CN207267034U - The device of sprue cup is ultrasonically treated in metal casting process - Google Patents
The device of sprue cup is ultrasonically treated in metal casting process Download PDFInfo
- Publication number
- CN207267034U CN207267034U CN201721149383.4U CN201721149383U CN207267034U CN 207267034 U CN207267034 U CN 207267034U CN 201721149383 U CN201721149383 U CN 201721149383U CN 207267034 U CN207267034 U CN 207267034U
- Authority
- CN
- China
- Prior art keywords
- sprue cup
- ultrasonic
- casting process
- ultrasonically treated
- graphite
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
Abstract
The utility model discloses the device that sprue cup is ultrasonically treated in a kind of metal casting process, belongs to metal material preparation and metallurgical technology field.Described device includes the graphite sprue cup above production sprue cup, and the graphite sprue cup connects ultrasonic probe, and ultrasonic probe connects ultrasonic transducer by ultrasonic transformer, and the ultrasonic transducer connects ultrasonic generator.The beneficial effects of the utility model are：High-energy ultrasonic device is placed on sprue cup, broken dendrite, crystal grain thinning and homogenization component can be played the role of during cast；The present apparatus does not influence casting process, does not influence production efficiency, and cost is low, suitable for large-scale industrial production；Using the device that sprue cup is ultrasonically treated in the utility model metal casting process, the spheroidal graphite cast-iron with high intensity, high elongation rate is obtained.
Description
Technical field
The supersound process of metal liquid cast is the utility model is related to, belongs to metal material preparation and metallurgical technology field.
Background technology
The casting flow and production link of metal directly determine the quality of the metal products such as casting, how to reduce in casting
The defects of, crystal grain thinning, it is an eternal problem to improve casting strength.With the development of metallurgical technology, series of new techniques
Continuously emerge, cast structure uniformity is improved, and gas and impurity are constantly reduced, but casting quality is far from reaching highest
Level.It is continuous to further improve the measure such as the mechanical property of the metal products such as casting, heterogeneous nucleating agent, temperature control processing
Ground proposes that above-mentioned measure has pollution, and efficiency is low, it is complicated the problems such as.
Utility model content
To solve defect existing in the prior art, the purpose of this utility model is to provide in a kind of metal casting process ultrasonic
The device and method of sprue cup is handled, ultrasound is applied to sprue cup, is acted on using the cavitation of ultrasonic wave, acoustic streaming effect etc.,
Make metal product dendrite fragmentation, crystal grain refinement, exhaust and homogenization of composition.
The technical solution of the utility model is：The device of sprue cup is ultrasonically treated in metal casting process, including positioned at life
Graphite sprue cup above production sprue cup, the graphite sprue cup connect ultrasonic probe, and ultrasonic probe is connected by ultrasonic transformer
Ultrasonic transducer, the ultrasonic transducer connect ultrasonic generator.
The casting ladle being connected with pouring truck is located above the graphite sprue cup.
The production is located on device for sand coated iron mould casting mold with sprue cup, and device for sand coated iron mould casting mold is located on casting mold stent.
The ultrasonic transducer, ultrasonic transformer, ultrasonic probe and graphite sprue cup are connected through a screw thread composition one respectively
Structure.
The ultrasonic generator and ultrasonic transducer are located on ultrasonic device stent.
The top in the cavity section of the graphite sprue cup is trapezoidal, lower part is rectangle.
The production is equipped with arc-shaped transition with sprue cup inner wall.
The beneficial effects of the utility model are：High-energy ultrasonic device is placed on sprue cup, can be during cast
Play the role of broken dendrite, crystal grain thinning and homogenization component；The present apparatus does not influence casting process, does not influence production effect
Rate, cost is low, suitable for large-scale industrial production；In the utility model metal casting process be ultrasonically treated sprue cup method and
Device, obtains the spheroidal graphite cast-iron with high intensity, high elongation rate, the spheroidal graphite cast-iron intensity>830MPa, elongation>
5%, 250~270HBS of hardness.
Brief description of the drawings
Fig. 1 is graphite sprue cup structure diagram；
Fig. 2 is production sprue cup structure diagram；
Fig. 3 is supersound process pouring cup device structure diagram.
Reference numeral is as follows in figure：1st, pouring truck, 2, casting ladle, 3, device for sand coated iron mould casting mold, 4, production sprue cup, 5, graphite
Sprue cup, 6, ultrasonic probe, 7, ultrasonic transformer, 8, ultrasonic transducer, 9, ultrasonic generator, 10, ultrasonic device stent, 11, casting mold
Stent.
