CN207289122U - The device for sending welding machine arc state and electrode wire data on stock can be monitored - Google Patents
The device for sending welding machine arc state and electrode wire data on stock can be monitored Download PDFInfo
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- CN207289122U CN207289122U CN201721346260.XU CN201721346260U CN207289122U CN 207289122 U CN207289122 U CN 207289122U CN 201721346260 U CN201721346260 U CN 201721346260U CN 207289122 U CN207289122 U CN 207289122U
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Abstract
The device for sending welding machine arc state and electrode wire data on stock can be monitored, by electrode wire storage barrel equipment, photo resistance, regulated power supply, pressure sensor, analog-digital conversion ic, time control circuit module, wireless transmitter module is formed, the packing tube of electrode wire is placed in electrode wire storage barrel equipment, pressure sensor is installed on the interior lower part of electrode wire storage barrel equipment, photo resistance, regulated power supply, analog-digital conversion ic, time control circuit module, wireless transmitter module installation is simultaneously connected with pressure sensor by conducting wire on circuit boards, circuit board is installed in subassembly wrapper.The utility model for manager by mobile phone pre-install it is existing have digital signal is just switched into the APP that oscillogram shows, or computer prepackage it is existing have digital signal height is switched into the software that oscillogram shows, arclight caused by the work of monitoring automatic welder is strong and weak in real time, inspection is carried out to electrode wire storage daily and provides technical support, it is therefore prevented that influences production and causes major break down.
Description
Technical field
Welding equipment auxiliary facility field is the utility model is related to, can particularly monitor and send welding machine arc state and electric welding
The device of silk data on stock.
Background technology
Automatic welder need not be operated manually in industrial circle extensive use, work, automatically according to control program
Work；Due to being unmanned state in work, if there is various Welding Problems in work（Such as power failure, welding machine damage, weldering
Machine work is abnormal）, when related management personnel do not pinpoint the problems the welding that soldered component can be caused not reached in time
The problem of effect, can also bring welding machine glitch problem not obtain timely processing, and welder fault is magnified.What welding machine used
Welding wire preserve need to carry out it is moisture-proof because welding wire, which makes moist, influences whether the welding quality of follow-up welding assembly, weld it is such as high
If employing the welding wire for making moist and getting rusty during splenium part, the problems such as welded component bearing capacity can be caused inadequate；It is such as existing
Some laser welding wires are alloy materials, its material is not stainless steel wire, and preservation is bad will to be possible to get rusty, although some laser
Welding wire is coated with one layer of very thin rust-inhibiting materials on surface, but the antirust coat plated can not possibly be too thick, otherwise can also influence welding quality,
Because this antirust coat, equivalent to the impurity of generation, particularly welds the welding wire of mirror surface mould, is more not suitable in welding process
Antirust coat is plated on welding wire；Therefore, the moisture-proof electrode wire for having strict demand is generally stored in closed storage barrel, usually in order to
Reduce the probability that makes moist of electrode wire, not open the upper cover of storage barrel as far as possible, but electrode wire using when belong to consumption of raw material,
Therefore, for user in order not to influence job schedule, the lid that storage barrel can be opened at interval of a period of time observes depositing for electrode wire
Amount, so as to take corresponding measure according to storage, prevents that electrode wire impacts job schedule using complete in work；It is but actual
In use, user, which opens lid, checks that storage can bring electrode wire to make moist probability again.Based on above-mentioned, there is provided a kind of automatic welder
When being operated in unmanned state, if administrative staff not by automatic welder, administrative staff can in real time butt welding machine work produce electricity
Arc light is monitored, it can also just can know that the electrode wire in storage barrel in the case of it need not open the lid of storage barrel
Storage, effectively prevents the equipment that electrode wire makes moist from seeming particularly necessary.
The content of the invention
During in order to overcome existing automatic welder to be operated in unmanned state, if administrative staff are not by automatic welder, it is impossible to
The arclight that real-time butt welding machine work produces is monitored, and when welding machine failure, administrative staff cannot know at the first time, meeting
Cause failure propagation or welding assembly welding quality is had an impact, and user cannot be before the lid of storage barrel not be opened
Put the drawbacks of checking electrode wire storage, when the utility model provides one kind and can be operated in unmanned state to automatic welder, phase
Close the arclight that the work of facility butt welding machine produces to be monitored in real time, and electric arc optical signal data can be passed through mobile radio network
Output is gone, moreover it is possible to is transferred out welding wire data on stock situation through mobile radio network in daily certain period of time, for management
Side subsequently through mobile phone prepackage it is existing have digital signal height is switched into the APP that oscillogram show, or showing of pre-installing of computer
Have to have and digital signal is just switched to the software that oscillogram is shown, monitor electric arc light intensity caused by automatic welder work in real time
It is weak, a storage inspection is carried out to electrode wire storage daily, energy timely processing, electrode wire storage when automatic welder occurs abnormal
Be reduced to a timing can get ready the goods in time provide technical support, so as to prevent from influencing normally producing and causing monitoring for big failure
Send the device of welding machine arc state and electrode wire data on stock.
