CN207255038U - A kind of stamping die for processing arc surfaced tap retaining ring - Google Patents
A kind of stamping die for processing arc surfaced tap retaining ring Download PDFInfo
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- 238000004080 punching Methods 0.000 claims abstract description 35
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Abstract
本实用新型公开了一种加工弧面形龙头扣环的冲压模具。本实用新型拉伸,冲孔复合在一个模具上,工作时,当条料有定位销正确定位后,冲压机头带动模柄下行,落料在凹模和上凹凸模间完成,落料冲孔后,模柄继续下行,落料件由上凹凸模,拉伸冲孔凹凸模,以及翻边凹模之间间隙完成侧壁翻边拉伸,在翻边凹模,拉伸冲孔凹凸模上部球形槽型腔内完成球形成型,成型后冲孔凸模下行,完成冲孔。本实用新型使所有工艺在一个工位完成,落料,拉伸,冲孔复合都在一个模具上完成,这样生产效率较高。
The utility model discloses a stamping die for processing an arc-shaped faucet buckle. The utility model is stretched and punched together on one mould. When working, when the strip is correctly positioned by the positioning pin, the stamping head drives the die handle to go down, and the blanking is completed between the concave die and the upper concave-convex die. After the hole, the die handle continues to go down, and the blanking part is completed by the gap between the upper concave-convex die, the stretch punching concave-convex die, and the flanging die, and the side wall flanging is completed. Spherical forming is completed in the cavity of the spherical groove on the upper part of the mold, and the punching punch moves down after forming to complete the punching. The utility model enables all processes to be completed at one station, and blanking, stretching, punching and compounding are all completed on one mold, so that the production efficiency is higher.
Description
技术领域technical field
本实用新型涉及模压加工设备领域,具体的说,是一种用于高效弧面形龙头扣环的冲压模具。The utility model relates to the field of molding processing equipment, in particular to a stamping die used for high-efficiency arc-shaped faucet clasps.
背景技术Background technique
酒店卫浴或家庭装修中,龙头管为美观起见,一般需要封闭处理,龙头及管口连接处,为了美观,一般设计一个扣环,扣在管口伸出部分的墙壁或瓷砖上,这种扣环形状各异,有球形,圆柱环形等。扣环作为高档龙头附件一起作为商品出售,所以批量非常大,成本应该越低越好。现有的生产工艺,一般是条料在复合模冲孔,落料,最后在另一拉深模成型。这样的工艺效率低下,导致成本较大。若采用级进模,冲孔,落料,拉深的工艺,则存在设备体积较大,投资成本较大的缺陷。In the hotel bathroom or home decoration, the faucet pipe generally needs to be closed for the sake of aesthetics. For the sake of beauty, a buckle is usually designed at the connection between the faucet and the nozzle, and it is buckled on the wall or tile at the protruding part of the nozzle. The rings have different shapes, such as spherical, cylindrical and so on. The buckle is sold as a commodity together with high-end faucet accessories, so the batch is very large, and the cost should be as low as possible. The existing production process is generally that the strip is punched in the composite die, blanked, and finally formed in another drawing die. Such a process is inefficient, resulting in high cost. If the process of progressive die, punching, blanking, and deep drawing is adopted, there will be defects of large equipment volume and large investment cost.
实用新型内容Utility model content
本实用新型为了解决传统加工工艺效率低下、成本较大的问题,而提供一种结构简单、使用方便的,成本小,生产率高的加工弧面形龙头扣环的多工序复合冲压模具。In order to solve the problems of low efficiency and high cost of the traditional processing technology, the utility model provides a multi-process composite stamping die for processing arc-shaped faucet buckle rings with simple structure, convenient use, low cost and high productivity.