Embodiment
1-3 is described further the utility model below in conjunction with the accompanying drawings：
The device of sprue cup is ultrasonically treated in metal casting process, including is poured positioned at production with the graphite above sprue cup 4
Cup 5, the graphite sprue cup 5 connect ultrasonic probe 6, and ultrasonic probe 6 connects ultrasonic transducer 8 by ultrasonic transformer 7, described super
Sonic transducer 8 connects ultrasonic generator 9.
The casting ladle 2 being connected with pouring truck 1 is positioned at the top of graphite sprue cup 5.
The production is located on device for sand coated iron mould casting mold 3 with sprue cup 4, and device for sand coated iron mould casting mold 3 is located on casting mold stent 11.
The ultrasonic transducer 8, ultrasonic transformer 7, ultrasonic probe 6 and graphite sprue cup 5 are connected through a screw thread composition respectively
Integrative-structure.
The ultrasonic generator 9 and ultrasonic transducer 8 are located on ultrasonic device stent 10.
The top in the cavity section of the graphite sprue cup 5 is trapezoidal, lower part is rectangle.
The production is equipped with arc-shaped transition with 4 inner wall of sprue cup.
The method of sprue cup is ultrasonically treated in metal casting process, is comprised the following steps that：
(1) composition proportion：By weight percentage, C：3.5-3.9%, Si：1.7-2.1%, Mg：0.03-0.05%,
Cu：0.2-1.0%, Mn：0.3-0.6%, S ＜ 0.025%, P:＜ 0.06%, Re：0.012-0.015%, other impurities are total
Content≤0.02-0.05%, surplus Fe；
(2) furnace charge is matched：The low S steel scraps 5% of low P and iron filings 10%, foundry returns 35%, remaining is high-purity pig iron, by step
(1) composition proportion is as furnace charge；
(3) melting and refining：Molten iron is obtained using middle frequency furnace melting batch, industry is added by step (1) composition proportion
Ferromanganese, industrial ferrosilicon and the uniform melting of cathode copper, come out of the stove, tapping temperature is after desulfurizing and refining：1400-1480℃；
(4) spheroidising：Select Z6S nodulizers, additional proportion 0.9%；
(5) inoculation：75Si-Fe inovulants are selected, by the way of current-following inoculation, inovulant granularity is 0.2-
0.5mm, addition 0.3-0.5kg/min, total amount are no more than 0.6%；
(6) ultrasonic transducer 8, ultrasonic transformer 7, ultrasonic probe 6 and graphite sprue cup 5 are connected through a screw thread composition one knot
Structure is fixed on the top of ultrasonic device stent 10, and ultrasonic device stent 10 is placed in 1 opposite side of pouring truck, graphite sprue cup 5 is put
It is placed in the surface of production sprue cup 4；
(7) ultrasonic generator 9 is opened, adjusts ultrasonic technique parameter, ultrasonic technique parameter is：Frequency 19.11KHz,
Power 300W, time are whole casting process.The effect for improving casting quality is realized using the special role of ultrasonic wave；
(8) molten iron enters in device for sand coated iron mould casting mold 3 by the graphite sprue cup 5 and production sprue cup 4 being ultrasonically treated.Pour
After note, ultrasonic generator 9 is closed, removes graphite sprue cup 5；
(9) pouring temperature is 1421 DEG C, is unpacked after cooling, obtains cast condition ductile iron casting.
(10) after testing, the spheroidal graphite cast-iron component of acquisition is C：3.63%, Si：1.93%, Mg：0.05%, Cu：
0.46%, Mn：0.52%, S：0.014%, P：0.036%, Re：0.013%, surplus Fe.
Ductile cast iron casting mechanical property is as shown in table 1 after supersound process, after supersound process, ductile cast iron casting it is strong
Spend for 838-907MPa, elongation 5.3-6.8%, higher than the ductile cast iron casting intensity 788MPa for not applying supersound process, stretch
Long rate 2.7%.
Table 1
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art
For art personnel, on the premise of the utility model technical principle is not departed from, some improvement and modification can also be made, these change
The scope of protection of the utility model is also should be regarded as into modification.
Claims (7)
1. the device of sprue cup is ultrasonically treated in a kind of metal casting process, it is characterised in that including positioned at production sprue cup
(4) the graphite sprue cup (5) above, graphite sprue cup (5) the connection ultrasonic probe (6), ultrasonic probe (6) pass through ultrasonic transformer
(7) ultrasonic transducer (8), ultrasonic transducer (8) the connection ultrasonic generator (9) are connected.
2. the device of sprue cup is ultrasonically treated in metal casting process according to claim 1, it is characterised in that with cast
The casting ladle (2) of car (1) connection is located above the graphite sprue cup (5).
