CN207246748U - A kind of Portable high-strength degree bolt molybdenum disulphide grease flies brush application device - Google Patents
A kind of Portable high-strength degree bolt molybdenum disulphide grease flies brush application device Download PDFInfo
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- CN207246748U CN207246748U CN201721174611.3U CN201721174611U CN207246748U CN 207246748 U CN207246748 U CN 207246748U CN 201721174611 U CN201721174611 U CN 201721174611U CN 207246748 U CN207246748 U CN 207246748U
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Abstract
A kind of winged brush device of Portable high-strength degree bolt molybdenum disulphide grease, including fly brush device, hopper and driving motor, its top feed mouth for flying brush device and go out hopper is installed, drive the output terminal of motor to be connected with the shaft of winged brush device;Flying brush device includes flying brush cover, flies brush rotor, rear end cap and drive end bearing bracket, the top for flying brush cover is equipped with feed inlet, the endoporus for flying brush cover is gap-matched with winged brush rotor, fly brush rotor and set smearing inner cavity, open at least twice Entering fat and fly brush mounting groove in the outside of winged brush rotor, Entering fat, which flies to install on brush mounting groove, flies brush, and the rear end for flying brush rotor is the shaft for flying brush device;Fly brush rotor and winged brush cover rear end is sealed using rear end cap, O-ring seal, winged brush rotor and winged brush cover front end using drive end bearing bracket capping;Workpiece bolt plug hole is set on drive end bearing bracket.The utility model provides a kind of mechanical smearing, the Portable high-strength degree bolt molybdenum disulphide grease that labor intensity is relatively low, work efficiency is higher flies brush application device.
Description
Technical field
The utility model relates generally to wind generating technology, the assembling of the dynamic power machine such as ship and locomotive and installing area,
Fly brush application device more particularly to a kind of Portable high-strength degree bolt molybdenum disulphide grease.
Background technology
Bolt is big in the dynamic power machines such as wind power generating set, ship, locomotive assemble and install as common connector
Amount ground uses.The consideration that can not be dismantled after bolt occlusion is lubricated and prevented for the flank to thread connection, in high intensity spiral shell
During the use of bolt, carry out brushing the anti-occlusion processing of molybdenum disulphide grease to being screwed face.For example, GB/T33628-
2017《Wind power generating set high-strengt h joint installation specification》In have such requirement:" 5.15, high-strength bolt installation should
Using anti-seizure agent, anti-seizure agent recommends the lubricant that molybdenum disulfide content is more than 30%." molybdenum disulphide grease is because of it
With excellent metal surface adsorptivity, rust-preventing characteristic, water-fast erosion, corrosion resistance, the features such as extremely long service life, at present
Its use scope is more and more wide.But the molybdenum disulphide grease viscosity is high, cone penetration is on 250~350 (25 DEG C, a 0.1mm) left sides
The right side, usually changes greatly into paste, viscosity with variation of ambient temperature.Wind turbines, ship equipment at present, locomotive etc. are large-scale
High-strength bolt mostly now applies molybdenum sulfide lubricating grease mode using current by hand when equipment is installed in factory or field is installed, because of spiral shell
Bolt enormous amount, brush is smeared extremely inefficient by hand, and is smeared phenomenon that is uneven, wasting lubricating grease and also occurred often, especially
During its severe low temperature environment operation in the wild, bolt, which is smeared, seems particularly time-consuming, and labor intensity is huge, smears quality and also is difficult to protect
Card.
The content of the invention
In order to overcome the shortcomings of existing the uneven of mode of smearing manually, labor intensity is larger, work efficiency is relatively low, this
Utility model provides a kind of mechanical smearing, reduction labor intensity, work efficiency is higher, can be applicable in a variety of harsh environments
Portable high-strength degree bolt molybdenum disulphide grease flies brush application device.
Technical solution is used by the utility model solves its technical problem:
A kind of winged brush device of Portable high-strength degree bolt molybdenum disulphide grease, including fly brush device, hopper and driving
Motor, hopper, the output terminal and the winged brush device of the driving motor are installed at its top feed mouth of the winged brush device
Shaft connects;
The winged brush device includes flying brush and covers, flies brush rotor, rear end cap and drive end bearing bracket, the top of the winged brush cover be equipped with into
Material mouth, the endoporus of the winged brush cover are gap-matched with winged brush rotor, and the winged brush rotor, which is set, smears inner cavity, and the winged brush turns
The outside of son opens at least twice Entering fat and flies brush mounting groove, and the Entering fat flies to install the winged brush on brush mounting groove, and the winged brush turns
The rear end of son is the shaft of the winged brush device;It is close using rear end cap, O-ring seal that the winged brush rotor and winged brush cover rear end
Envelope, the winged brush rotor and winged brush are covered front end and are covered using drive end bearing bracket;Workpiece bolt plug hole is set on the drive end bearing bracket.