Technical solution is used by the utility model solves its technical problem：
The device for sending welding machine arc state and electrode wire data on stock can be monitored, it is characterised in that by electrode wire storage barrel
Equipment, photo resistance, regulated power supply, pressure sensor, analog-digital conversion ic, time control circuit module, wireless transmission
Module composition, the packing tube of electrode wire are placed in electrode wire storage barrel equipment, and pressure sensor is set installed in electrode wire storage barrel
Standby interior lower part, photo resistance, regulated power supply, analog-digital conversion ic, time control circuit module, wireless transmitter module peace
On circuit boards, circuit board is installed in subassembly wrapper dress, and the front center of subassembly wrapper has a perforate, the rear portion surrounding of subassembly wrapper
Respectively there is an installing plate with perforate, subassembly wrapper is installed on automatic by the perforate of rear portion surrounding installing plate with dilating screw
On the anterior metope of welding machine, regulated power supply power input is connected with 220V AC powers by conducting wire, and regulated power supply first is just
Pole power output end and pressure sensor and analog-digital conversion ic, photo resistance, the cathode electricity of time control circuit module
Source input terminal is connected by conducting wire, and regulated power supply the second cathode power supply output terminal and wireless transmitter module cathode power supply input terminal lead to
Cross conducting wire connection, regulated power supply negative power supply output terminal and pressure sensor, analog-digital conversion ic, time control circuit mould
Block, the negative power supply input terminal of wireless transmitter module pass through wired earth, pressure sensor signal output terminal and time control electricity
Road module first control signal input terminal is connected by conducting wire, photo resistance signal output part and time control circuit module second
Control signal input is connected by conducting wire, and time control circuit module by signal output terminal and analog-digital conversion ic signal are defeated
Enter end to connect by conducting wire, analog-digital conversion ic signal output part and wireless transmitter module signal input part are connected by conducting wire
Connect, the smooth surface of photo resistance is located in subassembly wrapper front center perforate, to receive arc light caused by automatic welder work.
The electrode wire storage barrel equipment is by outer barrel, upper cover, pneumatic tube, rubber piston, washer plate, screw, support plate, bullet
Spring, tube cover, annular brace pipe, welding wire fairlead composition, outer barrel left upper portion have a female perforate of tool, and welding wire is drawn
Pipe is that an outside has externally threaded rubber tube, and lateral middle has a perforate, the diameter ratio of perforate to rubber tube from left to right
The outside diameter of electrode wire is small, and rubber tube is screwed into by outside in the internal thread of outer barrel left upper portion perforate, ring outer barrel it is upper
Portion has an external screw thread, and the lower inside of ring upper cover has an internal thread, and there is a boss at the lower middle part of upper cover, ring pneumatic tube it is upper
There is external screw thread on the outside of portion, there is a perforate in the lower end of pneumatic tube, and the lower outside of pneumatic tube lower end perforate is welded with a connection
Manage, there is a perforate among the top of tube cover, the lower inside of endless tube lid has internal thread, has in the middle part of rubber piston and washer plate
There is perforate, rubber piston outside diameter is consistent with pneumatic tube internal diameter, and washer plate outside diameter is smaller than air pressure bore, and washer plate there are identical two
Only, the front upper part of annular brace pipe is Open architecture, and annular brace pipe lower weld descends middle part in outer barrel, pneumatic tube
Lower weld is on the top of annular brace pipe, when pressure sensor is installed on the interior lower part of electrode wire storage barrel equipment, pressure biography
The front upper part of sensor from annular brace pipe is put into annular brace pipe, and pressure sensor lower part glue sticking in outer barrel
On lower middle part, the connecting tube in outside and the air pressure input pipe of pressure sensor are connected by silica gel hose under the perforate of pneumatic tube lower end
Connect, support plate is welded in the middle part of screw, and screw lower part is passed down through perforate in the middle part of tube cover, first washer plate, rubber piston, the
Two washer plates are installed on the lower part of screw by two nuts, and spring is placed in pneumatic tube, and rubber piston and washer plate are placed on
Pneumatic tube internal upper part, the external screw thread on the outside of spring upper end, tube cover lower inside internal thread screw-in pneumatic tube upper end, electrode wire
Packing tube be placed on the support plate top of electrode wire storage barrel equipment, upper cover lower inside internal thread screws in spiral shell outside outer barrel top
Line, after upper cover lower inside internal thread screws in outer barrel upper external thread, the top of screw is located under upper cover in the boss of middle part, from
When electrode wire is pulled outside outer barrel, electrode wire can drive the packing tube of electrode wire to be rotated along on the outside of screw.
Described photo resistance one end is in series with an adjustable resistance, and when ambient is strong, its resistance value becomes for photo resistance
Small, when ambient is weak, its resistance value becomes larger for photo resistance.
The regulated power supply is 220V AC power DC power switch power modules, and there are two power supplys to export for it
End, 1 foot, 2 foot is ac power input end, and 3 feet are 5V DC power output ends, and 4 feet are negative power supply output terminals, and 5 feet are 24V
DC power output end.
The pressure sensor is pressure drag type pressure Sensitive Apparatus, and model is XGZP, and pressure drag type pressure Sensitive Apparatus has one
A air pressure input pipe, when the air pressure input pipe of pressure drag type pressure Sensitive Apparatus inputs different pressure signals, its signal output
Hold 2 feet and 5 feet to export 1 defeated to the voltage analog signal changed between 4.5V, the negative power supply of pressure drag type pressure Sensitive Apparatus
Enter 1 foot of end and 6 feet are connected by conducting wire, when the rubber piston of electrode wire storage barrel equipment is moved downward apart from longer along pneumatic tube
Lower air is more in compressed gas pressure pipe, and the pressure of pressure drag type pressure Sensitive Apparatus air pressure input pipe input is bigger, its signal is defeated
2 foot of outlet and the voltage analog signal of 5 feet output are bigger, when rubber piston moves downward lower part in the shorter compressed gas pressure pipe of distance
Air is fewer, and the pressure of pressure drag type pressure Sensitive Apparatus air pressure input pipe input is smaller, its 2 foot of signal output part and the output of 5 feet
Voltage analog signal it is smaller.