3. the device of sprue cup is ultrasonically treated in metal casting process according to claim 1, it is characterised in that the life
Production is located on device for sand coated iron mould casting mold (3) with sprue cup (4), and device for sand coated iron mould casting mold (3) is located on casting mold stent (11).
4. the device of sprue cup is ultrasonically treated in metal casting process according to claim 1, it is characterised in that described super
Sonic transducer (8), ultrasonic transformer (7), ultrasonic probe (6) and graphite sprue cup (5) are connected through a screw thread composition one knot respectively
Structure.
5. the device of sprue cup is ultrasonically treated in metal casting process according to claim 1, it is characterised in that described super
Acoustic generator (9) and ultrasonic transducer (8) are located on ultrasonic device stent (10).
6. the device of sprue cup is ultrasonically treated in metal casting process according to claim 1, it is characterised in that the stone
The top in the cavity section of black sprue cup (5) is trapezoidal, lower part is rectangle.
7. the device of sprue cup is ultrasonically treated in metal casting process according to claim 1, it is characterised in that the life
Production is equipped with arc-shaped transition with sprue cup (4) inner wall.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721149383.4U CN207267034U (en) | 2017-09-08 | 2017-09-08 | The device of sprue cup is ultrasonically treated in metal casting process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721149383.4U CN207267034U (en) | 2017-09-08 | 2017-09-08 | The device of sprue cup is ultrasonically treated in metal casting process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207267034U true CN207267034U (en) | 2018-04-24 |
Family
ID=61960680
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721149383.4U Active CN207267034U (en) | 2017-09-08 | 2017-09-08 | The device of sprue cup is ultrasonically treated in metal casting process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207267034U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107498000A (en) * | 2017-09-08 | 2017-12-22 | 大连理工大学 | The device and method of sprue cup is ultrasonically treated in metal casting process |
-
2017
- 2017-09-08 CN CN201721149383.4U patent/CN207267034U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107498000A (en) * | 2017-09-08 | 2017-12-22 | 大连理工大学 | The device and method of sprue cup is ultrasonically treated in metal casting process |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102690986B (en) | Smelting method for medium-thin wall cast-state nickel-free low-temperature ductile cast iron | |
| CN100491019C (en) | Method for casting large main-bearing seat | |
| CN107447163A (en) | The apparatus and method that industry casts live ultrasonication molten iron | |
| CN103215488B (en) | Method for integrally casting large-sized V-shaped diesel engine body by utilizing nodular cast iron | |
| CN104525880B (en) | A kind of manufacture method of large section round billet | |
| CN103820704B (en) | Form in High Nickel Austenite Nodular Cast Iron material of vehicle turbine housing and preparation method thereof | |
| CN105458205B (en) | The production method of high nickel steel Gr.8 continuous cast round billets | |
| CN104988434B (en) | A kind of production technology of sulfur-bearing mould of plastics steel thick plate | |
| CN104480382B (en) | Method for preparing centrifugal nodular cast iron pipe | |
| CN101716651A (en) | Method for casting turbo supercharger volute shell casting for large ship | |
| CN105537549B (en) | The production method of 100 DEG C of low temperature seamless steel pipe steel continuous cast round billets | |
| CN104195448B (en) | Casting alloy material and the technique casting ocean platform canine tooth roller box foundry goods with it | |
| CN102371345B (en) | Method for casting ductile iron casting of air-conditioning compressor | |
| CN104694831A (en) | Alloy structure steel 42CrMo slab and production method thereof | |
| CN105568122A (en) | Center segregation control method of phi280mm 30CrMo circular tube blank | |
| CN108866427B (en) | Method for manufacturing super-large section low-temperature high-toughness ferritic nodular iron casting | |
| CN105886693A (en) | Smelting method for medium-strength and high-ductility ductile cast iron | |
| CN103088250B (en) | A kind of high-strength gray cast iron of high carbon content low alloying and melting method thereof | |
| CN107723580A (en) | The production method of high-strength high-elongation ratio spheroidal graphite cast-iron | |
| CN109750131B (en) | Method for improving inoculation effect of nodular cast iron by ultrasonic assistance | |
| CN207267034U (en) | The device of sprue cup is ultrasonically treated in metal casting process | |
| CN105695659A (en) | Method for controlling blank casting quality of phi-280mm 37Mn circular tube blank | |
| CN207276685U (en) | The device of the live ultrasonication molten iron of industry casting | |
| CN107779736A (en) | A kind of alloy cast iron and its preparation method and application | |
| CN109317628A (en) | YQ450NQR1 Yi shape steel bloom corner crack control method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |