CN207289122U - The device for sending welding machine arc state and electrode wire data on stock can be monitored - Google Patents

The device for sending welding machine arc state and electrode wire data on stock can be monitored Download PDF

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Publication number
CN207289122U
CN207289122U CN201721346260.XU CN201721346260U CN207289122U CN 207289122 U CN207289122 U CN 207289122U CN 201721346260 U CN201721346260 U CN 201721346260U CN 207289122 U CN207289122 U CN 207289122U
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China
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electrode wire
power supply
feet
foot
pressure
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CN201721346260.XU
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Chinese (zh)
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奥尔茨舒·格尔德
陈贇
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Volts Intelligent Equipment (shanghai) Co Ltd
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Volts Intelligent Equipment (shanghai) Co Ltd
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Abstract

The device for sending welding machine arc state and electrode wire data on stock can be monitored, by electrode wire storage barrel equipment, photo resistance, regulated power supply, pressure sensor, analog-digital conversion ic, time control circuit module, wireless transmitter module is formed, the packing tube of electrode wire is placed in electrode wire storage barrel equipment, pressure sensor is installed on the interior lower part of electrode wire storage barrel equipment, photo resistance, regulated power supply, analog-digital conversion ic, time control circuit module, wireless transmitter module installation is simultaneously connected with pressure sensor by conducting wire on circuit boards, circuit board is installed in subassembly wrapper.The utility model for manager by mobile phone pre-install it is existing have digital signal is just switched into the APP that oscillogram shows, or computer prepackage it is existing have digital signal height is switched into the software that oscillogram shows, arclight caused by the work of monitoring automatic welder is strong and weak in real time, inspection is carried out to electrode wire storage daily and provides technical support, it is therefore prevented that influences production and causes major break down.

Description

The device for sending welding machine arc state and electrode wire data on stock can be monitored
Technical field
Welding equipment auxiliary facility field is the utility model is related to, can particularly monitor and send welding machine arc state and electric welding The device of silk data on stock.
Background technology
Automatic welder need not be operated manually in industrial circle extensive use, work, automatically according to control program Work;Due to being unmanned state in work, if there is various Welding Problems in work(Such as power failure, welding machine damage, weldering Machine work is abnormal), when related management personnel do not pinpoint the problems the welding that soldered component can be caused not reached in time The problem of effect, can also bring welding machine glitch problem not obtain timely processing, and welder fault is magnified.What welding machine used Welding wire preserve need to carry out it is moisture-proof because welding wire, which makes moist, influences whether the welding quality of follow-up welding assembly, weld it is such as high If employing the welding wire for making moist and getting rusty during splenium part, the problems such as welded component bearing capacity can be caused inadequate;It is such as existing Some laser welding wires are alloy materials, its material is not stainless steel wire, and preservation is bad will to be possible to get rusty, although some laser Welding wire is coated with one layer of very thin rust-inhibiting materials on surface, but the antirust coat plated can not possibly be too thick, otherwise can also influence welding quality, Because this antirust coat, equivalent to the impurity of generation, particularly welds the welding wire of mirror surface mould, is more not suitable in welding process Antirust coat is plated on welding wire;Therefore, the moisture-proof electrode wire for having strict demand is generally stored in closed storage barrel, usually in order to Reduce the probability that makes moist of electrode wire, not open the upper cover of storage barrel as far as possible, but electrode wire using when belong to consumption of raw material, Therefore, for user in order not to influence job schedule, the lid that storage barrel can be opened at interval of a period of time observes depositing for electrode wire Amount, so as to take corresponding measure according to storage, prevents that electrode wire impacts job schedule using complete in work;It is but actual In use, user, which opens lid, checks that storage can bring electrode wire to make moist probability again.Based on above-mentioned, there is provided a kind of automatic welder When being operated in unmanned state, if administrative staff not by automatic welder, administrative staff can in real time butt welding machine work produce electricity Arc light is monitored, it can also just can know that the electrode wire in storage barrel in the case of it need not open the lid of storage barrel Storage, effectively prevents the equipment that electrode wire makes moist from seeming particularly necessary.
The content of the invention
During in order to overcome existing automatic welder to be operated in unmanned state, if administrative staff are not by automatic welder, it is impossible to The arclight that real-time butt welding machine work produces is monitored, and when welding machine failure, administrative staff cannot know at the first time, meeting Cause failure propagation or welding assembly welding quality is had an impact, and user cannot be before the lid of storage barrel not be opened Put the drawbacks of checking electrode wire storage, when the utility model provides one kind and can be operated in unmanned state to automatic welder, phase Close the arclight that the work of facility butt welding machine produces to be monitored in real time, and electric arc optical signal data can be passed through mobile radio network Output is gone, moreover it is possible to is transferred out welding wire data on stock situation through mobile radio network in daily certain period of time, for management Side subsequently through mobile phone prepackage it is existing have digital signal height is switched into the APP that oscillogram show, or showing of pre-installing of computer Have to have and digital signal is just switched to the software that oscillogram is shown, monitor electric arc light intensity caused by automatic welder work in real time It is weak, a storage inspection is carried out to electrode wire storage daily, energy timely processing, electrode wire storage when automatic welder occurs abnormal Be reduced to a timing can get ready the goods in time provide technical support, so as to prevent from influencing normally producing and causing monitoring for big failure Send the device of welding machine arc state and electrode wire data on stock.