The analog-digital conversion ic is that analog signal turns digital signal circuit module, and model is ADC0809, work electricity
Pressure is direct current 5V, and analog signal turns 1 foot of digital signal circuit module, 2 feet are that cathode power supply input terminal, negative power supply are defeated respectively
Enter end, 11 feet to 18 feet that analog signal turns digital signal circuit module are that input end of analog signal, 23 feet to 31 feet are numerals
Signal output part.
The time control circuit module is the 5V Infinite Cyclic controller for timing switch of brand other, and 5V is infinitely followed
There are two power inputs 1,2 feet, 4 foot of negative power supply output terminal, a normally closed output terminal 5 on ring controller for timing switch
Foot, normally opened 3 foot of output terminal, normally closed output terminal is without using by adjusting the tune on 5V Infinite Cyclic controller for timing switch
Button is saved, the interval time of normally opened 3 foot out-put supply of output terminal can be set and the time of out-put supply, 5V are infinitely followed every time
3 foot of normally opened output terminal, 4 foot of negative power supply output terminal of ring controller for timing switch are defeated with the cathode power supply of a relay respectively
Enter end, negative power supply input terminal is connected by conducting wire.
The wireless transmitter module is GPRS module, and GPRS module model is ZLAN8100, and 1 foot, 2 feet of GPRS module divide
It is not cathode power supply input terminal, negative power supply input terminal, GPRS module operating voltage is direct current 24V, the 3rd foot, 4 in GPRS module
Foot is data-in port.
The utility model beneficial effect is：The utility model is before use, subassembly wrapper is swollen by the perforate of rear portion surrounding installing plate, use
Swollen screw rod is installed on the anterior metope of automatic welder, and when such automatic welder works, the electric arc luminous energy that welding machine produces effectively is made
For photo resistance smooth surface, photo resistance is under sufficiently strong arc light intensity in use, and output end voltage is high, electric arc light intensity
When spending weak, output end voltage is low, and photo resistance output analog voltage signal is defeated to time control circuit module second control signal
Enter end；The packing tube of electrode wire is placed on the support plate top of electrode wire storage barrel equipment, and electrode wire cylinder weight acts on electrode wire
The screw of storage barrel equipment, screw drive rubber piston to overcome the elastic acting force of spring to be moved downward along pneumatic tube, work as rubber
Piston moves downward, pressure drag type pressure Sensitive Apparatus air pressure input pipe input more apart from lower air in longer compressed gas pressure pipe
Pressure it is bigger, its 2 foot of signal output part and 5 feet output voltage analog signal it is bigger, when rubber piston moves downward distance
Lower air is fewer in shorter compressed gas pressure pipe, and the pressure of pressure drag type pressure Sensitive Apparatus air pressure input pipe input is smaller, it is believed
Number 2 foot of output terminal and the voltage analog signal of 5 feet output are smaller, pressure drag type pressure Sensitive Apparatus signal output part output simulation electricity
Press the first control signal input terminal of signal entry time control circuit module.Under the action of time control circuit module, when
Between control circuit module can the analog voltage signal of always on photo resistance output and time control in the setting time of one day
Circuit module second control signal input terminal processed, connects pressure drag type pressure Sensitive Apparatus signal output within one day a period of time
Hold the analog voltage signal of output and the first control signal input terminal of time control circuit module；The simulation of photo resistance output
According to the strong and weak of arclight real-time change, the simulation electricity of pressure drag type pressure Sensitive Apparatus signal output part output occur for voltage signal
How much pressure signal changes according to electrode wire storage, and time control circuit module inputs defeated to analog-digital conversion ic signal
Enter the analog voltage signal at end, under being acted on through several converter ic internal circuits, be converted to the digital signal of dynamic change into
Enter GPRS module, GPRS module sends the dynamic change digital signal of input through mobile radio network.This moment, and GPRS
Module establishes the manager of connection, and existing by mobile phone prepackage has the APP that digital signal is just switched to oscillogram and is shown,
Or computer prepackage it is existing have digital signal height is switched into the software that oscillogram shows, can be by the digital signal of dynamic change
Oscillogram is converted to, the higher oscillogram peak value of arclight is higher when automatic welder is working properly, and electrode wire storage more weight is more
Big oscillogram peak value is higher, and arclight is weaker when automatic welder work is abnormal or even working time failure there is not electric arc waveform
Figure peak value is lower, and the smaller oscillogram peak value of the fewer weight of electrode wire storage is lower, under the action of time control circuit module, hand
Machine or computer screen can show automatic welder arc waveform figure within the most of the time of one day, be shown within the setting time of one day
Show electrode wire storage oscillogram, for manager by mobile phone pre-install it is existing have digital signal is just switched to oscillogram and shown
The APP shown, or computer prepackage it is existing have digital signal height is switched into the software that oscillogram shows, monitor automatic welding in real time
Arclight caused by machine work is strong and weak, carries out a storage inspection to electrode wire storage daily, occurs in automatic welder abnormal
When can timely processing, electrode wire storage, which is reduced to a timing and can get ready the goods in time, provides technical support, so as to prevent influence normal
Produce and cause big failure.Based on above-mentioned, so the application prospect that the utility model has had.
Brief description of the drawings
The utility model is described further below in conjunction with drawings and examples.
Fig. 1 is the utility model photo resistance, regulated power supply, analog-digital conversion ic, time control circuit module, nothing
The structure diagram of line transmitting module.
Fig. 2 is the utility model electrode wire storage barrel equipment, the structure diagram of pressure sensor.
Fig. 3 is the utility model circuit diagram.
