of 120m/min plasterboards of υ=60.

Description

A kind of cycloid wire feeder for surface fiberglass gypsum board assembly line

Technical field

The production equipment of surface fiberglass gypsum plate is the utility model is related to, specifically one kind is used for surface fiberglass gypsum board assembly line Cycloid wire feeder.

Background technology

Because gypsum board production line is at a high speed with efficient production requirement, the continuous production speed for modernizing large-scale gypsum board line is usual All it is higher than 60m/min, linear velocity 60m/min is also set as that gypsum board production line eliminates benchmark by national industrial policies, because of shaping Speed increasingly improves, and protecting paper of gypsum board develops all under the premise of intensity constant is kept toward frivolous direction, and mask paper is quantitative also general All over 210g/ ㎡ are less than, the coil diameter of protecting paper of gypsum board is increasing, and monovolume protecting paper of gypsum board continuous length generally reaches 8000m is even more than 1 myriametre, this, which just greatly reduces to connect, changes paper frequency, reduces the loss of connector plasterboard substandard products and is changed because connecing The shutdown that paper failure triggers.

Surface fiberglass gypsum plate generally use special device adds chopped glass fiber, and it is equal inside gypsum board core to improve chopped glass fiber Even distribution, to improve bending strength and fire protecting performance, but chopped glass fiber is irregular distribution state to a certain extent, Intensity improves not notable.Fiberglass gridding cloth is added, the mode that can be laminated forms combined type grid ribs, but fiberglass mesh Cloth coil diameter is small, and monovolume glass grid cloth continuous length only has 100-200 meters, takes the monovolume glass grid cloth of special measure continuous Length is most long also only less than 1500 meters, therefore be only suitable for small-sized gypsum lath product line, and the usual υ of continuous production speed ≯ 10m/min, speed is highest to be also no more than 20m/min, can only fall-back or in slow speed because adding glass grid cloth Lower with maintaining low rate continuous production., can only be in speed of production compared with being added under slow way because more change of lap is especially frequent, this is to height Fast gypsum board line is difficult to realize under continuous production, especially υ ﹥ 30m/min operating statuses, glass fiber reticular cloth will because with lower paper Synchronism is uncoordinated and is stretched and is twisted into the shapes such as irregular pane, irregular network, causes normally to control Added with stablizing, influence continuous production, be less suitable for the production of 60-120m/min large high-speeds gypsum board line, and improve gypsum The demand of panel products quality.The common problem that the prior art faces：1. glass fiber reticular cloth paperback, usual volume two are used alternatingly；2. Glass fiber reticular cloth coil diameter is small.Often only 100-200 meters of volume, even less than 1500m, more change of lap are frequent；3. it can only run simultaneously；4. Glass fiber reticular cloth is drawn as distorting irregular rectangle；5. it is only suitable for the small line low speed production of υ ≯ 20m/min plasterboards；

To improve Thistle board bending resistance, flexural strength, to improve its fire prevention, support function, meet that public flow of the people is big Place, especially the decorations of the place such as market, stadium, station need, realize higher impact resistant, shock resistance, lead to Frequently with the method for adding cullet silk, chopped glass fiber, glass fiber reticular cloth, height of the glass inside gypsum board core is obtained as far as possible Dispersion rate, but because adding, equipment, continuous production, customized cut-off, line speed are high, replace the various originals such as frequent in practice Thus it is restricted greatly.

The content of the invention

To solve above-mentioned technical problem, the utility model provides a kind of pendulum for surface fiberglass gypsum board assembly line Line wire feeder, as production line high-speed is run, before plasterboard formula slurry is combined with upper strata mask paper, passes through the device Web-like glass tow is added in slurry, is needed to adjust wire feed rate and cycloid angle according to production, forms different conditions Fiberglass mesh, it is simple in structure to produce the surface fiberglass gypsum plate of varying strength requirement, it is easy to operate, when economizing on, it is more easy to realize The requirement of high-strength light, production cost reduce, and are adapted to the big line high-speed production of υ=60-120m/min plasterboards.