Technical solution is used by the utility model solves its technical problem:
The device for sending welding machine arc state and electrode wire data on stock can be monitored, it is characterised in that by electrode wire storage barrel Equipment, photo resistance, regulated power supply, pressure sensor, analog-digital conversion ic, time control circuit module, wireless transmission Module composition, the packing tube of electrode wire are placed in electrode wire storage barrel equipment, and pressure sensor is set installed in electrode wire storage barrel Standby interior lower part, photo resistance, regulated power supply, analog-digital conversion ic, time control circuit module, wireless transmitter module peace On circuit boards, circuit board is installed in subassembly wrapper dress, and the front center of subassembly wrapper has a perforate, the rear portion surrounding of subassembly wrapper Respectively there is an installing plate with perforate, subassembly wrapper is installed on automatic by the perforate of rear portion surrounding installing plate with dilating screw On the anterior metope of welding machine, regulated power supply power input is connected with 220V AC powers by conducting wire, and regulated power supply first is just Pole power output end and pressure sensor and analog-digital conversion ic, photo resistance, the cathode electricity of time control circuit module Source input terminal is connected by conducting wire, and regulated power supply the second cathode power supply output terminal and wireless transmitter module cathode power supply input terminal lead to Cross conducting wire connection, regulated power supply negative power supply output terminal and pressure sensor, analog-digital conversion ic, time control circuit mould Block, the negative power supply input terminal of wireless transmitter module pass through wired earth, pressure sensor signal output terminal and time control electricity Road module first control signal input terminal is connected by conducting wire, photo resistance signal output part and time control circuit module second Control signal input is connected by conducting wire, and time control circuit module by signal output terminal and analog-digital conversion ic signal are defeated Enter end to connect by conducting wire, analog-digital conversion ic signal output part and wireless transmitter module signal input part are connected by conducting wire Connect, the smooth surface of photo resistance is located in subassembly wrapper front center perforate, to receive arc light caused by automatic welder work.
The electrode wire storage barrel equipment is by outer barrel, upper cover, pneumatic tube, rubber piston, washer plate, screw, support plate, bullet Spring, tube cover, annular brace pipe, welding wire fairlead composition, outer barrel left upper portion have a female perforate of tool, and welding wire is drawn Pipe is that an outside has externally threaded rubber tube, and lateral middle has a perforate, the diameter ratio of perforate to rubber tube from left to right The outside diameter of electrode wire is small, and rubber tube is screwed into by outside in the internal thread of outer barrel left upper portion perforate, ring outer barrel it is upper Portion has an external screw thread, and the lower inside of ring upper cover has an internal thread, and there is a boss at the lower middle part of upper cover, ring pneumatic tube it is upper There is external screw thread on the outside of portion, there is a perforate in the lower end of pneumatic tube, and the lower outside of pneumatic tube lower end perforate is welded with a connection Manage, there is a perforate among the top of tube cover, the lower inside of endless tube lid has internal thread, has in the middle part of rubber piston and washer plate There is perforate, rubber piston outside diameter is consistent with pneumatic tube internal diameter, and washer plate outside diameter is smaller than air pressure bore, and washer plate there are identical two Only, the front upper part of annular brace pipe is Open architecture, and annular brace pipe lower weld descends middle part in outer barrel, pneumatic tube Lower weld is on the top of annular brace pipe, when pressure sensor is installed on the interior lower part of electrode wire storage barrel equipment, pressure biography The front upper part of sensor from annular brace pipe is put into annular brace pipe, and pressure sensor lower part glue sticking in outer barrel On lower middle part, the connecting tube in outside and the air pressure input pipe of pressure sensor are connected by silica gel hose under the perforate of pneumatic tube lower end Connect, support plate is welded in the middle part of screw, and screw lower part is passed down through perforate in the middle part of tube cover, first washer plate, rubber piston, the Two washer plates are installed on the lower part of screw by two nuts, and spring is placed in pneumatic tube, and rubber piston and washer plate are placed on Pneumatic tube internal upper part, the external screw thread on the outside of spring upper end, tube cover lower inside internal thread screw-in pneumatic tube upper end, electrode wire Packing tube be placed on the support plate top of electrode wire storage barrel equipment, upper cover lower inside internal thread screws in spiral shell outside outer barrel top Line, after upper cover lower inside internal thread screws in outer barrel upper external thread, the top of screw is located under upper cover in the boss of middle part, from When electrode wire is pulled outside outer barrel, electrode wire can drive the packing tube of electrode wire to be rotated along on the outside of screw.
Described photo resistance one end is in series with an adjustable resistance, and when ambient is strong, its resistance value becomes for photo resistance Small, when ambient is weak, its resistance value becomes larger for photo resistance.
The regulated power supply is 220V AC power DC power switch power modules, and there are two power supplys to export for it End, 1 foot, 2 foot is ac power input end, and 3 feet are 5V DC power output ends, and 4 feet are negative power supply output terminals, and 5 feet are 24V DC power output end.
The pressure sensor is pressure drag type pressure Sensitive Apparatus, and model is XGZP, and pressure drag type pressure Sensitive Apparatus has one A air pressure input pipe, when the air pressure input pipe of pressure drag type pressure Sensitive Apparatus inputs different pressure signals, its signal output Hold 2 feet and 5 feet to export 1 defeated to the voltage analog signal changed between 4.5V, the negative power supply of pressure drag type pressure Sensitive Apparatus Enter 1 foot of end and 6 feet are connected by conducting wire, when the rubber piston of electrode wire storage barrel equipment is moved downward apart from longer along pneumatic tube Lower air is more in compressed gas pressure pipe, and the pressure of pressure drag type pressure Sensitive Apparatus air pressure input pipe input is bigger, its signal is defeated 2 foot of outlet and the voltage analog signal of 5 feet output are bigger, when rubber piston moves downward lower part in the shorter compressed gas pressure pipe of distance Air is fewer, and the pressure of pressure drag type pressure Sensitive Apparatus air pressure input pipe input is smaller, its 2 foot of signal output part and the output of 5 feet Voltage analog signal it is smaller.