Embodiment
Shown in Fig. 1, the device for sending welding machine arc state and electrode wire data on stock can be monitored, by electrode wire storage barrel
Equipment 1, photo resistance 2, regulated power supply 3, pressure sensor 4, analog-digital conversion ic 5, time control circuit module 6, nothing
Line transmitting module 7 is formed, and the packing tube 8 of electrode wire is placed in electrode wire storage barrel equipment 1, and pressure sensor 4 is installed on electric welding
The interior lower part of silk storage barrel equipment 1, photo resistance 2, regulated power supply 3, analog-digital conversion ic 5, time control circuit module
6th, wireless transmitter module 7 is installed on circuit boards, and circuit board is installed in subassembly wrapper 9, and the front center of subassembly wrapper 9 has one to open
Hole 9-1, the rear portion surrounding of subassembly wrapper 9 respectively have an installing plate 9-1 with perforate, and subassembly wrapper 9 passes through rear portion surrounding installing plate
The perforate of 9-1, is installed on the anterior metope of automatic welder, 3 power input of regulated power supply is exchanged with 220V with dilating screw
Power supply is connected by conducting wire, 3 first cathode power supply output terminal of regulated power supply and pressure sensor 4 and analog-digital conversion ic 5,
Photo resistance 2, the cathode power supply input terminal of time control circuit module 6 are connected by conducting wire, 3 second cathode power supply of regulated power supply
Output terminal is connected with 7 cathode power supply input terminal of wireless transmitter module by conducting wire, 3 negative power supply output terminal of regulated power supply and pressure
Sensor 4, analog-digital conversion ic 5, time control circuit module 6, the negative power supply input terminal of wireless transmitter module 7 pass through
Wired earth, 4 signal output part of pressure sensor and 6 first control signal input terminal of time control circuit module are connected by conducting wire
Connect, 2 signal output part of photo resistance is connected with 6 second control signal input terminal of time control circuit module by conducting wire, the time
6 signal output part of control circuit module is connected with 5 signal input part of analog-digital conversion ic by conducting wire, and analog-to-digital conversion integrates
5 signal output part of circuit is connected with 7 signal input part of wireless transmitter module by conducting wire, and the smooth surface of photo resistance 2 is positioned at member
In part box front center perforate 9-1, to receive arc light caused by automatic welder work.
Shown in Fig. 2, electrode wire storage barrel equipment is by outer barrel 1-1, upper cover 1-2, pneumatic tube 1-3, rubber piston 1-4, pad
Girth sheets 1-5, screw 1-6, support plate 1-7, spring 1-8, tube cover 1-9, annular brace pipe 1-10, welding wire fairlead 1-11 compositions,
Outer barrel 1-1 left upper portions have a female perforate of tool, and welding wire fairlead 1-11 is that an outside has externally threaded rubber
Sebific duct, lateral middle has a perforate to rubber tube 1-11 from left to right, and the diameter of perforate is smaller than the outside diameter of electrode wire 8-1, rubber
Pipe 1-11 is screwed into by outside in the internal thread of outer barrel 1-1 left upper portion perforates, and the top of ring outer barrel 1-1 has outer spiral shell
Line, the lower inside of ring upper cover 1-2 have internal thread, and there are a boss 1-13, ring pneumatic tube 1-3 in the lower middle part of upper cover 1-2
Upper outside there is external screw thread, there are a perforate, the lower outside welding of pneumatic tube 1-3 lower end perforates in the lower end of pneumatic tube 1-3
There is a connecting tube 1-12, there is a perforate among the top of tube cover 1-9, the lower inside of endless tube lid 1-9 has internal thread, rubber
There is perforate in the middle part of glue piston 1-4 and washer plate 1-5, rubber piston 1-4 outside diameters are consistent with pneumatic tube 1-3 internal diameters, washer plate 1-5
Outside diameter is smaller than pneumatic tube 1-3 internal diameters, and washer plate 1-5 has identical two, and the front upper part of annular brace pipe 1-10 is open knot
Structure, annular brace pipe 1-10 lower welds lower middle part in outer barrel 1-1, the lower weld of pneumatic tube 1-3 is in annular brace pipe
The top of 1-10, when pressure sensor 4 is installed on the interior lower part of electrode wire storage barrel equipment, pressure sensor 4 is from annular brace
The front upper part of pipe 1-10 is put into annular brace pipe 1-10, and 4 lower part glue sticking of pressure sensor in outer barrel 1-1 under
On middle part, the connecting tube 1-12 in outside and the air pressure input pipe of pressure sensor 4 pass through silica gel hose under the perforate of pneumatic tube lower end
10 connections, support plate 1-7 are welded in the middle part of screw 1-6, and screw 1-6 lower parts are passed down through perforate in the middle part of tube cover 1-9, first pad
Girth sheets 1-5, rubber piston 1-4, second washer plate 1-5 are installed on the lower part of screw 1-6 by two nuts, and spring 1-8 is put
In pneumatic tube 1-3, rubber piston 1-4 and washer plate 1-5 are placed on pneumatic tube 1-3 internal upper parts, positioned at spring 1-8 upper ends, tube cover
1-9 lower insides internal thread screws in the external screw thread on the outside of pneumatic tube 1-3 upper ends, and the packing tube 8 of electrode wire is placed on electrode wire storage
The support plate 1-7 tops of bucket equipment, upper cover 1-2 lower insides internal thread screw in outer barrel 1-1 upper external threads, upper cover 1-2 lower parts
After inner side internal thread screws in outer barrel 1-1 upper external threads, the top of screw 1-6 is located under upper cover 1-2 in the boss 1-13 of middle part,
When electrode wire 8-1 is pulled outside from outer barrel 1-1, electrode wire 8-1 can drive the packing tube 8 of electrode wire to be rotated along on the outside of screw 1-6.