本实用新型加工弧面形龙头扣环的冲压模具,其特征是,包括上模座11和下模座1,所述下模座1上通过内六角螺钉3定位圆柱销26,定位圆柱销26向上依次穿过下固定板4、凹模5,对凹模5进行定位,凹模5内侧设置伸冲孔凹凸模24,凹模5夹紧拉伸冲孔凹凸模24,下模座通过压板固定在冲床工作台上,导柱下端通过过盈配合固定在下模座上;The stamping die of the utility model for processing arc-shaped faucet buckle is characterized in that it includes an upper mold base 11 and a lower mold base 1, and the lower mold base 1 is positioned with a cylindrical pin 26 through an inner hexagon socket screw 3, and a cylindrical pin 26 is positioned. Pass through the lower fixing plate 4 and the die 5 upwards in order to position the die 5. The inner side of the die 5 is provided with a concave-convex die 24 for stretching and punching. The die 5 clamps the concave-convex die 24 for stretching and punching. It is fixed on the punch table, and the lower end of the guide column is fixed on the lower mold base through interference fit;
所述上模座11上通过螺栓13固定模柄14,上模座通过内六角螺钉18固定圆柱销19,圆柱销19向下依次穿过上垫板10、上固定板20,上凹凸模22固定于上固定板20,上凹凸模22中心位置设置对冲孔凸模21,上凹凸模22与对冲孔凸模21之间由上至下依次安装夹套和推动翻边凹模23,夹套用于夹紧冲孔凸模21;所述拉伸冲孔凹凸模24上表面与推动翻边凹模23下表面相契合,导套8通过过盈配合固定在上模座11上,导柱上端位于导套内;上模座上在导套8内侧设置限位通孔,限位通孔内设置有圆柱头限位螺钉12,圆柱头限位螺钉12穿过上垫板10与卸料板7固定,位于上垫板10与卸料板7之间的圆柱头限位螺钉的外周缠绕弹簧9,实现对上凹凸22模落料后的卸料动作;模柄14中心设置打料杆15,打料杆15下端与推板16相邻,限位螺钉17顶端与推板16底面固定,限位螺钉17依次穿过上垫板10和夹套,实现一个制件从凸模上的自动推料动作,顶料器推杆依次穿过下模座和下固定板,顶料器推杆顶端连接顶块25,顶块25位于拉伸冲孔凹凸模24外周并与上凹凸模22下端相邻,顶块25用于从下方顶出制件,制件形状如图2所示。The upper die base 11 is fixed with a bolt 13 to fix the mold handle 14, and the upper die base is fixed with a hexagon socket head cap screw 18 to fix the cylindrical pin 19, and the cylindrical pin 19 passes through the upper backing plate 10, the upper fixed plate 20, and the upper concave-convex die 22 downwards. It is fixed on the upper fixing plate 20, and the center of the upper concave-convex die 22 is provided with a punching hole punch 21. Between the upper concave-convex die 22 and the punching hole punch 21, a jacket and a flanging die 23 are sequentially installed from top to bottom. The jacket is used to clamp the punching hole. Hole punch 21; the upper surface of the stretch punching concave-convex die 24 matches the lower surface of the pushing flanging die 23, the guide sleeve 8 is fixed on the upper mold base 11 through interference fit, and the upper end of the guide post is located in the guide sleeve; On the mold base, limit through holes are set on the inner side of guide sleeve 8, and cylinder head limit screws 12 are arranged in the limit through holes. The outer circumference of the cylinder head limit screw between the plate 10 and the unloading plate 7 is wound with a spring 9 to realize the unloading action after blanking the upper concave-convex mold 22; Adjacent to the push plate 16, the top of the limit screw 17 is fixed to the bottom surface of the push plate 16, and the limit screw 17 passes through the upper backing plate 10 and the jacket in turn to realize the automatic pushing action of a workpiece from the punch. The push rod of the pusher passes through the lower mold base and the lower fixing plate in turn, and the top of the push rod of the ejector is connected with the top block 25. It is used to eject the workpiece from below, and the shape of the workpiece is shown in Figure 2.
