CN207275902U - A kind of fairlead and the cable drum control system using the device - Google Patents

A kind of fairlead and the cable drum control system using the device Download PDF

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Publication number
CN207275902U
CN207275902U CN201720448961.8U CN201720448961U CN207275902U CN 207275902 U CN207275902 U CN 207275902U CN 201720448961 U CN201720448961 U CN 201720448961U CN 207275902 U CN207275902 U CN 207275902U
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China
Prior art keywords
cable
fairlead
cable drum
guide rod
drive module
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CN201720448961.8U
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Chinese (zh)
Inventor
蔡志刚
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SHANGHAI HONGJIAN AUTOMATION EQUIPMENT CO Ltd
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SHANGHAI HONGJIAN AUTOMATION EQUIPMENT CO Ltd
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Abstract

It the utility model is related to a kind of fairlead and the cable drum control system using the device.Fairlead, including being arranged on cable frame is led at the cable output end of cable drum, arc guide groove is offered in the lower part for leading cable frame, the moving guiding mechanism for being equipped with and being used for that dynamic to be provided and is oriented to for cable is moved in the arc guide groove, the fairlead further includes a guide rod, the lower end of the guide rod is hinged on moving guiding mechanism, and the upper articulation of the guide rod is equipped with an angular transducer for detecting its angle swung on cable frame is led on the guide rod.The cable drum control system further includes a radial drive module for being used to control cable drum to carry out horizontal radial movement, and the radial drive module is connected with data processing module communication.The utility model is not only able to after cable drum breaks down quickly repair and uses, and the fatigue loss of cable can also be reduced under rugged environment, has higher security performance and reliability.