Shown in Fig. 3, photo resistance RL one end is in series with an adjustable resistance RP, and photo resistance RL is strong in ambient
When, its resistance value diminishes, and when ambient is weak, its resistance value becomes larger photo resistance RL.Regulated power supply A1 is 220V alternating currents
Source DC power switch power module, it has two power output ends, and 1 foot, 2 foot is ac power input end, and 3 feet are 5V
DC power output end, 4 feet are negative power supply output terminals, and 5 feet are 24V DC power output ends.Pressure sensor is pressure resistance type
Pressure-sensitive component A2, model are XGZP, and pressure drag type pressure Sensitive Apparatus A2 has an air pressure input pipe, when pressure drag type pressure is quick
When the air pressure input pipe of inductor component A2 inputs different pressure signals, its 2 foot of signal output part and 5 feet can export 1 to 4.5V it
Between the voltage analog signal that changes, 1 foot of negative power supply input terminal of pressure drag type pressure Sensitive Apparatus A2 and 6 feet are connected by conducting wire
Connect, when the rubber piston of electrode wire storage barrel equipment is moved downward apart from lower air in longer compressed gas pressure pipe more along pneumatic tube
More, the pressure of pressure drag type pressure Sensitive Apparatus A2 air pressures input pipe input is bigger, the electricity of its 2 foot of signal output part and the output of 5 feet
Press analog signal bigger, when rubber piston moves downward, pressure drag type pressure fewer apart from lower air in shorter compressed gas pressure pipe
The pressure of Sensitive Apparatus A2 air pressures input pipe input is smaller, and the voltage analog signal of its 2 foot of signal output part and the output of 5 feet is got over
It is small.Analog-digital conversion ic is that analog signal turns digital signal circuit modules A 4, and model is ADC0809, and operating voltage is straight
5V is flowed, analog signal turns 1 foot of digital signal circuit modules A 4,2 feet are cathode power supply input terminal, negative power supply input respectively
End, 11 feet to 18 feet that analog signal turns digital signal circuit modules A 4 are that input end of analog signal, 23 feet to 31 feet are numerals
Signal output part.Time control circuit module is the 5V Infinite Cyclic controller for timing switch of brand other, 5V Infinite Cyclics
There are two power inputs 1,2 feet, 4 foot of negative power supply output terminal, a normally closed output terminal 5 on controller for timing switch A3
Foot, normally opened 3 foot of output terminal, normally closed output terminal is without using by adjusting on 5V Infinite Cyclic controller for timing switch A3
Regulating key, can set the interval time of normally opened 3 foot out-put supply of output terminal and the time of each out-put supply（In this reality
Apply in example, be arranged to interior when 24 is small, export five minutes power supplys when 3 foot interval 24 of normally opened output terminal is small after energization, export 5 minutes
After power supply, normally opened contact end no longer out-put supply）, 3 foot of normally opened output terminal of 5V Infinite Cyclic controller for timing switch A3, bear
The cathode power supply input terminal with a relay K, negative power supply input terminal are connected 4 foot of pole power output end by conducting wire respectively.
Wireless transmitter module is GPRS module, and GPRS module A5 models are ZLAN8100, and 1 foot, 2 feet of GPRS module A5 are cathode respectively
Power input, negative power supply input terminal, GPRS module A5 operating voltages are direct current 24V, and the 3rd foot, 4 feet are several in GPRS module
According to input port.
Shown in Fig. 3,1 foot of regulated power supply power input 220V AC power DC power switch power modules A1
2 feet are connected with 220V AC powers by conducting wire, and regulated power supply the first cathode power supply output terminal 220V AC powers turn direct current
3 feet of source switch power module A1 and 3 feet and mould of pressure sensor cathode power supply input terminal pressure drag type pressure Sensitive Apparatus A2
Number converter ic cathode power supply input terminal analog signal is turning 1 foot of digital signal circuit modules A 4, photo resistance RL just
Pole power input, 1 foot of time control circuit module cathode power supply input terminal 5V Infinite Cyclic controller for timing switch A3 lead to
Cross conducting wire to connect, the 5 of regulated power supply the second cathode power supply output terminal 220V AC power DC power switch power modules A1
Foot is connected with 1 foot of wireless transmitter module cathode power supply input terminal GPRS module A5 by conducting wire, and regulated power supply negative power supply is defeated
4 feet and pressure sensor negative power supply input terminal pressure resistance type of outlet 220V AC power DC power switch power modules A1
1 foot of pressure-sensitive component A2, analog-digital conversion ic negative power supply input terminal analog signal turn digital signal circuit module
2 feet of A4,2 feet of time control circuit module negative power input 5V Infinite Cyclic controller for timing switch A3, wireless hair
2 feet for penetrating the negative power supply input terminal GPRS module A5 of module pass through wired earth, pressure sensor signal output terminal pressure resistance type
2 feet of pressure-sensitive component A2, two of 5 feet and time control circuit module first control signal input terminal relay K it is normally opened
Tip side is connected by conducting wire, photo resistance RL signal output parts, 220V AC power DC power switch power modules A1
4 feet connected with two normally-closed contact ends of time control circuit module second control signal input terminal relay K by conducting wire,
The two control power input tip sides and analog-digital conversion ic letter of time control circuit module by signal output terminal relay K
Number input terminal analog signal turns 11 feet of digital signal circuit modules A 4,2 feet are connected by conducting wire, analog-digital conversion ic letter
Number output terminal analog signal turns 23 feet, 2 feet and wireless transmitter module signal input part GPRS moulds of digital signal circuit modules A 4
3 feet, 4 feet of block A5 are connected by conducting wire, and the smooth surface of photo resistance RL is located in subassembly wrapper front center perforate, with received from
Arc light caused by dynamic welding machine work.
