CN207267033U - The pouring cup device with electromagnetism purified treatment for magnesium iron mold continuous production - Google Patents
The pouring cup device with electromagnetism purified treatment for magnesium iron mold continuous production Download PDFInfo
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- CN207267033U CN207267033U CN201721148714.2U CN201721148714U CN207267033U CN 207267033 U CN207267033 U CN 207267033U CN 201721148714 U CN201721148714 U CN 201721148714U CN 207267033 U CN207267033 U CN 207267033U
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- electromagnetic
- electromagnetism
- cleaning means
- continuous production
- purified treatment
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- 238000010924 continuous production Methods 0.000 title claims abstract description 17
- MHKWSJBPFXBFMX-UHFFFAOYSA-N iron magnesium Chemical compound [Mg].[Fe] MHKWSJBPFXBFMX-UHFFFAOYSA-N 0.000 title claims abstract description 17
- 238000005266 casting Methods 0.000 claims abstract description 40
- 238000004140 cleaning Methods 0.000 claims abstract description 39
- 239000000919 ceramic Substances 0.000 claims abstract description 27
- 238000009413 insulation Methods 0.000 claims abstract description 11
- 238000004804 winding Methods 0.000 claims abstract description 4
- 239000007788 liquid Substances 0.000 claims description 17
- 239000000155 melt Substances 0.000 claims description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 9
- 229910052802 copper Inorganic materials 0.000 claims description 9
- 239000010949 copper Substances 0.000 claims description 9
- 238000001816 cooling Methods 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 5
- 230000001413 cellular effect Effects 0.000 claims description 3
- 239000000498 cooling water Substances 0.000 claims description 3
- 238000000746 purification Methods 0.000 abstract description 20
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 19
- 229910052742 iron Inorganic materials 0.000 description 9
- 229910052751 metal Inorganic materials 0.000 description 8
- 239000002184 metal Substances 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000004512 die casting Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005672 electromagnetic field Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 241001062472 Stokellia anisodon Species 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000013332 literature search Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000010813 municipal solid waste Substances 0.000 description 1
- 230000000505 pernicious effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Landscapes
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
- Continuous Casting (AREA)
Abstract
The utility model discloses a kind of pouring cup device with electromagnetism purified treatment for magnesium iron mold continuous production, belong to casting mold apparatus technical field.Including top-down upper strata melt gatherer, the electromagnetic cleaning means in middle level and the cast gate cup base of lower floor, electromagnetic cleaning means include the ceramic separator in thermal insulation layer, and ceramic separator periphery is equipped with thermal insulation layer, thermal insulation layer periphery winding electromagnetic coil.The utility model can effectively solve the problems, such as that flow is short during melt cast, fluctuation is big, realize the steady progress of electromagnetic purification process；The ceramic separator for possessing differing tilt angles can meet the needs of different pouring conditions from having the cast gate cup base of multiple interfaces area to be engaged；Three layers of detachable structure of whole sprue cup, electromagnetic cleaning means mobile platform and its lifting arm system above, can be engaged with the casting process of multiple molds, meet automated production demand.
Description
Technical field
A kind of pouring cup device is the utility model is related to, belongs to casting mold apparatus technical field.
Background technology
The quality of molten iron is to influence the principal element of casting product quality.The quality of molten iron is by molten iron temperature, chemical analysis
Formed with hot metal purifying degree three norms.With the development of melting technique, people can obtain 1500 DEG C or so and temperature easily
Stable high temperature liquid iron, meanwhile, the accurate thing of chemical composition substantially fluctuates.It is clear that hot metal purifying degree is shadow in three norms
The key link of molten steel quality is rung, the pernicious gas in molten iron and various non-metallic inclusions how is removed, obtains pure molten iron,
As the main direction of production premium casting.Especially in cavityless casting, various field trashes are by with the solidification of casting in molten iron
And interiors of products is stayed in, forming various casting lacks, and becomes the principal contradiction for influencing casting product quality.
Electromagnetism separation field trash technology is a kind of novel metal cleaning molten technology that developed recently gets up, and principle is to utilize
The extruding force Pinch Force effects of electromagnetic field, nonconducting non-metallic inclusion liquid or solid-state are quickly divided from melt
Separate out and.Different according to the applying mode of electromagnetic field, metal bath electromagnetic purification technology has the orthogonal steady magnetic field of DC electric field, friendship
The forms such as galvanic electricity field, alternating magnetic field, rotating excitation field, high frequency magnetic field and travelling-magnetic-field.The melt compared with traditional filtering technique
Electromagnetic purification technology has the characteristics that efficient, pollution-free, continuous processing metal bath, and can effectively remove small be mingled with
Thing.