Further, the perforate scraping blade with perforate size regulatory function is set on the workpiece bolt plug hole, it is described to open
Hole scraping blade is connected with chuck.
Further, the winged brush device, which is further included and stretched into, smears the at most spiral shell that the workpiece bolt end of inner cavity coordinates
Follow closely, at most screw, the at most screw are located at the bottom for smearing inner cavity described in fixation on the winged brush rotor.
Further, the hopper includes crossover sub, hopper casing, gland and gravity counterweight, the crossover sub with
Its top feed mouth connection of the winged brush device, the hopper casing are installed on the crossover sub, and the gland can be upper and lower
Slide in material head casing, the gravity counterweight is connected with the gland.
Described device further includes bottom plate platform, flies brush device base and motor installation base, is installed on the bottom plate platform
The winged brush device base and motor installation base, on the winged brush device base installation fly brush device, the driving motor peace
On the motor installation base.
The winged brush cover rear end is fixed with winged brush device base using bolt-connection, and it is screw thread to fly brush cover its top feed mouth
Hole, the threaded hole couple with hopper, and the winged brush cover interior surface sets wearing layer.
The beneficial effects of the utility model are mainly manifested in:1, smear uniform, materials saving;2, gravity counterweight, flies brush and takes out
Suction fat, injection rate are uniformly adjustable;3, the brushing length of adjustable bolt;4, can brushing different size bolt;5, workpiece is certainly
Dynamic positioning, is operated using single plug, easy to operate;6, design is compact, light-weight, and gross weight is no more than 25kg, light easy
Carry;7, smearing is efficient, and energy consumption is low, and consumption power is no more than 180W;
Brief description of the drawings
Fig. 1 is the structure diagram of the utility model.
Fig. 2 is the detail of construction that the utility model flies brush device.
Label in figure:1, bottom plate platform;2, fly brush device;3, hopper;4, fly brush device base;5, small-sized speed governing electricity
Machine;6, motor installation base;7, workpiece bolt;201, fly brush cover;202, fly brush rotor;203, rear end cap;204, O-shaped sealing
Circle;205, at most screw;206, fly brush;207, drive end bearing bracket;208, scraping blade;209, scraping blade chuck.
Embodiment
The utility model is further described below in conjunction with the accompanying drawings.
Referring to Figures 1 and 2, a kind of winged brush device of Portable high-strength degree bolt molybdenum disulphide grease, including:
Bottom plate platform 1, has the tablet of certain precision, and benchmark is provided to fly brush device and motor installation, centering;
Fly brush device 2, including fly brush cover 201, fly brush rotor 202, rear end cap 203, at most O-ring seal 204, screw
205th, fly brush 206, drive end bearing bracket 207, scraping blade 208, scraping blade chuck 209, fly brush cover 201 and joined with winged brush device base 4 using bolt
Fixation is connect, winged 201 upper ends of brush cover are threaded hole and couple with hopper 3, and winged brush covers 201 endoporus and uses gap with winged brush rotor 202
Coordinate, interior surface sets wearing layer.Fly brush rotor 202 and set smearing inner cavity, at most screw 205, outside opens 3 Entering fats and flies brush installation
Groove, fly brush 206 installed in groove it is fixed after, when winged brush rotor 202 is rotated and smeared, which has to aspirate lubricates in the hopper of top
The effect of fat, flies 202 front end of brush rotor and sets seal groove, rear end shaft is coupled with small-sized speed regulating motor 5 using keyway.Fly brush rotor
202 are sealed with brush 201 rear ends of cover are flown using rear end cap 203, O-ring seal 204, and front end is covered using drive end bearing bracket 207.Drive end bearing bracket
Workpiece bolt plug hole is set on 207, and adapted perforate scraping blade 208 and chuck 209 carry out aperture area local capping, by adjusting
The perforate size of scraping blade 208, it is possible to achieve carry out striking off function to the unnecessary lubricating grease of different model bolt.Pass through workpiece bolt
The unnecessary lubricating grease of workpiece bolt end is removed in contact with most bolt 205, can also be by adjusting at most bolt 205
Thread depth adjusts the smearing length of workpiece bolt.
Hopper 3, including crossover sub, hopper casing, gland and gravity counterweight composition.Hopper and winged brush cover are installed
Afterwards, according to the viscosity of molybdenum disulphide grease reality, choose different gravity clump weights, by way of adding counterweight, it can be achieved that
The function of injection lubricating grease is extruded when smearing.
Fly brush device base 4, mounting surface has higher verticality and planarity requirements, ensures winged brush device and motor
Accuracy of alignment.
Small-sized speed regulating motor 5, using 180W and following small-sized speed regulating motor, power is provided to fly brush device operating.
Motor installation base 6, mounting surface have higher a verticality and planarity requirements, ensure motor and winged brush device
Accuracy of alignment.