Shown in Fig. 3,220V AC powers are inputted to regulated power supply power input 220V AC power DC powers
After 1 foot, 2 foot of switch power module A1, acted in 220V AC power DC power switch power module A1 internal circuits
Under, the 3 feet output 5V DC power supplies of 220V AC power DC power switch power modules A1 enter pressure drag type pressure sensitivity
Device A2 and analog signal turn digital signal circuit modules A 4, photo resistance RL, 5V Infinite Cyclic controller for timing switch A3
Cathode power supply input terminal, then, pressure drag type pressure Sensitive Apparatus A2, analog signal turn digital signal circuit modules A 4, photosensitive electricity
Resistance RL, 5V Infinite Cyclic controller for timing switch A3 is in holding state；220V AC power DC power Switching Power Supply moulds
The 5 feet output 24V DC power supplies of block A1 enter GPRS module A5 cathode power supply input terminals, and GPRS module A5 is in holding state.
Photo resistance RL, pressure drag type pressure Sensitive Apparatus A2,5V Infinite Cyclic controller for timing switch A3, analog signal revolution word letter
In number circuit module A4, GPRS module A5：The utility model before use, subassembly wrapper by the perforate of rear portion surrounding installing plate, with expansion
Screw rod is installed on the anterior indoor wall of automatic welder, and when such automatic welder works, the electric arc luminous energy that welding machine produces is effective
Photo resistance RL smooth surfaces are acted on, for photo resistance RL under sufficiently strong arc light intensity, output end voltage is high in use, electricity
When arc light intensity is weak, output end voltage is low, and photo resistance RL outputs analog voltage signal to time control circuit module second is controlled
Two normally-closed contact ends of signal input part relay K processed；Pressure drag type pressure Sensitive Apparatus A2, when the packing tube of electrode wire is placed on
The support plate top of electrode wire storage barrel equipment, electrode wire cylinder weight act on the screw of electrode wire storage barrel equipment, screw band
Dynamic rubber piston overcomes the elastic acting force of spring to be moved downward along pneumatic tube, when rubber piston moves downward the longer compression of distance
Lower air is more in pneumatic tube, and the pressure of pressure drag type pressure Sensitive Apparatus A2 air pressures input pipe input is bigger, its signal output
Hold the voltage analog signal that 2 feet and 5 feet export bigger, when rubber piston moves downward lower part in the shorter compressed gas pressure pipe of distance
Air is fewer, and the pressure of pressure drag type pressure Sensitive Apparatus A2 air pressures input pipe input is smaller, its 2 foot of signal output part and 5 feet are defeated
The voltage analog signal gone out is smaller, the analog voltage signal entry time of pressure drag type pressure Sensitive Apparatus A2 signal output parts output
Two normally opened contact ends of control circuit module first control signal input terminal relay K；5V Infinite Cyclics time switch controls
Device A3 can set normally opened output terminal 3 before use, by adjusting the regulating key on 5V Infinite Cyclic controller for timing switch A3
The interval time of foot out-put supply and the every time time of out-put supply, in the present embodiment, are arranged to normally opened output after being powered
5 minutes power supplys are exported when holding 3 foot intervals 24 small, after exporting 5 minutes power supplys, normally opened contact end no longer out-put supply, relay K exists
In 5 minutes in two control power input tip side of electric attracting state and two normally opened contact ends are respectively communicated with；
Two due to relay K control power input tip side and analog-digital conversion ic signal input part analog signal revolution word
11 feet, 2 feet of signal circuit modules A 4 are connected by conducting wire, pressure sensor signal output terminal pressure drag type pressure Sensitive Apparatus A2
2 feet, two normally opened contact ends of 5 feet and time control circuit module first control signal input terminal relay K pass through conducting wire
Connection, analog signal turn 23 feet of digital signal circuit modules A 4,3 feet of 2 feet and GPRS module A5,4 feet and are connected by conducting wire
Connect, so, under the action of time control circuit module, 5V Infinite Cyclic controller for timing switch A3 can be 5 minutes of one day
Two control power inputs of analog voltage signal and relay K that pressure drag type pressure Sensitive Apparatus A2 outputs are connected in the time are touched
Point end；When relay K is obtained outside electric 5 minutes in the non-pull state of dead electricity, two control power input tip side and
Two normally-closed contact ends are respectively communicated with；Due to photo resistance RL signal output parts, 220V AC powers DC power switch electricity
4 feet of source module A1 and two normally-closed contact ends of time control circuit module second control signal input terminal relay K pass through
Conducting wire connects, the two control power input tip sides and analog-digital conversion ic signal input part analog signal of relay K
Turn 11 feet of digital signal circuit modules A 4,2 feet are connected by conducting wire, analog signal turns the 23 of digital signal circuit modules A 4
Foot, 2 feet are connected with 3 feet, 4 feet of GPRS module A5 by conducting wire, so, under the action of time control circuit module, 5V without
Limit circular timing switch controller A3 can within the most of the time of one day always on photo resistance RL outputs analog voltage
Two control power input tip sides of signal and relay K；The analog voltage signal of photo resistance RL outputs is according to arclight
It is strong and weak real-time change occurs, the analog voltage signal of pressure drag type pressure Sensitive Apparatus A2 signal output parts output is according to electrode wire
Storage changes, and 5V Infinite Cyclic controller for timing switch A3, which is inputted to analog signal, turns digital signal circuit modules A 4
Analog voltage signal, turns under the effect of 4 internal circuit of digital signal circuit modules A through analog signal, is converted to the number of dynamic change
Word signal enters GPRS module A5, and GPRS module A5 sends out the dynamic change digital signal of input through mobile radio network
Go.This moment, and GPRS module A5 establish connection manager, by mobile phone pre-install it is existing have by digital signal height switch to
The APP that oscillogram is shown, or computer prepackage it is existing have digital signal height is switched into the software that oscillogram show, will can move
The digital signal of state change is converted to oscillogram, and the higher oscillogram peak value of arclight is higher when automatic welder is working properly, electric welding
The silk storage more bigger oscillogram peak value of weight is higher, and arclight is weaker when automatic welder work is abnormal or even the working time is former
Barrier does not have electric arc photooscillogram peak value lower, and the smaller oscillogram peak value of the fewer weight of electrode wire storage is lower, in 5V Infinite Cyclics
Under the action of controller for timing switch A3, computer or mobile phone screen can show automatic welder electric arc within the most of the time of one day
Oscillogram, shows electrode wire storage oscillogram within the setting time of one day, and administrative staff can not be beside welding machine, you can in real time