The analog-digital conversion ic is that analog signal turns digital signal circuit module, and model is ADC0809, work electricity Pressure is direct current 5V, and analog signal turns 1 foot of digital signal circuit module, 2 feet are that cathode power supply input terminal, negative power supply are defeated respectively Enter end, 11 feet to 18 feet that analog signal turns digital signal circuit module are that input end of analog signal, 23 feet to 31 feet are numerals Signal output part.
The time control circuit module is the 5V Infinite Cyclic controller for timing switch of brand other, and 5V is infinitely followed There are two power inputs 1,2 feet, 4 foot of negative power supply output terminal, a normally closed output terminal 5 on ring controller for timing switch Foot, normally opened 3 foot of output terminal, normally closed output terminal is without using by adjusting the tune on 5V Infinite Cyclic controller for timing switch Button is saved, the interval time of normally opened 3 foot out-put supply of output terminal can be set and the time of out-put supply, 5V are infinitely followed every time 3 foot of normally opened output terminal, 4 foot of negative power supply output terminal of ring controller for timing switch are defeated with the cathode power supply of a relay respectively Enter end, negative power supply input terminal is connected by conducting wire.
The wireless transmitter module is GPRS module, and GPRS module model is ZLAN8100, and 1 foot, 2 feet of GPRS module divide It is not cathode power supply input terminal, negative power supply input terminal, GPRS module operating voltage is direct current 24V, the 3rd foot, 4 in GPRS module Foot is data-in port.
The utility model beneficial effect is:The utility model is before use, subassembly wrapper is swollen by the perforate of rear portion surrounding installing plate, use Swollen screw rod is installed on the anterior metope of automatic welder, and when such automatic welder works, the electric arc luminous energy that welding machine produces effectively is made For photo resistance smooth surface, photo resistance is under sufficiently strong arc light intensity in use, and output end voltage is high, electric arc light intensity When spending weak, output end voltage is low, and photo resistance output analog voltage signal is defeated to time control circuit module second control signal Enter end;The packing tube of electrode wire is placed on the support plate top of electrode wire storage barrel equipment, and electrode wire cylinder weight acts on electrode wire The screw of storage barrel equipment, screw drive rubber piston to overcome the elastic acting force of spring to be moved downward along pneumatic tube, work as rubber Piston moves downward, pressure drag type pressure Sensitive Apparatus air pressure input pipe input more apart from lower air in longer compressed gas pressure pipe Pressure it is bigger, its 2 foot of signal output part and 5 feet output voltage analog signal it is bigger, when rubber piston moves downward distance Lower air is fewer in shorter compressed gas pressure pipe, and the pressure of pressure drag type pressure Sensitive Apparatus air pressure input pipe input is smaller, it is believed Number 2 foot of output terminal and the voltage analog signal of 5 feet output are smaller, pressure drag type pressure Sensitive Apparatus signal output part output simulation electricity Press the first control signal input terminal of signal entry time control circuit module.Under the action of time control circuit module, when Between control circuit module can the analog voltage signal of always on photo resistance output and time control in the setting time of one day Circuit module second control signal input terminal processed, connects pressure drag type pressure Sensitive Apparatus signal output within one day a period of time Hold the analog voltage signal of output and the first control signal input terminal of time control circuit module;The simulation of photo resistance output According to the strong and weak of arclight real-time change, the simulation electricity of pressure drag type pressure Sensitive Apparatus signal output part output occur for voltage signal How much pressure signal changes according to electrode wire storage, and time control circuit module inputs defeated to analog-digital conversion ic signal Enter the analog voltage signal at end, under being acted on through several converter ic internal circuits, be converted to the digital signal of dynamic change into Enter GPRS module, GPRS module sends the dynamic change digital signal of input through mobile radio network.This moment, and GPRS Module establishes the manager of connection, and existing by mobile phone prepackage has the APP that digital signal is just switched to oscillogram and is shown, Or computer prepackage it is existing have digital signal height is switched into the software that oscillogram shows, can be by the digital signal of dynamic change Oscillogram is converted to, the higher oscillogram peak value of arclight is higher when automatic welder is working properly, and electrode wire storage more weight is more Big oscillogram peak value is higher, and arclight is weaker when automatic welder work is abnormal or even working time failure there is not electric arc waveform Figure peak value is lower, and the smaller oscillogram peak value of the fewer weight of electrode wire storage is lower, under the action of time control circuit module, hand Machine or computer screen can show automatic welder arc waveform figure within the most of the time of one day, be shown within the setting time of one day Show electrode wire storage oscillogram, for manager by mobile phone pre-install it is existing have digital signal is just switched to oscillogram and shown The APP shown, or computer prepackage it is existing have digital signal height is switched into the software that oscillogram shows, monitor automatic welding in real time Arclight caused by machine work is strong and weak, carries out a storage inspection to electrode wire storage daily, occurs in automatic welder abnormal When can timely processing, electrode wire storage, which is reduced to a timing and can get ready the goods in time, provides technical support, so as to prevent influence normal Produce and cause big failure.Based on above-mentioned, so the application prospect that the utility model has had.
Brief description of the drawings
The utility model is described further below in conjunction with drawings and examples.
Fig. 1 is the utility model photo resistance, regulated power supply, analog-digital conversion ic, time control circuit module, nothing The structure diagram of line transmitting module.
Fig. 2 is the utility model electrode wire storage barrel equipment, the structure diagram of pressure sensor.
Fig. 3 is the utility model circuit diagram.