Find that Chinese patent ZL101899577B and ZL100460108C are disclosed respectively through the literature search to the prior art
" metal melt on-line electromagnetic purification device " with c-type iron core in a kind of metal smelt field and a kind of it is used for Aluminum sheets casting
" chute device of powered electromagnetic purifier " of production.The characteristics of two patents is the production for aluminum alloy continuous casting
Journey.Different from continuously casting, for die casting, the particularity that its casting process has proposes higher to electromagnetic purification and wants
Ask：First, flow is short during melt cast and fluctuation is big, and strict demand is proposed to the disposal of stability of electromagnetic purification；2nd,
Under normal conditions, a furnace charge needs continuously to pour into a mould multiple molds, and electromagnetic cleaning means cannot be fixed at one at this time, electromagnetic purification
Device must be engaged with running gate system, detachable, removable, and production line need to be coordinated to carry out automated control.It is meanwhile above-mentioned
In two kinds and other patents, there has been no the electromagnetic cleaning means being designed for molten iron casting process characteristic.
Utility model content
To solve defect existing in the prior art, the purpose of this utility model is to provide one kind and is used for magnesium iron mold serialization
The pouring cup device with electromagnetism purified treatment of production, solves the molten iron purification impurities removal under flow instabilities, is ensureing greatly
While amplitude raising is mingled with removal efficiency, the automatic continuous production of electromagnetic purification process is realized.
The technical solution of the utility model is：The sprue cup with electromagnetism purified treatment for magnesium iron mold continuous production
Device, including melt gatherer, the liquid mouth that stores of the melt gatherer connect electromagnetic purification dress by the connector of bottom
Put, the electromagnetic cleaning means include the ceramic separator in thermal insulation layer, and the ceramic separator upper surface is the high B in A ends
Low inclined-plane is held, the connector is located above A ends, and ceramic separator periphery is equipped with thermal insulation layer, thermal insulation layer periphery winding electromagnetism
Coil, electromagnetic coil connection power supply, the chamber of the ceramic separator lower end connection cast gate cup base, the upper lateral part of the chamber
Overflow port is connected, the port of export of the overflow port is located above melt collection device, and the melt collection device is located on casting mold.
The storage liquid mouth is located at below casting ladle, and the casting ladle is connected with pouring car.
The electromagnetic cleaning means upper end is equipped with heat-preserving cover plate, and electromagnetic cleaning means periphery is equipped with crust of the device.
Described device shell periphery is equipped with the lifting arm lantern ring, and the electromagnetic cleaning means are connected by the lifting arm lantern ring and lifted
Arm system, the lifting arm system are located on electromagnetic cleaning means mobile platform.
The electromagnetic coil connects power supply by water-cooled cable with coil connectors.
The casting mold is located on casting mold stent.
The connector cross-sectional area is less than or equal to 1/3rd of ceramic separator upper surface area.
It is detachably connected between the melt gatherer, electromagnetic cleaning means, cast gate cup base by junction button.
The electromagnetic coil is formed by copper tube coiling, and cooling water, the copper tube connection cooling are led in the copper tube
Cabinet, the cooling cabinet are located on electromagnetic cleaning means mobile platform.
The section of the ceramic separator is cellular square hole.
The beneficial effects of the utility model are：Ceramic separator with ramp structure feature matches with melt gatherer
Close, can at utmost slow down the liquid flow impact of metal bath in casting process, ensure the stationarity of whole electromagnetic purification process, show
Write lifting purification efficiency；The ceramic separator and the cast gate cup base with multiple interfaces area for possessing differing tilt angles match
Conjunction can meet the needs of different pouring conditions；Three layers of detachable structure of whole sprue cup, electromagnetic cleaning means mobile platform and
Lifting arm system above it, can be engaged with the casting process of multiple molds, meet automated production demand.For die casting
The particularity that casting process has, at a kind of band electromagnetic purification for magnesium iron mold continuous production
The pouring cup device of reason, the device can effectively solve the problems, such as that flow is short during melt cast, fluctuation is big, realize that electromagnetism is net
The steady progress of change process；The demand that multiple molds are continuously poured into a mould in production is directed at the same time, devises electromagnetic cleaning means oneself
Dynamic networked control systems.
Brief description of the drawings
Fig. 1 is the pouring cup device structure diagram of the utility model；
Fig. 2 is electromagnetic purification processing system schematic diagram.
Reference numeral is as follows in figure：1st, liquid mouth is stored, 2, connector, 3, heat-preserving cover plate, 4, electromagnetic coil, 5, thermal insulation layer, 6,
Crust of the device, 7, ceramic separator, 8, overflow port, 9, coil connectors, 10, the lifting arm lantern ring, 11, pour car, 12, casting mold branch
Frame, 13, electromagnetic cleaning means mobile platform, 14, power supply, 15, water-cooled cable, 16, lifting arm system, 17, casting mold, 18, melt
Collection device, 19, casting ladle, 20, chamber.