It is whether normal by computer or mobile phone screen monitoring scene welding machine arc power, and electrode wire storage of monitoring daily
Situation, the oscillogram change that administrative staff monitor in real time through mobile phone or computer screen, once find arc waveform in welding machine work
Scheme and usually have difference, just represent working site automatic welder and exception occur, then reach scene in time or notify nearby
Other staff are handled, it is therefore prevented that the extension of accident；It can also be replenished in time when finding that electrode wire storage is few, prevent electricity
Welding wire reduces the influence to job schedule.The utility model for manager by mobile phone pre-install it is existing have by digital signal height turn
The APP shown for oscillogram, or computer prepackage it is existing have digital signal height is switched into the software that oscillogram shows, in real time
It is strong and weak to monitor arclight caused by automatic welder work, a storage inspection is carried out to electrode wire storage daily, in automatic welding
Machine when occurring abnormal can timely processing, electrode wire storage, which is reduced to a timing and can get ready the goods in time, provides technical support, so as to prevent
Influence normally to produce and cause big failure.Based on above-mentioned, so the application prospect that the utility model has had.
Shown in Fig. 3, photo resistance RL models are MD50；Adjustable resistance RP specifications are 2M.Regulated power supply A1 brands are MEAN
WELL, model are T-150D, its power input terminal voltage is alternating current 220V, have two groups of power output ends, export direct current respectively
24V and 5V power supplys.The relay K of analog-digital conversion ic is glad clever brand HHC68B-2Z (HH52PL) DC6V relays,
It has two power inputs, two control power input tip sides, two normally-closed contact ends, two normally opened contact ends.
The present embodiment is the utility model preferred embodiments, is not intended to limit the utility model, all in the present embodiment principle
In the range of do any modification, equivalent substitution, improvement and etc., should be included within the scope of protection of this utility model.
Claims (8)
1. the device for sending welding machine arc state and electrode wire data on stock can be monitored, it is characterised in that set by electrode wire storage barrel
Standby, photo resistance, regulated power supply, pressure sensor, analog-digital conversion ic, time control circuit module, wireless transmission mould
Block is formed, and the packing tube of electrode wire is placed in electrode wire storage barrel equipment, and pressure sensor is installed on electrode wire storage barrel equipment
Interior lower part, photo resistance, regulated power supply, analog-digital conversion ic, time control circuit module, wireless transmitter module installation
On circuit boards, circuit board is installed in subassembly wrapper, and the front center of subassembly wrapper has a perforate, regulated power supply power input
Connected with 220V AC powers by conducting wire, regulated power supply the first cathode power supply output terminal and pressure sensor and analog-to-digital conversion collection
Cathode power supply input terminal into circuit, photo resistance, time control circuit module is connected by conducting wire, the second cathode of regulated power supply
Power output end is connected with wireless transmitter module cathode power supply input terminal by conducting wire, regulated power supply negative power supply output terminal and pressure
Force snesor, analog-digital conversion ic, time control circuit module, the negative power supply input terminal of wireless transmitter module are by leading
Line is grounded, and pressure sensor signal output terminal is connected with time control circuit module first control signal input terminal by conducting wire,
Photo resistance signal output part is connected with time control circuit module second control signal input terminal by conducting wire, time control electricity
Road module by signal output terminal is connected with analog-digital conversion ic signal input part by conducting wire, analog-digital conversion ic signal
Output terminal is connected with wireless transmitter module signal input part by conducting wire, and the smooth surface of photo resistance is located at subassembly wrapper front center
In perforate, to receive arc light caused by automatic welder work.
2. according to claim 1 monitor the device for sending welding machine arc state and electrode wire data on stock, its feature
Be electrode wire storage barrel equipment by outer barrel, upper cover, pneumatic tube, rubber piston, washer plate, screw, support plate, spring, tube cover,
Annular brace pipe, welding wire fairlead composition, outer barrel left upper portion have a female perforate of tool, and welding wire fairlead is one
Outside has externally threaded rubber tube, and lateral middle has a perforate to rubber tube from left to right, and the diameter of perforate is than electrode wire
Outside diameter is small, and rubber tube is screwed into by outside in the internal thread of outer barrel left upper portion perforate, and the top of ring outer barrel is with outer
Screw thread, the lower inside of ring upper cover have internal thread, and there are a boss, the upper outside tool of ring pneumatic tube in the lower middle part of upper cover
There is external screw thread, there is a perforate in the lower end of pneumatic tube, and the lower outside of pneumatic tube lower end perforate is welded with a connecting tube, tube cover
There is a perforate among top, the lower inside of endless tube lid has internal thread, has perforate, rubber in the middle part of rubber piston and washer plate
Glue piston external diameter is consistent with pneumatic tube internal diameter, and washer plate outside diameter is smaller than air pressure bore, and washer plate has identical two, annular branch
The front upper part of stay tube is Open architecture, and annular brace pipe lower weld descends middle part, the lower weld of pneumatic tube in outer barrel
On the top of annular brace pipe, when pressure sensor is installed on the interior lower part of electrode wire storage barrel equipment, pressure sensor is from ring
The front upper part of shape support tube is put into annular brace pipe, and pressure sensor lower part glue sticking is descended middle part in outer barrel
On, the connecting tube in outside is connected with the air pressure input pipe of pressure sensor by silica gel hose under the perforate of pneumatic tube lower end, is supported
Plate is welded in the middle part of screw, and screw lower part is passed down through perforate in the middle part of tube cover, first washer plate, rubber piston, second pad
Girth sheets is installed on the lower part of screw by two nuts, and spring is placed in pneumatic tube, and rubber piston and washer plate are placed on pneumatic tube
Internal upper part, the external screw thread on the outside of spring upper end, tube cover lower inside internal thread screw-in pneumatic tube upper end, the packaging of electrode wire
Cylinder is placed on the support plate top of electrode wire storage barrel equipment, and upper cover lower inside internal thread screws in outer barrel upper external thread, upper cover
After lower inside internal thread screws in outer barrel upper external thread, the top of screw is located under upper cover in the boss of middle part, outside outer barrel
When portion pulls electrode wire, electrode wire can drive the packing tube of electrode wire to be rotated along on the outside of screw.