Description

A kind of fairlead and the cable drum control system using the device
Technical field
Fairlead technical field is the utility model is related to, is related specifically to a kind of fairlead and using the device Cable drum control system.
Background technology
According to national standard (GB5226.2-2002 machine security mechanical electric equipment;GB3797-2005 electric-controlleds are set up It is standby;GBT3811-2008 hoist design specifications) require design and configuration.Reform and opening-up more than 30 years so far, it is economical continuous Prosperity, lifting equipment is also more and more, and the operation movement of every crane, is required for by cable drum or trolley Electricity, by equipment feature and using area requirement, based on outdoor crane is powered on cable drum substantially.
Cable drum is that conventional auxiliary products, the common control mode of cable drum are divided into frequency control on crane, is become Frequency control has its superiority, can reduce the drag force to cable, is effectively protected cable, extend making for cable With the service life, frequency control mode uses fewer and fewer at present, and being primarily due to frequency control needs operating personnel to carry out live tune Examination, the quality of debugging directly affect the use of equipment;In addition, frequency control of the prior art is identified by encoder, Adopt the structure that there are data error;Another, the cable drum of the prior art often breaks down, economical caused by Lose more serious, and after cable drum breaks down, can only just wait the maintenance personal of specialty to carry out maintenance, to user Bring larger inconvenience.
But in view of the deficiencies of the prior art, developer is necessary to develop that a kind of design is reasonable, simple in structure, is not only able to Quick repair uses after cable drum breaks down, and the fatigue loss of cable can also be reduced under rugged environment, Fairlead with higher security performance and reliability and the cable drum control system using the device.
Utility model content
Existing in the prior art to solve the problems, such as, it is reasonable, simple in structure, no that the utility model aim provides a kind of design But use can be quickly repaired after cable drum breaks down, and the fatigue of cable can also be reduced under rugged environment Loss, has the fairlead of higher security performance and reliability and the cable drum control system using the device.
To solve above technical problem, the utility model is realized using following technical scheme:
A kind of fairlead, it is characterised in that cable frame is led at the cable output end of cable drum including being arranged on, in institute State and lead the lower part of cable frame and offer arc guide groove, move to be equipped with the arc guide groove and be used to provide dynamically for cable The moving guiding mechanism of guiding, the fairlead further include a guide rod, and the lower end of the guide rod is hinged on moving guiding mechanism, The upper articulation of the guide rod is equipped with an angular transducer for detecting its angle swung on cable frame is led on the guide rod.
In a preferred embodiment of the utility model, it is symmetrically arranged with the both sides of the upper end of the guide rod and detects it The direction sensor of swaying direction.
In a preferred embodiment of the utility model, the both sides in the middle part of the guide rod are symmetrical arranged its restricted pendulum The limit protection device of dynamic angle.
In a preferred embodiment of the utility model, the moving guiding mechanism offers guide groove including middle part Guide link, the both ends of the guide link are respectively equipped with the roller that arcuately guide groove is rolled.
In a preferred embodiment of the utility model, it is symmetrical arranged and is useful in the both sides of the lower end for leading cable frame The directive wheel being oriented to for cable.
In a preferred embodiment of the utility model, which further includes one and is arranged on one end of leading screw Cam, the cable output shaft synchronous of the leading screw and cable drum rotate, and row is equipped with the side of the other end of the leading screw Cheng Kaiguan, for the cable drum during unwrapping wire, the cam is moved to leading screw under the action of leading screw from one end of leading screw The other end, until untill cam touches travel switch.
The invention also discloses a kind of cable drum control system, it is characterised in that including:
One is used to adjust the rotary speed of cable drum and the transmission drive module of direction of rotation;
One is arranged on angular transducer and direction sensor on above-mentioned fairlead;
One control transmission drive module data processing module, the data processing module respectively with transmission drive module, Direction sensor and angular transducer communication connection, the data processing module according to transmission drive module, direction sensor and The data of angular transducer feedback, send drive command and give transmission drive module with speed, the transmission drive module control is driven Dynamic motor adjusts the rotary speed of cable drum and direction of rotation.
In a preferred embodiment of the utility model, which further includes one and is used to control cable Reel carries out the radial drive module of horizontal radial movement, and the radial drive module is connected with data processing module communication.
Compared with prior art, the utility model is equipped with an angular transducer for detecting its angle swung on guide rod, When a failure occurs it, angular transducer can change and more than the security standpoint of setting, data processing module is according to angular transducer The data of feedback, control cable drum to stop operating and feed back failure cause, adopt the structure not by being driven drive module But use can be quickly repaired after cable drum breaks down, and the fatigue of cable can also be reduced under rugged environment Loss, has higher security performance and reliability.
Brief description of the drawings
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, drawings in the following description are only It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor Under, other attached drawings can also be obtained according to these attached drawings.
Fig. 1 is the structure diagram of the utility model;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the control structure frame diagram of the utility model.
Embodiment
In order to make the technical means, creative features, achievable purpose and effectiveness that the utility model is realized easy to understand, under Face combines and is specifically illustrating, and the utility model is expanded on further.
It is shown referring to Figures 1 and 2, a kind of fairlead is given in figure, including be arranged on the cable output of cable drum Cable frame 100 is led at end.
Arc guide groove 110 is offered in the lower part for leading cable frame 100, removable be equipped with is used in arc guide groove 110 The moving guiding mechanism 200 of dynamic guiding is provided for cable 700.
Moving guiding mechanism 200 includes the guide link 210 that middle part offers guide groove, the both ends point of guide link 210 Not She You roller 220 that arcuately guide groove 110 is rolled, cable 700 wears from the cable output on-axis output of cable drum Cross guide groove with cable equipment to be connected, with cable equipment in leftward or rightward movement, the arcuately guide groove of roller 220 can be pulled 110 roll to the left or to the right.
The fairlead further includes a guide rod 300, and the lower end of guide rod 300 is hinged on the middle part of guide link 210, guide rod 300 upper articulation is equipped with an angular transducer for detecting its angle swung on cable frame 100 is led on guide rod 100.
The direction sensor 410 for detecting its swaying direction, side are symmetrically arranged with left and right sides of the upper end of guide rod 300 The swaying direction of guide rod 300 can be detected to sensor 410, can accurately be judged by the detection of direction sensor 410 The direction that cable 700 is pulled with cable equipment.
The limit protection device 510 of its restricted angle swung, pole are symmetrical arranged in the left and right sides at the middle part of guide rod 300 Limit protective device 510 is arranged between arc guide groove 110 and direction sensor 410, when the drag force of cable 700 is larger, It can be protected by limit protection device 510, so that fairlead is more safe and reliable.
The directive wheel for being useful for being oriented to for cable 700 is symmetrical arranged at left and right sides of the lower end for leading cable frame 100 610, the setting of directive wheel 610 can effectively improve the guiding role of the fairlead.
The fairlead further includes the cable output shaft of a cam being arranged on one end of leading screw, leading screw and cable drum Rotate synchronously, travel switch is equipped with the side of the other end of leading screw, cable drum is during unwrapping wire, and cam is in leading screw The other end of leading screw is moved under effect from one end of leading screw, until untill cam touches travel switch, said structure energy The unwrapping wire length of enough effective control cable drums.
With reference to shown in Fig. 3, a kind of cable drum control system is given in figure, including is driven drive module 20, is arranged on Angular transducer 40 and direction sensor 410, data processing module 10 on above-mentioned fairlead.
Transmission drive module 20 is used for rotary speed and the direction of rotation for adjusting cable drum, and data processing module 10 is controlled System transmission drive module 20, data processing module 10 is respectively with being driven drive module 20, direction sensor 410 and angular transducer 40 communication connections, data processing module 10 are fed back according to transmission drive module 20, direction sensor 410 and angular transducer 40 Data, send drive command and give transmission drive module 20 with speed, transmission drive module 20 controls driving motor 30 to adjust electricity The rotary speed of cable reel and direction of rotation.
The cable drum control system further includes a radial drive for being used to control cable drum to carry out horizontal radial movement Module, radial drive module are connected with the communication of data processing module 10, and data processing module 10 is according to transmission drive module 20, side The data fed back to sensor 410 and angular transducer 40, start drive command to give radial drive module, so that cable drum It is moved to appropriate position to the left or to the right along horizontal radial, the fatigue damage of cable can be effectively reduced using the above structure Consumption.
The utility model is equipped with an angular transducer for detecting its angle swung on guide rod in summary, when generation event During barrier, angular transducer can change and more than the security standpoint of setting, the number that data processing module is fed back according to angular transducer According to controlling cable drum to stop operating and feed back failure cause by being driven drive module, adopt the structure and be not only able to Cable drum is quick after breaking down to repair use, and the fatigue loss of cable can also be reduced under rugged environment, has There are higher security performance and reliability.
The advantages of basic principle, main feature and the utility model of the utility model has been shown and described above.One's own profession The technical staff of industry is it should be appreciated that the present utility model is not limited to the above embodiments, described in above embodiments and description Simply illustrate the utility model principle, on the premise of not departing from the spirit and scope of the utility model the utility model can also There are various changes and modifications, these various changes and improvements fall within the scope of the claimed invention.The utility model will Protection domain is asked to be defined by appended claims and its equivalent.