本实用新型把所有工序复合在一个模具设备上,本实用新型使所有工艺在一个工位完成,落料,拉伸,冲孔复合都在一个模具上完成,这样生产效率较高。模柄固定在高速冲压机内,冲压机每个行程都会生产一个制件,每工作日产量在5000个左右。The utility model combines all the processes on one mold equipment. The utility model makes all the processes complete at one station, and blanking, stretching, punching and compounding are all completed on one mold, so that the production efficiency is higher. The die handle is fixed in the high-speed stamping machine, and each stroke of the stamping machine will produce a workpiece, and the output per working day is about 5,000.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为生产制件图。Figure 2 is a diagram of the production part.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
如图1所示,本实用新型加工弧面形龙头扣环的冲压模具,包括上模座11和下模座1,下模座1上通过内六角螺钉3定位圆柱销26,定位圆柱销26向上依次穿过下固定板4、凹模5,对凹模5进行定位,凹模5内侧设置伸冲孔凹凸模24,凹模5夹紧拉伸冲孔凹凸模24,凹模5上设置固定挡料销6,下模座通过压板固定在冲床工作台上,导柱2下端通过过盈配合固定在下模座上。As shown in Figure 1, the stamping die of the utility model for processing arc-shaped faucet clasps includes an upper mold base 11 and a lower mold base 1, and the lower mold base 1 uses hexagon socket head cap screws 3 to position the cylindrical pin 26 and position the cylindrical pin 26 Pass through the lower fixing plate 4 and the die 5 upwards in order to position the die 5. The inner side of the die 5 is provided with a concave-convex die 24 for stretching and punching. The die 5 clamps the concave-convex die 24 for stretching and punching. The stopper pin 6 is fixed, the lower mold base is fixed on the punch workbench through the pressing plate, and the lower end of the guide post 2 is fixed on the lower mold base through interference fit.
上模座11上通过螺栓13固定模柄14,上模座通过内六角螺钉18固定圆柱销19,圆柱销19向下依次穿过上垫板10、上固定板20,上凹凸模22固定于上固定板20,上凹凸模22中心位置设置对冲孔凸模21,上凹凸模22与对冲孔凸模21之间由上至下依次安装夹套和推动翻边凹模23,夹套用于夹紧冲孔凸模21;所述拉伸冲孔凹凸模24上表面与推动翻边凹模23下表面相契合,导套8通过过盈配合固定在上模座11上,导柱上端位于导套内。上模座上在导套8内侧设置限位通孔,限位通孔内设置有圆柱头限位螺钉12,圆柱头限位螺钉12穿过上垫板10与卸料板7固定,位于上垫板10与卸料板7之间的圆柱头限位螺钉的外周缠绕弹簧9,实现对上凹凸22模落料后的卸料动作。模柄14中心设置打料杆15,打料杆15下端与推板16相邻,限位螺钉17顶端与推板16底面固定,限位螺钉17依次穿过上垫板10和夹套,实现一个制件从凸模上的自动推料动作,顶料器推杆依次穿过下模座和下固定板,顶料器推杆27顶端连接顶块25,顶块25位于拉伸冲孔凹凸模24外周并与上凹凸模22下端相邻,顶块25用于从下方顶出制件。On the upper mold base 11, the bolt 13 is used to fix the mold handle 14, and the upper mold base fixes the cylindrical pin 19 through the hexagon socket head cap screw 18, and the cylindrical pin 19 passes through the upper backing plate 10 and the upper fixing plate 20 downwards in turn, and the upper concave-convex mold 22 is fixed on the On the upper fixing plate 20, the center position of the upper concave-convex mold 22 is provided with a pair of punching punches 21, between the upper concave-convex mold 22 and the pair of punching hole punches 21, a jacket and a push flange die 23 are sequentially installed between the upper concave-convex mold 22 and the punching hole punch 21, and the jacket is used to clamp the punching punch 21 ; The upper surface of the stretching punching concave-convex die 24 matches the lower surface of the push flanging concave-convex die 23, the guide sleeve 8 is fixed on the upper die base 11 through interference fit, and the upper end of the guide post is located in the guide sleeve. On the upper mold base, a limit through hole is set inside the guide sleeve 8, and a cylinder head limit screw 12 is arranged in the limit through hole, and the cylinder head limit screw 12 passes through the upper backing plate 10 and is fixed with the discharge plate 7. The outer circumference of the cylindrical head limit screw between the backing plate 10 and the discharge plate 7 is wound with a spring 9 to realize the discharge action after the upper concave-convex 22 die blanking. The center of the mold handle 14 is provided with a punching rod 15, the lower end of the punching rod 15 is adjacent to the push plate 16, the top of the limit screw 17 is fixed to the bottom surface of the push plate 16, and the limit screw 17 passes through the upper backing plate 10 and the jacket in turn to realize When a product is automatically pushed from the punch, the ejector push rod passes through the lower mold base and the lower fixing plate in sequence. The top of the ejector push rod 27 is connected to the top block 25, and the top block 25 is located The outer periphery of the mold 24 is adjacent to the lower end of the upper concave-convex mold 22, and the top block 25 is used for ejecting the workpiece from below.