To reach above-mentioned purpose, technical solution is used by the utility model：

A kind of cycloid wire feeder for surface fiberglass gypsum board assembly line, include pallet, draw silk device, blow silk device and Glass yarn reel, glass yarn reel is set on the pallet, and the silk device that draws is provided with wire feed flat mouth, is wrapped in the glass yarn reel On glass fiber enter through drawing the entrance of silk device, the silk device that blows is compressed from drawing to be blown to its inside at the top of silk device Air, glass fibre silk thread is blown to wire feed flat mouth and is sent out, the wire feed flat mouth can in the vertical direction rotation adjustment it is upper, In, lower three positions swing wire feed and wire feed rate is adjustable, some glass yarn reels, each glass are set on each pallet Yarn reel, which is correspondingly arranged, draws silk device and blows silk device, and the glass yarn reel of multistation sends out a plurality of glass fiber and forms fiberglass mesh Shape is added in plasterboard slurry, is subsequently compressed into type, surface fiberglass gypsum plate is made.

It is described draw silk device include with draw an entrance, the cavity of an entrance is blown at top, the wire feed flat mouth is arranged at The side of cavity, the wire feed flat mouth connection transmission device and speed regulating motor, the speed regulating motor are driven by transmission device and sent Silk flat mouth（21）The swing for realizing three positions in upper, middle and lower is rotated, and the wire feed rate of wire feed flat mouth can be controlled, works as speed governing When motor shuts down, the wire feed flat mouth wire feed in an intermediate position.

The transmission device for drawing silk device includes slide plate, turntable, rack and half gear, the turntable and speed regulating motor Connected by sprocket wheel chain, the disk edge is diametrically correspondingly arranged two fixed reversed columns, fixes and sets on the slide plate Put baffle and fixed column, be flexibly connected connecting lever in the fixed column, the turntable is arranged at the underface of slide plate, the connecting lever and Baffle is contacted with the fixation reversed column of turntable, and rack is set on the slide plate, and the wire feed flat mouth is set with transmission device connecting pin Corresponding half gear of rack is placed in, the speed regulating motor drives turntable to rotate, and the connecting lever passes through the collision with fixed reversed column Contact changes angle, and the position of baffle relative displacement occurs with turntable, and the slide plate realizes linear reciprocating motion, passes through gear Rack-driving drive wire feed flat mouth realizes the swing of reciprocal angle.

The silk device that blows is arranged to use compressed air short tube, and the compressed air short tube is by drawing blowing at the top of silk device Silk entrance enters, and glass fibre silk thread is blown out wire feed flat mouth, stream pressure and air outlet velocity can adjust wire feed amplitude of fluctuation Size.

The silk device that draws is also associated with micromatic setting, and the micromatic setting includes adjusting handle, leading screw, fixed support Plate, fixed chain wheels, tightener sprocket, sliding slot, sliding block, the adjusting handle connect leading screw, and the fixed pallet passes through polylith sliding block It is connected with leading screw, the fixed chain wheels are fixedly installed on below leading screw and are connected by sprocket wheel chain with leading screw, the tensioning chain Wheel be arranged in sliding slot and it is interior slided in sliding slot, the fixed chain wheels pass through the sprocket wheel axis connection of leading screw and tightener sprocket, institute State fixed pallet to be connected with transmission device, rotating adjusting handle makes tightener sprocket be in tensioning state all the time, realizes in 0-30mm Section fine setting draws the position of silk device and each sets three glass yarn reels on the pallet, the glass yarn reels of three pallets at the same time into Row cycloid wire feed, it is spare in addition to reserve three stations of a pallet.

The surface fiberglass gypsum plate that a kind of pendulum wire wire feeder for being used for surface fiberglass gypsum board assembly line using this produces, according to production The speed of production of line and the needs of product, the glass fiber yarn pencil state that the wire feed flat mouth of silk device is sent out is drawn described in adjustment, is made and contains There is the surface fiberglass gypsum plate of different glass tow trellis states, it is specific as follows：

Speed of production is slow, and glass tow dead beat is moved, and tow is in flat shape shape；

Speed of production is high, and glass tow is significantly swung, in sparse grid shape；

Speed of production is higher, and width is swung in glass tow, in close latticed；

Speed of production is very high, and glass tow is slightly swung, in fine and close latticed.