Claims (8)

1. a kind of fairlead, it is characterised in that cable frame is led at the cable output end of cable drum including being arranged on, described The lower part for leading cable frame offers arc guide groove, moves to be equipped with to be used to provide for cable in the arc guide groove and dynamically leads To moving guiding mechanism, which further includes a guide rod, and the lower end of the guide rod is hinged on moving guiding mechanism, institute The upper articulation of guide rod is stated on cable frame is led, an angular transducer for detecting its angle swung is equipped with the guide rod.
A kind of 2. fairlead as claimed in claim 1, it is characterised in that:It is symmetrical arranged in the both sides of the upper end of the guide rod There is the direction sensor for detecting its swaying direction.
A kind of 3. fairlead as claimed in claim 1, it is characterised in that:Both sides in the middle part of the guide rod are symmetrically arranged with Limit the limit protection device of the angle of its swing.
A kind of 4. fairlead as claimed in claim 1, it is characterised in that:The moving guiding mechanism is offered including middle part The guide link of guide groove, the both ends of the guide link are respectively equipped with the roller that arcuately guide groove is rolled.
A kind of 5. fairlead as claimed in claim 1, it is characterised in that:Symmetrically set in the both sides of the lower end for leading cable frame It is equipped with the directive wheel for being oriented to for cable.
A kind of 6. fairlead as claimed in claim 1, it is characterised in that:The fairlead further includes one and is arranged on leading screw Cam on one end, the cable output shaft synchronous of the leading screw and cable drum rotates, in the side of the other end of the leading screw Travel switch is equipped with, during unwrapping wire, the cam moves the cable drum under the action of leading screw from one end of leading screw Move to the other end of leading screw, until untill cam touches travel switch.
A kind of 7. cable drum control system, it is characterised in that including
One is used to adjust the rotary speed of cable drum and the transmission drive module of direction of rotation;
One is arranged on angular transducer and direction sensing on a kind of fairlead as claimed in any one of claims 1 to 6 Device;
The data processing module of one control transmission drive module, the data processing module is respectively with being driven drive module, direction Sensor and angular transducer communication connection.
A kind of 8. cable drum control system as claimed in claim 7, it is characterised in that:The cable drum control system is also wrapped Include a radial drive module for being used to control cable drum to carry out horizontal radial movement, the radial drive module and data processing Module communication connects.
CN201720448961.8U 2017-04-26 2017-04-26 A kind of fairlead and the cable drum control system using the device Active CN207275902U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720448961.8U CN207275902U (en) 2017-04-26 2017-04-26 A kind of fairlead and the cable drum control system using the device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720448961.8U CN207275902U (en) 2017-04-26 2017-04-26 A kind of fairlead and the cable drum control system using the device

Publications (1)

Publication Number Publication Date
CN207275902U true CN207275902U (en) 2018-04-27

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107055206A (en) * 2017-04-26 2017-08-18 上海红箭自动化设备有限公司 A kind of fairlead and the cable drum control system using the device
CN113548542A (en) * 2021-07-12 2021-10-26 三一海洋重工有限公司 Cable winding and unwinding control method, device and system for hoisting equipment

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107055206A (en) * 2017-04-26 2017-08-18 上海红箭自动化设备有限公司 A kind of fairlead and the cable drum control system using the device
CN113548542A (en) * 2021-07-12 2021-10-26 三一海洋重工有限公司 Cable winding and unwinding control method, device and system for hoisting equipment
CN113548542B (en) * 2021-07-12 2023-03-14 三一海洋重工有限公司 Cable winding and unwinding control method, device and system for hoisting equipment

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