Embodiment
Shown in Fig. 1, the device for sending welding machine arc state and electrode wire data on stock can be monitored, by electrode wire storage barrel Equipment 1, photo resistance 2, regulated power supply 3, pressure sensor 4, analog-digital conversion ic 5, time control circuit module 6, nothing Line transmitting module 7 is formed, and the packing tube 8 of electrode wire is placed in electrode wire storage barrel equipment 1, and pressure sensor 4 is installed on electric welding The interior lower part of silk storage barrel equipment 1, photo resistance 2, regulated power supply 3, analog-digital conversion ic 5, time control circuit module 6th, wireless transmitter module 7 is installed on circuit boards, and circuit board is installed in subassembly wrapper 9, and the front center of subassembly wrapper 9 has one to open Hole 9-1, the rear portion surrounding of subassembly wrapper 9 respectively have an installing plate 9-1 with perforate, and subassembly wrapper 9 passes through rear portion surrounding installing plate The perforate of 9-1, is installed on the anterior metope of automatic welder, 3 power input of regulated power supply is exchanged with 220V with dilating screw Power supply is connected by conducting wire, 3 first cathode power supply output terminal of regulated power supply and pressure sensor 4 and analog-digital conversion ic 5, Photo resistance 2, the cathode power supply input terminal of time control circuit module 6 are connected by conducting wire, 3 second cathode power supply of regulated power supply Output terminal is connected with 7 cathode power supply input terminal of wireless transmitter module by conducting wire, 3 negative power supply output terminal of regulated power supply and pressure Sensor 4, analog-digital conversion ic 5, time control circuit module 6, the negative power supply input terminal of wireless transmitter module 7 pass through Wired earth, 4 signal output part of pressure sensor and 6 first control signal input terminal of time control circuit module are connected by conducting wire Connect, 2 signal output part of photo resistance is connected with 6 second control signal input terminal of time control circuit module by conducting wire, the time 6 signal output part of control circuit module is connected with 5 signal input part of analog-digital conversion ic by conducting wire, and analog-to-digital conversion integrates 5 signal output part of circuit is connected with 7 signal input part of wireless transmitter module by conducting wire, and the smooth surface of photo resistance 2 is positioned at member In part box front center perforate 9-1, to receive arc light caused by automatic welder work.
Shown in Fig. 2, electrode wire storage barrel equipment is by outer barrel 1-1, upper cover 1-2, pneumatic tube 1-3, rubber piston 1-4, pad Girth sheets 1-5, screw 1-6, support plate 1-7, spring 1-8, tube cover 1-9, annular brace pipe 1-10, welding wire fairlead 1-11 compositions, Outer barrel 1-1 left upper portions have a female perforate of tool, and welding wire fairlead 1-11 is that an outside has externally threaded rubber Sebific duct, lateral middle has a perforate to rubber tube 1-11 from left to right, and the diameter of perforate is smaller than the outside diameter of electrode wire 8-1, rubber Pipe 1-11 is screwed into by outside in the internal thread of outer barrel 1-1 left upper portion perforates, and the top of ring outer barrel 1-1 has outer spiral shell Line, the lower inside of ring upper cover 1-2 have internal thread, and there are a boss 1-13, ring pneumatic tube 1-3 in the lower middle part of upper cover 1-2 Upper outside there is external screw thread, there are a perforate, the lower outside welding of pneumatic tube 1-3 lower end perforates in the lower end of pneumatic tube 1-3 There is a connecting tube 1-12, there is a perforate among the top of tube cover 1-9, the lower inside of endless tube lid 1-9 has internal thread, rubber There is perforate in the middle part of glue piston 1-4 and washer plate 1-5, rubber piston 1-4 outside diameters are consistent with pneumatic tube 1-3 internal diameters, washer plate 1-5 Outside diameter is smaller than pneumatic tube 1-3 internal diameters, and washer plate 1-5 has identical two, and the front upper part of annular brace pipe 1-10 is open knot Structure, annular brace pipe 1-10 lower welds lower middle part in outer barrel 1-1, the lower weld of pneumatic tube 1-3 is in annular brace pipe The top of 1-10, when pressure sensor 4 is installed on the interior lower part of electrode wire storage barrel equipment, pressure sensor 4 is from annular brace The front upper part of pipe 1-10 is put into annular brace pipe 1-10, and 4 lower part glue sticking of pressure sensor in outer barrel 1-1 under On middle part, the connecting tube 1-12 in outside and the air pressure input pipe of pressure sensor 4 pass through silica gel hose under the perforate of pneumatic tube lower end 10 connections, support plate 1-7 are welded in the middle part of screw 1-6, and screw 1-6 lower parts are passed down through perforate in the middle part of tube cover 1-9, first pad Girth sheets 1-5, rubber piston 1-4, second washer plate 1-5 are installed on the lower part of screw 1-6 by two nuts, and spring 1-8 is put In pneumatic tube 1-3, rubber piston 1-4 and washer plate 1-5 are placed on pneumatic tube 1-3 internal upper parts, positioned at spring 1-8 upper ends, tube cover 1-9 lower insides internal thread screws in the external screw thread on the outside of pneumatic tube 1-3 upper ends, and the packing tube 8 of electrode wire is placed on electrode wire storage The support plate 1-7 tops of bucket equipment, upper cover 1-2 lower insides internal thread screw in outer barrel 1-1 upper external threads, upper cover 1-2 lower parts After inner side internal thread screws in outer barrel 1-1 upper external threads, the top of screw 1-6 is located under upper cover 1-2 in the boss 1-13 of middle part, When electrode wire 8-1 is pulled outside from outer barrel 1-1, electrode wire 8-1 can drive the packing tube 8 of electrode wire to be rotated along on the outside of screw 1-6.