Embodiment
1-2 is described further the utility model below in conjunction with the accompanying drawings：
For the pouring cup device with electromagnetism purified treatment of magnesium iron mold continuous production, including melt gatherer,
The liquid mouth 1 that stores of the melt gatherer connects electromagnetic cleaning means, the electromagnetic cleaning means bag by the connector 2 of bottom
Include the ceramic separator 7 in the thermal insulation layer 5,7 upper surface of ceramic separator is the low inclined-plane in the high B ends in A ends, its inclination angle
Degree is finely adjusted according to poring rate, with this collectively as the unhurried current control means in casting process, increases electromagnetic purification process
Melt liquid stream stationarity, lift purification efficiency, the connector 2 be located above A ends, and 7 periphery of ceramic separator is equipped with heat-insulated
Layer 5,5 periphery of thermal insulation layer winding electromagnetic coil 4, electromagnetic coil 4 connect power supply 14, and 7 lower end of ceramic separator connects cast gate
The chamber 20 of cup base, the upper lateral part connection overflow port 8 of the chamber 20, the port of export of the overflow port 8 are located at melt collection
The top of device 18, the melt collection device 18 are located on casting mold 17, and overflow port 8 is used to export unnecessary melt, it is ensured that pours
Finish rear electromagnetic cleaning means not remaining melt, the convenient continuous cast for carrying out next mold.
The storage liquid mouth is located at the lower section of casting ladle 19, and the casting ladle 19 is connected with pouring car 11.
The electromagnetic cleaning means upper end is equipped with heat-preserving cover plate 3, and electromagnetic cleaning means periphery is equipped with crust of the device 6.
6 periphery of described device shell is equipped with the lifting arm lantern ring 10, and the electromagnetic cleaning means are connected by the lifting arm lantern ring 10
Lifting arm system 16 is connect, the lifting arm system 16 is located on electromagnetic cleaning means mobile platform 13.
The electromagnetic coil 4 connects power supply 14 by water-cooled cable 15 and coil connectors 9.
The casting mold 17 is located on casting mold stent 12.
2 cross-sectional area of connector is less than or equal to 1/3rd of 7 upper surface area of ceramic separator.
It is detachably connected between the melt gatherer, electromagnetic cleaning means, cast gate cup base by junction button.Upper strata
Melt gatherer can be according to the parameter designed, designeds such as cast shape, cast flow and the matching ratio of electromagnetic cleaning means.
The electromagnetic coil 4 is formed by copper tube coiling, and cooling water, the copper tube connection cooling are led in the copper tube
Cabinet, the cooling cabinet are located on electromagnetic cleaning means mobile platform 13.
The section of the ceramic separator 7 is cellular square hole.
It is the three-decker of pouring cup device as shown in Figure 1, including top-down upper strata melt gatherer, middle level
Electromagnetic cleaning means and the cast gate cup base of lower floor, the specific size of three layers of device according to the running gate system demand of mold and into
Row design, and the angle of inclination of ceramic separator 7 is big according to the liquid stream of casting process with connector size in melt gatherer
Depending on small, speed.In casting process, the melt in casting ladle 19 is entered in electromagnetic cleaning means by melt gatherer, first
First it is in contact with the higher position of ceramic separator 7, and is gradually filled with along inclined-plane inside whole electromagnetic cleaning means；Poring rate
Control should be with the liquid level in melt gatherer storage liquid mouth 1 steadily for foundation；Since flow velocity of the liquid stream in 2 side of connector is higher,
Therefore 7 passage of ceramic separator longer at this can effectively ensure that its electromagnetic purification efficiency, and net with the melt at other positions
It is consistent to change effect.
The volume of the cast gate cup base of lower floor should ensure that the liquid level during whole electromagnetic purification is not higher than overflow
Mouth 8；After casting mold is full of, the liquid level of sprue cup chassis interior rises, and electromagnetic cleaning means can be flowed into along it more than overflow port 8
In exterior melt collection device 18.
Fig. 2 show electromagnetic purification processing system schematic diagram, after overflow port 8 begins to flow out unnecessary melt, can determine that and pours
Note terminates, and mobile pouring truck 11 starts the casting process of next mold；Meanwhile utilize the lifting arm being connected with the lifting arm lantern ring 10
System 16 separates upper strata melt gatherer, the electromagnetic cleaning means in middle level with the cast gate cup base of lower floor, and utilizes electromagnetism
Purifier mobile platform 13 is placed on the cast gate cup base of next mold, prepares the electromagnetic purification poured into a mould next time
Process.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art
For art personnel, on the premise of the utility model technical principle is not departed from, some improvement and modification can also be made, these change
The scope of protection of the utility model is also should be regarded as into modification.