As shown in Figure 1, the Portable high-strength degree bolt molybdenum disulphide grease application device of the present embodiment, by winged brush device
2 are installed on winged brush device base 4, and small-sized speed regulating motor 5 is installed on motor installation base 6, is completed on bottom plate platform 1
After centering, fastened with bolt, then hopper 3 is installed on and is flown on brush device 2, complete the assembling of single unit system.
As shown in Fig. 2, the assembly of the winged brush device 2 of the present embodiment, including fly brush 206 by 3 and be fixed on winged brush rotor 202
On, it screw 205 will at most be fixed on winged brush rotor 202, winged brush rotor 202 is installed to and is flown in brush cover 201, by drive end bearing bracket
207 are installed on winged brush cover 201, then mounting O-shaped sealing ring 204 and rear end cap 203, finally install scraping blade 208 and scraping blade card again
Disk 209, that is, complete to fly the assembly of brush device 2.
The high-strength bolt molybdenum disulphide grease application device of the present embodiment is selected when smearing operation according to bolt model
Corresponding scraping blade is selected, after installing, hopper is injected into molybdenum disulphide grease, covers gland, install gravity counterweight.Start small-sized
Speed regulating motor 5, corresponding rotating speed is transferred to by motor, and workpiece bolt is open insertion up to encountering at most screw from scraping blade 208
205, then take out bolt and complete to smear.
Claims (6)
- A kind of 1. winged brush device of Portable high-strength degree bolt molybdenum disulphide grease, it is characterised in that:Including flying brush device, material Bucket and driving motor, hopper is installed at its top feed mouth of the winged brush device, and the output terminal of the driving motor flies with described The shaft connection of brush device;The winged brush device includes flying brush cover, flies brush rotor, rear end cap and drive end bearing bracket, and the top of the winged brush cover, which is equipped with, to be fed Mouthful, the endoporus of the winged brush cover is gap-matched with winged brush rotor, and the winged brush rotor, which is set, smears inner cavity, the winged brush rotor Outside open at least twice Entering fat and fly brush mounting groove, the Entering fat flies to install the winged brush on brush mounting groove, the winged brush rotor Rear end be the winged brush device shaft;The winged brush rotor and winged brush are covered rear end and are sealed using rear end cap, O-ring seal, The winged brush rotor and winged brush are covered front end and are covered using drive end bearing bracket;Workpiece bolt plug hole is set on the drive end bearing bracket.
- 2. a kind of winged brush device of Portable high-strength degree bolt molybdenum disulphide grease as claimed in claim 1, its feature exist In:The perforate scraping blade with perforate size regulatory function, the perforate scraping blade and chuck are set on the workpiece bolt plug hole Connection.
- 3. a kind of winged brush device of Portable high-strength degree bolt molybdenum disulphide grease as claimed in claim 1 or 2, its feature It is:The winged brush device, which is further included and stretched into, smears the at most screw that the workpiece bolt end of inner cavity coordinates, and the winged brush turns At most screw, the at most screw are located at the bottom for smearing inner cavity described in being fixed on son.
- 4. a kind of winged brush device of Portable high-strength degree bolt molybdenum disulphide grease as claimed in claim 1 or 2, its feature It is:The hopper includes crossover sub, hopper casing, gland and gravity counterweight, the crossover sub and the winged brush device Its top feed mouth connection, the hopper casing be installed on the crossover sub on, the gland can be slided up and down in hopper set In pipe, the gravity counterweight is connected with the gland.
- 5. a kind of winged brush device of Portable high-strength degree bolt molybdenum disulphide grease as claimed in claim 1 or 2, its feature It is:Described device further includes bottom plate platform, flies brush device base and motor installation base, on the bottom plate platform described in installation Fly brush device base and motor installation base, installed on the winged brush device base and fly brush device, the driving motor is installed on On the motor installation base.
- 6. a kind of winged brush device of Portable high-strength degree bolt molybdenum disulphide grease as claimed in claim 5, its feature exist In:The winged brush cover rear end is fixed with winged brush device base using bolt-connection, and it is threaded hole to fly brush cover its top feed mouth, described Threaded hole couples with hopper, and the winged brush cover interior surface sets wearing layer.
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CN201721174611.3U CN207246748U (en) | 2017-09-14 | 2017-09-14 | A kind of Portable high-strength degree bolt molybdenum disulphide grease flies brush application device |
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CN201721174611.3U CN207246748U (en) | 2017-09-14 | 2017-09-14 | A kind of Portable high-strength degree bolt molybdenum disulphide grease flies brush application device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107504353A (en) * | 2017-09-14 | 2017-12-22 | 浙江运达风电股份有限公司 | A kind of Portable high-strength degree bolt molybdenum disulphide grease flies brush application device |
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- 2017-09-14 CN CN201721174611.3U patent/CN207246748U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107504353A (en) * | 2017-09-14 | 2017-12-22 | 浙江运达风电股份有限公司 | A kind of Portable high-strength degree bolt molybdenum disulphide grease flies brush application device |
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