Shown in Fig. 3, photo resistance RL one end is in series with an adjustable resistance RP, and photo resistance RL is strong in ambient When, its resistance value diminishes, and when ambient is weak, its resistance value becomes larger photo resistance RL.Regulated power supply A1 is 220V alternating currents Source DC power switch power module, it has two power output ends, and 1 foot, 2 foot is ac power input end, and 3 feet are 5V DC power output end, 4 feet are negative power supply output terminals, and 5 feet are 24V DC power output ends.Pressure sensor is pressure resistance type Pressure-sensitive component A2, model are XGZP, and pressure drag type pressure Sensitive Apparatus A2 has an air pressure input pipe, when pressure drag type pressure is quick When the air pressure input pipe of inductor component A2 inputs different pressure signals, its 2 foot of signal output part and 5 feet can export 1 to 4.5V it Between the voltage analog signal that changes, 1 foot of negative power supply input terminal of pressure drag type pressure Sensitive Apparatus A2 and 6 feet are connected by conducting wire Connect, when the rubber piston of electrode wire storage barrel equipment is moved downward apart from lower air in longer compressed gas pressure pipe more along pneumatic tube More, the pressure of pressure drag type pressure Sensitive Apparatus A2 air pressures input pipe input is bigger, the electricity of its 2 foot of signal output part and the output of 5 feet Press analog signal bigger, when rubber piston moves downward, pressure drag type pressure fewer apart from lower air in shorter compressed gas pressure pipe The pressure of Sensitive Apparatus A2 air pressures input pipe input is smaller, and the voltage analog signal of its 2 foot of signal output part and the output of 5 feet is got over It is small.Analog-digital conversion ic is that analog signal turns digital signal circuit modules A 4, and model is ADC0809, and operating voltage is straight 5V is flowed, analog signal turns 1 foot of digital signal circuit modules A 4,2 feet are cathode power supply input terminal, negative power supply input respectively End, 11 feet to 18 feet that analog signal turns digital signal circuit modules A 4 are that input end of analog signal, 23 feet to 31 feet are numerals Signal output part.Time control circuit module is the 5V Infinite Cyclic controller for timing switch of brand other, 5V Infinite Cyclics There are two power inputs 1,2 feet, 4 foot of negative power supply output terminal, a normally closed output terminal 5 on controller for timing switch A3 Foot, normally opened 3 foot of output terminal, normally closed output terminal is without using by adjusting on 5V Infinite Cyclic controller for timing switch A3 Regulating key, can set the interval time of normally opened 3 foot out-put supply of output terminal and the time of each out-put supply(In this reality Apply in example, be arranged to interior when 24 is small, export five minutes power supplys when 3 foot interval 24 of normally opened output terminal is small after energization, export 5 minutes After power supply, normally opened contact end no longer out-put supply), 3 foot of normally opened output terminal of 5V Infinite Cyclic controller for timing switch A3, bear The cathode power supply input terminal with a relay K, negative power supply input terminal are connected 4 foot of pole power output end by conducting wire respectively. Wireless transmitter module is GPRS module, and GPRS module A5 models are ZLAN8100, and 1 foot, 2 feet of GPRS module A5 are cathode respectively Power input, negative power supply input terminal, GPRS module A5 operating voltages are direct current 24V, and the 3rd foot, 4 feet are several in GPRS module According to input port.
Shown in Fig. 3,1 foot of regulated power supply power input 220V AC power DC power switch power modules A1 2 feet are connected with 220V AC powers by conducting wire, and regulated power supply the first cathode power supply output terminal 220V AC powers turn direct current 3 feet of source switch power module A1 and 3 feet and mould of pressure sensor cathode power supply input terminal pressure drag type pressure Sensitive Apparatus A2 Number converter ic cathode power supply input terminal analog signal is turning 1 foot of digital signal circuit modules A 4, photo resistance RL just Pole power input, 1 foot of time control circuit module cathode power supply input terminal 5V Infinite Cyclic controller for timing switch A3 lead to Cross conducting wire to connect, the 5 of regulated power supply the second cathode power supply output terminal 220V AC power DC power switch power modules A1 Foot is connected with 1 foot of wireless transmitter module cathode power supply input terminal GPRS module A5 by conducting wire, and regulated power supply negative power supply is defeated 4 feet and pressure sensor negative power supply input terminal pressure resistance type of outlet 220V AC power DC power switch power modules A1 1 foot of pressure-sensitive component A2, analog-digital conversion ic negative power supply input terminal analog signal turn digital signal circuit module 2 feet of A4,2 feet of time control circuit module negative power input 5V Infinite Cyclic controller for timing switch A3, wireless hair 2 feet for penetrating the negative power supply input terminal GPRS module A5 of module pass through wired earth, pressure sensor signal output terminal pressure resistance type 2 feet of pressure-sensitive component A2, two of 5 feet and time control circuit module first control signal input terminal relay K it is normally opened Tip side is connected by conducting wire, photo resistance RL signal output parts, 220V AC power DC power switch power modules A1 4 feet connected with two normally-closed contact ends of time control circuit module second control signal input terminal relay K by conducting wire, The two control power input tip sides and analog-digital conversion ic letter of time control circuit module by signal output terminal relay K Number input terminal analog signal turns 11 feet of digital signal circuit modules A 4,2 feet are connected by conducting wire, analog-digital conversion ic letter Number output terminal analog signal turns 23 feet, 2 feet and wireless transmitter module signal input part GPRS moulds of digital signal circuit modules A 4 3 feet, 4 feet of block A5 are connected by conducting wire, and the smooth surface of photo resistance RL is located in subassembly wrapper front center perforate, with received from Arc light caused by dynamic welding machine work.