The utility model devises a kind of cycloid wire feed dress for the technical barrier of surface fiberglass gypsum board assembly line addition glass Put, using the device glass tow can be made to keep running simultaneously with gypsum board production line, different shapes are realized by governing speed The addition of state glass tow, to realize the production of varying strength and functional requirement plasterboard；Glass yarn reel founds dress, and coil diameter is small but silk The thousands of rice of Shu Changda, multistation are used alternatingly, and transposition is convenient, and it is convenient to replace yarn reel；Tow is dispersible after injection It is adjustable according to wind speed size monofilament state into monofilament；The position of wire feed flat mouth can be swung up and down or single direction wire feed, with full Foot difference production requirement；Economize on silk, wire feed rate and wire feed angle position adjusted according to strength demand, as straight line, curve or Person's master curve wire feed, is added in plasterboard slurry, it is easier to realize high-strength light with forming the fiberglass mesh of different conditions The requirement of plasterboard, reduces production cost, improves the quality of product, is adapted to the big line of υ=60-120m/min plasterboards at a high speed Production.

Brief description of the drawings

Fig. 1 is the utility model structure schematic top plan view；

Fig. 2 is the view of the utility model wire feed flat mouth；

Fig. 3 is the structure diagram that the utility model draws silk device running part；

Fig. 4 is four kinds of views of connecting lever and turntable in Fig. 3；

Fig. 5 is wire feed flat mouth and slide plate connection diagram；

Fig. 6 is the utility model part glass yarn reel working state schematic representation；

Fig. 7 is glass tow flat shape shape schematic diagram；

Fig. 8 is glass tow sparse grid shape schematic diagram；

Fig. 9 tightens fine grid shape schematic diagram for glass fiber yarn；

Figure 10 is glass tow dense mess trellis schematic diagram.

Embodiment

The utility model is described in detail with specific embodiment below in conjunction with the accompanying drawings：

As shown in figures 1 to 6, the cycloid wire feeder for being used for surface fiberglass gypsum board assembly line, includes pallet 1, draws silk Device 2, blow silk device 3 and glass yarn reel 4, sets glass yarn reel 4 on the pallet 1, described to draw silk device 2 to be provided with wire feed flat Mouth 21, the glass fiber being wrapped in the glass yarn reel 4 enter through drawing the entrance of silk device 2, and the silk device 3 that blows is by drawing Glass fibre silk thread is blown to wire feed flat mouth 21 and sends out, the wire feed is flat to its inside blowing pressurized air by the top of silk device 2 Mouth 21 can three positions in the vertical direction rotation adjustment upper, middle and lower swing wire feed and wire feed rate is adjustable, each support Some glass yarn reels 4 are set on disk 1, and each glass yarn reel 4, which is correspondingly arranged, draws silk device 2 and blow silk device 3, the glass of multistation Yarn reel 4 is sent out a plurality of glass fiber formation glass fiber net trellis and is added in plasterboard slurry, is subsequently compressed into type, glass is made Plasterboard.

As preferred embodiment, as shown in Fig. 2, it is described draw silk device 2 include with draw an entrance, top is blown silk and is entered The cavity of mouth, the wire feed flat mouth 21 are arranged at the side of cavity, and the wire feed flat mouth 21 connects transmission device 23 and speed governing electricity Machine 22, the speed regulating motor 22 rotate the pendulum for realizing three positions in upper, middle and lower by the drive wire feed of transmission device 23 flat mouth 21 It is dynamic, and the wire feed rate of wire feed flat mouth 21 can be controlled, when speed regulating motor 22 shuts down, during the wire feed flat mouth 21 is in Between position wire feed.