3. according to claim 1 monitor the device for sending welding machine arc state and electrode wire data on stock, its feature
It is that photo resistance one end is in series with an adjustable resistance, when ambient is strong, its resistance value diminishes for photo resistance, photosensitive electricity
When ambient is weak, its resistance value becomes larger for resistance.
4. according to claim 1 monitor the device for sending welding machine arc state and electrode wire data on stock, its feature
It is 220V AC power DC power switch power modules to be regulated power supply, it has two power output ends, 1 foot, 2 foot
It is ac power input end, 3 feet are 5V DC power output ends, and 4 feet are negative power supply output terminals, and 5 feet are that 24V DC power supplies are defeated
Outlet.
5. according to claim 2 monitor the device for sending welding machine arc state and electrode wire data on stock, its feature
It is that pressure sensor is pressure drag type pressure Sensitive Apparatus, model is XGZP, and pressure drag type pressure Sensitive Apparatus has the air pressure defeated
Enter pipe, when the air pressure input pipe of pressure drag type pressure Sensitive Apparatus inputs different pressure signals, its 2 foot of signal output part and 5
Foot can export 1 to the voltage analog signal changed between 4.5V, 1 foot of negative power supply input terminal of pressure drag type pressure Sensitive Apparatus and
6 feet are connected by conducting wire, when the rubber piston of electrode wire storage barrel equipment moves downward the longer compression gas-pressure of distance along pneumatic tube
Lower air is more in pipe, pressure drag type pressure Sensitive Apparatus air pressure input pipe input pressure it is bigger, its 2 foot of signal output part and
5 feet output voltage analog signal it is bigger, when rubber piston move downward distance shorter compressed gas pressure pipe in lower air it is fewer,
The pressure of pressure drag type pressure Sensitive Apparatus air pressure input pipe input is smaller, the voltage analog of its 2 foot of signal output part and the output of 5 feet
Signal is smaller.
6. according to claim 1 monitor the device for sending welding machine arc state and electrode wire data on stock, its feature
It is that analog signal turns digital signal circuit module to be analog-digital conversion ic, and model is ADC0809, and operating voltage is direct current
5V, analog signal turns 1 foot of digital signal circuit module, 2 feet are cathode power supply input terminal, negative power supply input terminal respectively, mould
It is that input end of analog signal, 23 feet to 31 feet are digital signal output to intend signal and turn 11 feet to 18 feet of digital signal circuit module
End.
7. according to claim 1 monitor the device for sending welding machine arc state and electrode wire data on stock, its feature
It is the 5V Infinite Cyclic controller for timing switch of brand other to be time control circuit module, and the timing of 5V Infinite Cyclics is opened
Closing on controller has two power inputs 1,2 feet, 4 foot of negative power supply output terminal, normally closed 5 foot of output terminal, one
Normally opened 3 foot of output terminal, normally closed output terminal without using, by adjusting the regulating key on 5V Infinite Cyclic controller for timing switch,
The interval time of normally opened 3 foot out-put supply of output terminal and the time of each out-put supply, the timing of 5V Infinite Cyclics can be set
3 foot of normally opened output terminal of switch controller, 4 foot of negative power supply output terminal respectively the cathode power supply input terminal with a relay,
Negative power supply input terminal is connected by conducting wire.
8. according to claim 1 monitor the device for sending welding machine arc state and electrode wire data on stock, its feature
It is GPRS module to be wireless transmitter module, and GPRS module model is ZLAN8100, and 1 foot, 2 feet of GPRS module are cathode respectively
Power input, negative power supply input terminal, GPRS module operating voltage are direct current 24V, and the 3rd foot, 4 feet are data in GPRS module
Input port.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721346260.XU CN207289122U (en) | 2017-10-19 | 2017-10-19 | The device for sending welding machine arc state and electrode wire data on stock can be monitored |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721346260.XU CN207289122U (en) | 2017-10-19 | 2017-10-19 | The device for sending welding machine arc state and electrode wire data on stock can be monitored |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113690095A (en) * | 2021-09-27 | 2021-11-23 | 江凌晨 | Outdoor high-voltage vacuum circuit breaker |
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2017
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113690095A (en) * | 2021-09-27 | 2021-11-23 | 江凌晨 | Outdoor high-voltage vacuum circuit breaker |
| CN113690095B (en) * | 2021-09-27 | 2024-04-12 | 河南威斯达电气有限公司 | Outdoor high-voltage vacuum circuit breaker |
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