Shown in Fig. 3,220V AC powers are inputted to regulated power supply power input 220V AC power DC powers After 1 foot, 2 foot of switch power module A1, acted in 220V AC power DC power switch power module A1 internal circuits Under, the 3 feet output 5V DC power supplies of 220V AC power DC power switch power modules A1 enter pressure drag type pressure sensitivity Device A2 and analog signal turn digital signal circuit modules A 4, photo resistance RL, 5V Infinite Cyclic controller for timing switch A3 Cathode power supply input terminal, then, pressure drag type pressure Sensitive Apparatus A2, analog signal turn digital signal circuit modules A 4, photosensitive electricity Resistance RL, 5V Infinite Cyclic controller for timing switch A3 is in holding state;220V AC power DC power Switching Power Supply moulds The 5 feet output 24V DC power supplies of block A1 enter GPRS module A5 cathode power supply input terminals, and GPRS module A5 is in holding state. Photo resistance RL, pressure drag type pressure Sensitive Apparatus A2,5V Infinite Cyclic controller for timing switch A3, analog signal revolution word letter In number circuit module A4, GPRS module A5:The utility model before use, subassembly wrapper by the perforate of rear portion surrounding installing plate, with expansion Screw rod is installed on the anterior indoor wall of automatic welder, and when such automatic welder works, the electric arc luminous energy that welding machine produces is effective Photo resistance RL smooth surfaces are acted on, for photo resistance RL under sufficiently strong arc light intensity, output end voltage is high in use, electricity When arc light intensity is weak, output end voltage is low, and photo resistance RL outputs analog voltage signal to time control circuit module second is controlled Two normally-closed contact ends of signal input part relay K processed;Pressure drag type pressure Sensitive Apparatus A2, when the packing tube of electrode wire is placed on The support plate top of electrode wire storage barrel equipment, electrode wire cylinder weight act on the screw of electrode wire storage barrel equipment, screw band Dynamic rubber piston overcomes the elastic acting force of spring to be moved downward along pneumatic tube, when rubber piston moves downward the longer compression of distance Lower air is more in pneumatic tube, and the pressure of pressure drag type pressure Sensitive Apparatus A2 air pressures input pipe input is bigger, its signal output Hold the voltage analog signal that 2 feet and 5 feet export bigger, when rubber piston moves downward lower part in the shorter compressed gas pressure pipe of distance Air is fewer, and the pressure of pressure drag type pressure Sensitive Apparatus A2 air pressures input pipe input is smaller, its 2 foot of signal output part and 5 feet are defeated The voltage analog signal gone out is smaller, the analog voltage signal entry time of pressure drag type pressure Sensitive Apparatus A2 signal output parts output Two normally opened contact ends of control circuit module first control signal input terminal relay K;5V Infinite Cyclics time switch controls Device A3 can set normally opened output terminal 3 before use, by adjusting the regulating key on 5V Infinite Cyclic controller for timing switch A3 The interval time of foot out-put supply and the every time time of out-put supply, in the present embodiment, are arranged to normally opened output after being powered 5 minutes power supplys are exported when holding 3 foot intervals 24 small, after exporting 5 minutes power supplys, normally opened contact end no longer out-put supply, relay K exists In 5 minutes in two control power input tip side of electric attracting state and two normally opened contact ends are respectively communicated with; Two due to relay K control power input tip side and analog-digital conversion ic signal input part analog signal revolution word 11 feet, 2 feet of signal circuit modules A 4 are connected by conducting wire, pressure sensor signal output terminal pressure drag type pressure Sensitive Apparatus A2 2 feet, two normally opened contact ends of 5 feet and time control circuit module first control signal input terminal relay K pass through conducting wire Connection, analog signal turn 23 feet of digital signal circuit modules A 4,3 feet of 2 feet and GPRS module A5,4 feet and are connected by conducting wire Connect, so, under the action of time control circuit module, 5V Infinite Cyclic controller for timing switch A3 can be 5 minutes of one day Two control power inputs of analog voltage signal and relay K that pressure drag type pressure Sensitive Apparatus A2 outputs are connected in the time are touched Point end;When relay K is obtained outside electric 5 minutes in the non-pull state of dead electricity, two control power input tip side and Two normally-closed contact ends are respectively communicated with;Due to photo resistance RL signal output parts, 220V AC powers DC power switch electricity 4 feet of source module A1 and two normally-closed contact ends of time control circuit module second control signal input terminal relay K pass through Conducting wire connects, the two control power input tip sides and analog-digital conversion ic signal input part analog signal of relay K Turn 11 feet of digital signal circuit modules A 4,2 feet are connected by conducting wire, analog signal turns the 23 of digital signal circuit modules A 4 Foot, 2 feet are connected with 3 feet, 4 feet of GPRS module A5 by conducting wire, so, under the action of time control circuit module, 5V without Limit circular timing switch controller A3 can within the most of the time of one day always on photo resistance RL outputs analog voltage Two control power input tip sides of signal and relay K;The analog voltage signal of photo resistance RL outputs is according to arclight It is strong and weak real-time change occurs, the analog voltage signal of pressure drag type pressure Sensitive Apparatus A2 signal output parts output is according to electrode wire Storage changes, and 5V Infinite Cyclic controller for timing switch A3, which is inputted to analog signal, turns digital signal circuit modules A 4 Analog voltage signal, turns under the effect of 4 internal circuit of digital signal circuit modules A through analog signal, is converted to the number of dynamic change Word signal enters GPRS module A5, and GPRS module A5 sends out the dynamic change digital signal of input through mobile radio network Go.This moment, and GPRS module A5 establish connection manager, by mobile phone pre-install it is existing have by digital signal height switch to The APP that oscillogram is shown, or computer prepackage it is existing have digital signal height is switched into the software that oscillogram show, will can move The digital signal of state change is converted to oscillogram, and the higher oscillogram peak value of arclight is higher when automatic welder is working properly, electric welding The silk storage more bigger oscillogram peak value of weight is higher, and arclight is weaker when automatic welder work is abnormal or even the working time is former Barrier does not have electric arc photooscillogram peak value lower, and the smaller oscillogram peak value of the fewer weight of electrode wire storage is lower, in 5V Infinite Cyclics Under the action of controller for timing switch A3, computer or mobile phone screen can show automatic welder electric arc within the most of the time of one day Oscillogram, shows electrode wire storage oscillogram within the setting time of one day, and administrative staff can not be beside welding machine, you can in real time It is whether normal by computer or mobile phone screen monitoring scene welding machine arc power, and electrode wire storage of monitoring daily Situation, the oscillogram change that administrative staff monitor in real time through mobile phone or computer screen, once find arc waveform in welding machine work Scheme and usually have difference, just represent working site automatic welder and exception occur, then reach scene in time or notify nearby Other staff are handled, it is therefore prevented that the extension of accident;It can also be replenished in time when finding that electrode wire storage is few, prevent electricity Welding wire reduces the influence to job schedule.The utility model for manager by mobile phone pre-install it is existing have by digital signal height turn The APP shown for oscillogram, or computer prepackage it is existing have digital signal height is switched into the software that oscillogram shows, in real time It is strong and weak to monitor arclight caused by automatic welder work, a storage inspection is carried out to electrode wire storage daily, in automatic welding Machine when occurring abnormal can timely processing, electrode wire storage, which is reduced to a timing and can get ready the goods in time, provides technical support, so as to prevent Influence normally to produce and cause big failure.Based on above-mentioned, so the application prospect that the utility model has had.
Shown in Fig. 3, photo resistance RL models are MD50;Adjustable resistance RP specifications are 2M.Regulated power supply A1 brands are MEAN WELL, model are T-150D, its power input terminal voltage is alternating current 220V, have two groups of power output ends, export direct current respectively 24V and 5V power supplys.The relay K of analog-digital conversion ic is glad clever brand HHC68B-2Z (HH52PL) DC6V relays, It has two power inputs, two control power input tip sides, two normally-closed contact ends, two normally opened contact ends.
The present embodiment is the utility model preferred embodiments, is not intended to limit the utility model, all in the present embodiment principle In the range of do any modification, equivalent substitution, improvement and etc., should be included within the scope of protection of this utility model.

Claims (8)

1. the device for sending welding machine arc state and electrode wire data on stock can be monitored, it is characterised in that set by electrode wire storage barrel Standby, photo resistance, regulated power supply, pressure sensor, analog-digital conversion ic, time control circuit module, wireless transmission mould Block is formed, and the packing tube of electrode wire is placed in electrode wire storage barrel equipment, and pressure sensor is installed on electrode wire storage barrel equipment Interior lower part, photo resistance, regulated power supply, analog-digital conversion ic, time control circuit module, wireless transmitter module installation On circuit boards, circuit board is installed in subassembly wrapper, and the front center of subassembly wrapper has a perforate, regulated power supply power input Connected with 220V AC powers by conducting wire, regulated power supply the first cathode power supply output terminal and pressure sensor and analog-to-digital conversion collection Cathode power supply input terminal into circuit, photo resistance, time control circuit module is connected by conducting wire, the second cathode of regulated power supply Power output end is connected with wireless transmitter module cathode power supply input terminal by conducting wire, regulated power supply negative power supply output terminal and pressure Force snesor, analog-digital conversion ic, time control circuit module, the negative power supply input terminal of wireless transmitter module are by leading Line is grounded, and pressure sensor signal output terminal is connected with time control circuit module first control signal input terminal by conducting wire, Photo resistance signal output part is connected with time control circuit module second control signal input terminal by conducting wire, time control electricity Road module by signal output terminal is connected with analog-digital conversion ic signal input part by conducting wire, analog-digital conversion ic signal Output terminal is connected with wireless transmitter module signal input part by conducting wire, and the smooth surface of photo resistance is located at subassembly wrapper front center In perforate, to receive arc light caused by automatic welder work.
2. according to claim 1 monitor the device for sending welding machine arc state and electrode wire data on stock, its feature Be electrode wire storage barrel equipment by outer barrel, upper cover, pneumatic tube, rubber piston, washer plate, screw, support plate, spring, tube cover, Annular brace pipe, welding wire fairlead composition, outer barrel left upper portion have a female perforate of tool, and welding wire fairlead is one Outside has externally threaded rubber tube, and lateral middle has a perforate to rubber tube from left to right, and the diameter of perforate is than electrode wire Outside diameter is small, and rubber tube is screwed into by outside in the internal thread of outer barrel left upper portion perforate, and the top of ring outer barrel is with outer Screw thread, the lower inside of ring upper cover have internal thread, and there are a boss, the upper outside tool of ring pneumatic tube in the lower middle part of upper cover There is external screw thread, there is a perforate in the lower end of pneumatic tube, and the lower outside of pneumatic tube lower end perforate is welded with a connecting tube, tube cover There is a perforate among top, the lower inside of endless tube lid has internal thread, has perforate, rubber in the middle part of rubber piston and washer plate Glue piston external diameter is consistent with pneumatic tube internal diameter, and washer plate outside diameter is smaller than air pressure bore, and washer plate has identical two, annular branch The front upper part of stay tube is Open architecture, and annular brace pipe lower weld descends middle part, the lower weld of pneumatic tube in outer barrel On the top of annular brace pipe, when pressure sensor is installed on the interior lower part of electrode wire storage barrel equipment, pressure sensor is from ring The front upper part of shape support tube is put into annular brace pipe, and pressure sensor lower part glue sticking is descended middle part in outer barrel On, the connecting tube in outside is connected with the air pressure input pipe of pressure sensor by silica gel hose under the perforate of pneumatic tube lower end, is supported Plate is welded in the middle part of screw, and screw lower part is passed down through perforate in the middle part of tube cover, first washer plate, rubber piston, second pad Girth sheets is installed on the lower part of screw by two nuts, and spring is placed in pneumatic tube, and rubber piston and washer plate are placed on pneumatic tube Internal upper part, the external screw thread on the outside of spring upper end, tube cover lower inside internal thread screw-in pneumatic tube upper end, the packaging of electrode wire Cylinder is placed on the support plate top of electrode wire storage barrel equipment, and upper cover lower inside internal thread screws in outer barrel upper external thread, upper cover After lower inside internal thread screws in outer barrel upper external thread, the top of screw is located under upper cover in the boss of middle part, outside outer barrel When portion pulls electrode wire, electrode wire can drive the packing tube of electrode wire to be rotated along on the outside of screw.