Claims (10)
- A kind of 1. pouring cup device with electromagnetism purified treatment for magnesium iron mold continuous production, it is characterised in that including Melt gatherer, the storage liquid mouth (1) of the melt gatherer connect electromagnetic cleaning means by the connector (2) of bottom, The electromagnetic cleaning means include the ceramic separator (7) in thermal insulation layer (5), and ceramic separator (7) upper surface is A The low inclined-plane in high B ends is held, the connector (2) is located above A ends, and ceramic separator (7) periphery is equipped with thermal insulation layer (5), heat-insulated Layer (5) periphery winding electromagnetic coil (4), electromagnetic coil (4) connection power supply (14), ceramic separator (7) the lower end connection are poured The chamber (20) of cup base, the upper lateral part connection overflow port (8) of the chamber (20), the port of export position of the overflow port (8) Above melt collection device (18), the melt collection device (18) is located on casting mold (17).
- 2. the pouring cup device with electromagnetism purified treatment according to claim 1 for magnesium iron mold continuous production, It is characterized in that, the storage liquid mouth is located at below casting ladle (19), the casting ladle (19) is connected with pouring car (11).
- 3. the pouring cup device with electromagnetism purified treatment according to claim 1 for magnesium iron mold continuous production, It is characterized in that, the electromagnetic cleaning means upper end is equipped with heat-preserving cover plate (3), electromagnetic cleaning means periphery is equipped with crust of the device (6)。
- 4. the pouring cup device with electromagnetism purified treatment according to claim 3 for magnesium iron mold continuous production, It is characterized in that, described device shell (6) periphery is equipped with the lifting arm lantern ring (10), the electromagnetic cleaning means pass through lifting arm set Ring (10) connection lifting arm system (16), the lifting arm system (16) are located on electromagnetic cleaning means mobile platform (13).
- 5. the pouring cup device with electromagnetism purified treatment according to claim 1 for magnesium iron mold continuous production, It is characterized in that, the electromagnetic coil (4) connects power supply (14) by water-cooled cable (15) and coil connectors (9).
- 6. the pouring cup device with electromagnetism purified treatment according to claim 1 for magnesium iron mold continuous production, It is characterized in that, the casting mold (17) is located on casting mold stent (12).
- 7. the pouring cup device with electromagnetism purified treatment according to claim 1 for magnesium iron mold continuous production, It is characterized in that, connector (2) cross-sectional area is less than or equal to 1/3rd of ceramic separator (7) upper surface area.
- 8. the pouring cup device with electromagnetism purified treatment according to claim 1 for magnesium iron mold continuous production, It is characterized in that, it is detachably connected between the melt gatherer, electromagnetic cleaning means, cast gate cup base by junction button.
- 9. the pouring cup device with electromagnetism purified treatment according to claim 5 for magnesium iron mold continuous production, It is characterized in that, the electromagnetic coil (4) is formed by copper tube coiling, cooling water is led in the copper tube, the copper tube leads to Water-cooled cable (15) connection cooling cabinet is crossed, the cooling cabinet is located on electromagnetic cleaning means mobile platform (13).
- 10. the pouring cup device with electromagnetism purified treatment according to claim 1 for magnesium iron mold continuous production, It is characterized in that, the section of the ceramic separator (7) is cellular square hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721148714.2U CN207267033U (en) | 2017-09-08 | 2017-09-08 | The pouring cup device with electromagnetism purified treatment for magnesium iron mold continuous production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721148714.2U CN207267033U (en) | 2017-09-08 | 2017-09-08 | The pouring cup device with electromagnetism purified treatment for magnesium iron mold continuous production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207267033U true CN207267033U (en) | 2018-04-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721148714.2U Active CN207267033U (en) | 2017-09-08 | 2017-09-08 | The pouring cup device with electromagnetism purified treatment for magnesium iron mold continuous production |
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| CN (1) | CN207267033U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107498001A (en) * | 2017-09-08 | 2017-12-22 | 大连理工大学 | The pouring cup device with electromagnetism purified treatment for magnesium iron mold continuous production |
-
2017
- 2017-09-08 CN CN201721148714.2U patent/CN207267033U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107498001A (en) * | 2017-09-08 | 2017-12-22 | 大连理工大学 | The pouring cup device with electromagnetism purified treatment for magnesium iron mold continuous production |
| CN107498001B (en) * | 2017-09-08 | 2023-08-11 | 大连理工大学 | Pouring cup device with electromagnetic purification treatment for continuous production of ductile iron casting mold |
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