As preferred embodiment, as shown in Figure 3,4, the transmission device 23 for drawing silk device 2 include slide plate 231, Turntable 232,233 and half gear 234 of rack, the turntable 232 are connected with speed regulating motor 22 by sprocket wheel chain, the turntable 232 edges are diametrically correspondingly arranged two fixed reversed columns 235, and baffle 236 and fixed column is fixedly installed on the slide plate 231 237, connecting lever 238 is flexibly connected in the fixed column 237, the turntable 232 is arranged at the underface of slide plate 231, the connecting lever 238 and baffle 236 contacted with the fixation reversed column 235 of turntable 232, rack 233 is set on the slide plate 231, and the wire feed is flat Mouth 21 is arranged at corresponding half gear 234 of rack 233 with 23 connecting pin of transmission device, and the speed regulating motor 22 drives turntable 232 rotate, and the connecting lever 238 with the making contact of fixed reversed column 235 by changing angle, and the position of baffle 236 is due to turning Arm 238 drives fixed column 237 and relative displacement occurs with turntable 232, and the slide plate 231 realizes linear reciprocating motion, according to right The swinging track for the wire feed flat mouth 21 answered realizes the action successively such as Fig. 4, drives wire feed flat mouth 21 real by rack pinion Now according to the swing of the reciprocal angle of swinging track.

As preferred embodiment, the silk device 3 that blows is arranged to use compressed air short tube, and the compressed air is short Pipe is entered by the entrance that blows for drawing the top of silk device 2, and glass fibre silk thread is blown out wire feed flat mouth 21, stream pressure and outlet Wind speed can adjust wire feed amplitude of fluctuation size.

As preferred embodiment, as shown in figure 5, the silk device 2 that draws is also associated with micromatic setting 24, the fine setting dress Put and include adjusting handle 241, leading screw 242, fixed pallet 243, fixed chain wheels 244, tightener sprocket 245, sliding slot 246, sliding block 247, the adjusting handle 241 connects leading screw 242, and the fixed pallet 243 is connected by polylith sliding block 247 with leading screw 242, institute Fixed chain wheels 244 are stated to be fixedly installed on the lower section of leading screw 242 and be connected with leading screw 242 by sprocket wheel chain, the tightener sprocket 245 It is arranged in sliding slot 246 and the interior slip in sliding slot 246, the fixed chain wheels 244 passes through the sprocket wheel of leading screw and tightener sprocket 245 Axis connection, the fixed pallet 243 are connected with transmission device 23, rotate adjusting handle 241 make tightener sprocket 245 all the time in Tight state, realizes the position for drawing silk device 2 in the fine setting of 0-30mm sections.

As preferred embodiment, three glass yarn reels 4, the glass yarn reel of three pallets 1 are set on each pallet 1 4 are carried out at the same time cycloid wire feed, and it is spare in addition to reserve 1 three stations of a pallet.

As is seen in figs 7-10, the glass stone that a kind of pendulum wire wire feeder for being used for surface fiberglass gypsum board assembly line using this produces Cream plate, according to the speed of production of production line and the needs of product, draws the glass that the wire feed flat mouth 21 of silk device 2 is sent out described in adjustment Tow state, is made the surface fiberglass gypsum plate containing different glass tow trellis states, specific as follows：

Speed of production is slow, and glass tow dead beat is moved, and tow is in flat shape shape；

Speed of production is high, and glass tow is significantly swung, in sparse grid shape；

Speed of production is higher, and width is swung in glass tow, in close latticed；

Speed of production is very high, and glass tow is slightly swung, in fine and close latticed.

The utility model is in specific production process, and 3 positions are used for placing glass yarn reel 4 on each pallet 1, according to Need to select 3,6,9 stations work, while there are reserved 3 stations spare.The glass tow of glass yarn reel 4 is all drawn Draw in silk device 2 to corresponding, the compressed air short tube of silk device 3 is blown drawing 2 top of silk device and installing, according to production Need to adjust swing state or the fixed position of wire feed flat mouth 21 by speed regulating motor 22, mainly divide interposition A, upper B With the next C, the position of wire feed flat mouth 21 can be finely adjusted by adjusting handle 241, reach more preferably wire feed direction.If Glass tow is blown wire vent from wire feed flat mouth 21 for after-blow silk device 3 is switched on, passes through stream pressure and air outlet velocity adjusts Wire feed amplitude of fluctuation size.Speed regulating motor 22 is adjusted by transmission device 23 draws the rotation drive wire feed flat mouth of silk device 2 about 21 Swing, the change in wire feed rate and region is realized by speed governing, when speed regulating motor 22 stops, wire feed flat mouth 21 is given tacit consent in centre Position wire feed.So the glass tow of multiple glass yarn reels 4 is sent out at the same time, realizes the work of multistation, according to wire feed flat mouth The adjustment of 21 positions, swing state, air outlet velocity etc., realizes sending for the diversified forms such as glass tow straight line, curve, master curve Silk, so as to form the fiberglass mesh of various states, for example parallel shape, sparse grid shape, close latticed and densification are latticed etc. Glass tow combination, added in running plasterboard slurry, is subsequently compressed into type, realizes glass tow and Gypsum slurry Strong bonded, so as to produce the high-quality surface fiberglass gypsum plate of high-strength light.

In conclusion the utility model provides a kind of cycloid wire feeder for surface fiberglass gypsum board assembly line, adapt to Continuous high speed production line needs, and fiberglass filament is added to upper strata mask paper gypsum with straight or cycloid shape flow regime of interlocking Among slurry, three-dimensional even multiple dimensional distribution can be realized.With plasterboard high-speed cruising, it is combined with upper strata mask paper in slurry Before, by cycloid wire feeder, web-like glass fiber bundle is controllably added in plasterboard slurry, by forming machine realize with Upper and lower two layers of mask paper is compressing, after dry, realize glass fiber strand and Gypsum slurry strong bonded, becomes high-strength glass Fibrous gypsum plate.

Certainly, the above description is not intended to limit the present invention, and the utility model is also not limited to the example above, The variations, modifications, additions or substitutions that those skilled in the art are made in the essential scope of the utility model, also should Belong to the scope of protection of the utility model.

Claims (7)

1. a kind of cycloid wire feeder for surface fiberglass gypsum board assembly line, it is characterised in that include pallet（1）, draw silk dress Put（2）, blow silk device（3）With glass yarn reel（4）, the pallet（1）Upper setting glass yarn reel（4）, it is described to draw silk device（2）If It is equipped with wire feed flat mouth（21）, it is wrapped in the glass yarn reel（4）On glass fiber through drawing silk device（2）Entrance enter, It is described to blow silk device（3）By drawing silk device（2）Glass fibre silk thread is blown to wire feed by top to its inside blowing pressurized air Flat mouth（21）Send out, the wire feed flat mouth（21）Can three positions in the vertical direction rotation adjustment upper, middle and lower swing wire feed simultaneously And wire feed rate is adjustable, each pallet（1）It is upper that some glass yarn reels are set（4）, each glass yarn reel（4）It is correspondingly arranged and draws Silk device（2）With blow silk device（3）, the glass yarn reel of multistation（4）A plurality of glass fiber formation glass fiber net trellis is sent out to add Add in plasterboard slurry, be subsequently compressed into type, surface fiberglass gypsum plate is made.

A kind of 2. cycloid wire feeder for surface fiberglass gypsum board assembly line according to claim 1, it is characterised in that institute State and draw silk device（2）Include with draw an entrance, the cavity of an entrance is blown at top, the wire feed flat mouth（21）It is arranged at cavity Side, the wire feed flat mouth（21）Connect transmission device（23）And speed regulating motor（22）, the speed regulating motor（22）Pass through biography Dynamic device（23）Drive wire feed flat mouth（21）The swing for realizing three positions in upper, middle and lower is rotated, and wire feed flat mouth can be controlled （21）Wire feed rate, work as speed regulating motor（22）When shutting down, the wire feed flat mouth（21）Wire feed in an intermediate position.

A kind of 3. cycloid wire feeder for surface fiberglass gypsum board assembly line according to claim 2, it is characterised in that institute State and draw silk device（2）Transmission device（23）Include slide plate（231）, turntable（232）, rack（233）With half gear（234）, The turntable（232）With speed regulating motor（22）Connected by sprocket wheel chain, the turntable（232）Diametrically correspondence is set at edge Put two fixed reversed columns（235）, the slide plate（231）Upper fixed setting baffle（236）And fixed column（237）, the fixed column （237）Upper flexible connection connecting lever（238）, the turntable（232）It is arranged at slide plate（231）Underface, the connecting lever（238）With Baffle（236）And turntable（232）Fixation reversed column（235）Contact, the slide plate（231）Upper setting rack（233）, it is described to send Silk flat mouth（21）With transmission device（23）Connecting pin is arranged at rack（233）Corresponding half gear（234）, the speed regulating motor （22）Drive turntable（232）Rotate, the connecting lever（238）By with fixing reversed column（235）Making contact change angle, and keep off Plate（236）Position and turntable（232）There is relative displacement, the slide plate（231）Realize linear reciprocating motion, pass through gear teeth Bar transmission drives wire feed flat mouth（21）Realize the swing of reciprocal angle.

A kind of 4. cycloid wire feeder for surface fiberglass gypsum board assembly line according to claim 1, it is characterised in that institute State and blow silk device（3）It is arranged to use compressed air short tube, the compressed air short tube is by drawing silk device（2）The silk that blows at top enters Mouth enters, and glass fibre silk thread is blown out wire feed flat mouth（21）, stream pressure and air outlet velocity can adjust wire feed amplitude of fluctuation Size.

A kind of 5. cycloid wire feeder for surface fiberglass gypsum board assembly line according to claim 1, it is characterised in that institute State and draw silk device（2）It is also associated with micromatic setting（24）, the micromatic setting includes adjusting handle（241）, leading screw（242）、 Fixed pallet（243）, fixed chain wheels（244）, tightener sprocket（245）, sliding slot（246）, sliding block（247）, the adjusting handle （241）Connect leading screw（242）, the fixed pallet（243）Pass through polylith sliding block（247）With leading screw（242）Connection, the fixation Sprocket wheel（244）It is fixedly installed on leading screw（242）Lower section simultaneously passes through sprocket wheel chain and leading screw（242）Connection, the tightener sprocket （245）It is arranged at sliding slot（246）Interior and inherent sliding slot（246）Interior slip, the fixed chain wheels（244）Pass through leading screw and tensioning chain Wheel（245）Sprocket wheel axis connection, the fixed pallet（243）With transmission device（23）Connection, rotates adjusting handle（241）Make to open Tight sprocket wheel（245）All the time tensioning state is in, realizes that silk device is drawn in fine setting in 0-30mm sections（2）Position.

6. a kind of cycloid wire feeder for surface fiberglass gypsum board assembly line according to claim 1, it is characterised in that every A pallet（1）Three glass yarn reels of upper setting（4）, three pallets（1）Glass yarn reel（4）Cycloid wire feed is carried out at the same time, In addition a pallet is reserved（1）Three stations are spare.

It is 7. a kind of using the glass stone produced as claimed in claim 1 for the pendulum wire wire feeder of surface fiberglass gypsum board assembly line Cream plate, it is characterised in that according to the speed of production of production line and the needs of product, draw silk device described in adjustment（2）Wire feed it is flat Mouth（21）The glass fiber yarn pencil state of submitting, is made the surface fiberglass gypsum plate containing different glass tow trellis states, specific as follows：

Speed of production is slow, and glass tow dead beat is moved, and tow is in flat shape shape；

Speed of production is high, and glass tow is significantly swung, in sparse grid shape；

Speed of production is higher, and width is swung in glass tow, in close latticed；

Speed of production is very high, and glass tow is slightly swung, in fine and close latticed.