3. according to claim 1 monitor the device for sending welding machine arc state and electrode wire data on stock, its feature It is that photo resistance one end is in series with an adjustable resistance, when ambient is strong, its resistance value diminishes for photo resistance, photosensitive electricity When ambient is weak, its resistance value becomes larger for resistance.
4. according to claim 1 monitor the device for sending welding machine arc state and electrode wire data on stock, its feature It is 220V AC power DC power switch power modules to be regulated power supply, it has two power output ends, 1 foot, 2 foot It is ac power input end, 3 feet are 5V DC power output ends, and 4 feet are negative power supply output terminals, and 5 feet are that 24V DC power supplies are defeated Outlet.
5. according to claim 2 monitor the device for sending welding machine arc state and electrode wire data on stock, its feature It is that pressure sensor is pressure drag type pressure Sensitive Apparatus, model is XGZP, and pressure drag type pressure Sensitive Apparatus has the air pressure defeated Enter pipe, when the air pressure input pipe of pressure drag type pressure Sensitive Apparatus inputs different pressure signals, its 2 foot of signal output part and 5 Foot can export 1 to the voltage analog signal changed between 4.5V, 1 foot of negative power supply input terminal of pressure drag type pressure Sensitive Apparatus and 6 feet are connected by conducting wire, when the rubber piston of electrode wire storage barrel equipment moves downward the longer compression gas-pressure of distance along pneumatic tube Lower air is more in pipe, pressure drag type pressure Sensitive Apparatus air pressure input pipe input pressure it is bigger, its 2 foot of signal output part and 5 feet output voltage analog signal it is bigger, when rubber piston move downward distance shorter compressed gas pressure pipe in lower air it is fewer, The pressure of pressure drag type pressure Sensitive Apparatus air pressure input pipe input is smaller, the voltage analog of its 2 foot of signal output part and the output of 5 feet Signal is smaller.
6. according to claim 1 monitor the device for sending welding machine arc state and electrode wire data on stock, its feature It is that analog signal turns digital signal circuit module to be analog-digital conversion ic, and model is ADC0809, and operating voltage is direct current 5V, analog signal turns 1 foot of digital signal circuit module, 2 feet are cathode power supply input terminal, negative power supply input terminal respectively, mould It is that input end of analog signal, 23 feet to 31 feet are digital signal output to intend signal and turn 11 feet to 18 feet of digital signal circuit module End.
7. according to claim 1 monitor the device for sending welding machine arc state and electrode wire data on stock, its feature It is the 5V Infinite Cyclic controller for timing switch of brand other to be time control circuit module, and the timing of 5V Infinite Cyclics is opened Closing on controller has two power inputs 1,2 feet, 4 foot of negative power supply output terminal, normally closed 5 foot of output terminal, one Normally opened 3 foot of output terminal, normally closed output terminal without using, by adjusting the regulating key on 5V Infinite Cyclic controller for timing switch, The interval time of normally opened 3 foot out-put supply of output terminal and the time of each out-put supply, the timing of 5V Infinite Cyclics can be set 3 foot of normally opened output terminal of switch controller, 4 foot of negative power supply output terminal respectively the cathode power supply input terminal with a relay, Negative power supply input terminal is connected by conducting wire.
8. according to claim 1 monitor the device for sending welding machine arc state and electrode wire data on stock, its feature It is GPRS module to be wireless transmitter module, and GPRS module model is ZLAN8100, and 1 foot, 2 feet of GPRS module are cathode respectively Power input, negative power supply input terminal, GPRS module operating voltage are direct current 24V, and the 3rd foot, 4 feet are data in GPRS module Input port.
CN201721346260.XU 2017-10-19 2017-10-19 The device for sending welding machine arc state and electrode wire data on stock can be monitored Expired - Fee Related CN207289122U (en)

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CN201721346260.XU CN207289122U (en) 2017-10-19 2017-10-19 The device for sending welding machine arc state and electrode wire data on stock can be monitored

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CN201721346260.XU CN207289122U (en) 2017-10-19 2017-10-19 The device for sending welding machine arc state and electrode wire data on stock can be monitored

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113690095A (en) * 2021-09-27 2021-11-23 江凌晨 Outdoor high-voltage vacuum circuit breaker

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113690095A (en) * 2021-09-27 2021-11-23 江凌晨 Outdoor high-voltage vacuum circuit breaker
CN113690095B (en) * 2021-09-27 2024-04-12 河南威斯达电气有限公司 Outdoor high-voltage vacuum circuit breaker

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