上下模座的相对运动通过导柱导向准确实现。The relative movement of the upper and lower mold bases is accurately realized through the guidance of the guide pillars.
本实用新型加工弧面形龙头扣环的冲压模具,工作时,当条料由定位销正确定位后,冲压机头带动模柄14下行,落料在凹模5和上凹凸模22间完成,落料冲孔后,模柄继续下行,落料件由上凹凸模22,拉伸冲孔凹凸模24,以及翻边凹模23之间间隙完成侧壁翻边拉伸,在翻边凹模23,拉伸冲孔凹凸模24的上部球形槽型腔内完成球形成型,成型后冲孔凸模21下行,完成冲孔。之后打杆15推动推板16,推动翻边凹模23顶出制件。同时靠侧向气压吹出制件到非工作区。之后条料前行,定位后,模柄下行,进行另一加工循环。The utility model is used to process the stamping die for arc-shaped faucet buckle. When working, when the strip material is correctly positioned by the positioning pin, the stamping machine head drives the die handle 14 to go down, and the blanking is completed between the concave die 5 and the upper concave-convex die 22. After blanking and punching, the mold handle continues to descend, and the blanking part is completed by the upper concave-convex die 22, the stretch punching concave-convex die 24, and the gap between the flanging concave-convex die 23 to complete the side wall flanging stretching. 23. Spherical forming is completed in the upper spherical groove cavity of the stretch punching concave-convex die 24, and the punching die 21 descends after forming to complete the punching. Afterwards, the rod 15 pushes the push plate 16 to push the flanging die 23 to eject the workpiece. At the same time, the workpiece is blown out to the non-working area by lateral air pressure. Afterwards, the strip moves forward, and after positioning, the handle of the die moves down to carry out another processing cycle.
上面所述的实施例是对本实用新型的优选实施方式进行描述,并非对本实用新型的构思和范围进行限定。在不脱离本实用新型设计构思的前提下,本领域普通人员对本实用新型的技术方案做出的各种变型和改进,均应落入到本实用新型的保护范围,本实用新型请求保护的技术内容,已经全部记载在权利要求书中。The above-mentioned embodiments describe preferred implementations of the present utility model, but do not limit the concept and scope of the present utility model. Under the premise of not departing from the design concept of the present utility model, various modifications and improvements made by ordinary persons in the art to the technical solution of the present utility model should fall into the protection scope of the present utility model, and the technology claimed by the utility model The contents are all described in the claims.
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| CN201721255713.8U CN207255038U (en) | 2017-09-28 | 2017-09-28 | A kind of stamping die for processing arc surfaced tap retaining ring |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109317561A (en) * | 2018-11-23 | 2019-02-12 | 中国航发沈阳黎明航空发动机有限责任公司 | A kind of cupuliform retainer part composite punching mold |
| CN109894522A (en) * | 2019-03-26 | 2019-06-18 | 青岛元檀金属制品有限公司 | A kind of tarpaulin buckles continuous producing apparatus |
| CN111822565A (en) * | 2020-07-20 | 2020-10-27 | 重庆晋川精密五金有限公司 | Snake-shaped strip and thin sheet piece stamping die |
| CN112974643A (en) * | 2021-03-11 | 2021-06-18 | 衢州众德精密机械有限公司 | Novel integrated into one piece mould |
-
2017
- 2017-09-28 CN CN201721255713.8U patent/CN207255038U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109317561A (en) * | 2018-11-23 | 2019-02-12 | 中国航发沈阳黎明航空发动机有限责任公司 | A kind of cupuliform retainer part composite punching mold |
| CN109894522A (en) * | 2019-03-26 | 2019-06-18 | 青岛元檀金属制品有限公司 | A kind of tarpaulin buckles continuous producing apparatus |
| CN109894522B (en) * | 2019-03-26 | 2022-12-06 | 青岛元檀金属制品有限公司 | Continuous production facility is detained to tarpaulin |
| CN111822565A (en) * | 2020-07-20 | 2020-10-27 | 重庆晋川精密五金有限公司 | Snake-shaped strip and thin sheet piece stamping die |
| CN112974643A (en) * | 2021-03-11 | 2021-06-18 | 衢州众德精密机械有限公司 | Novel integrated into one piece mould |
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