CN207239759U - A kind of cylinder jacket reaming jig - Google Patents
A kind of cylinder jacket reaming jig Download PDFInfo
- Publication number
- CN207239759U CN207239759U CN201720907416.0U CN201720907416U CN207239759U CN 207239759 U CN207239759 U CN 207239759U CN 201720907416 U CN201720907416 U CN 201720907416U CN 207239759 U CN207239759 U CN 207239759U
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- hole
- guide way
- cylinder jacket
- sliding block
- cover board
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Abstract
The utility model discloses a kind of cylinder jacket reaming jig, it includes tapered sleeve and guide way, stepped hole is offered in tapered sleeve, guide way is located in stepped hole, and stepped hole includes hole A, bellmouth and the hole B being sequentially communicated, and the bottom of guide way and hole A coordinate, at least three sliding slots are offered on guide way, sliding block is equipped with sliding slot, the side of sliding block is equipped with the conical surface with the surface engagement of bellmouth, and sliding block is equipped with interchangeable pawl.The utility model can ensure the concentricity of the endoporus and periphery formed after liner blank first time hole machined, the uniformity for reducing cylinder jacket roughing process Wall-Thickness Difference, improving interior tissue distribution, reduce after process and finished product deform influence to final products precision caused by Tissue distribution is uneven, reduce blank allowance and weight, Improving The Quality of Products, reduction material and processing cost.
Description
Technical field
It the utility model is related to cylinder sleeve clamp, and in particular to a kind of cylinder jacket reaming jig.
Background technology
First time roughing procedure arrangement in industry to liner blank endoporus has two kinds of technological processes:The first be with
Rough-cast Internal hole positioning, uses internal expansion type fixture tensioner endoporus.Using double V-shaped fixture to the external centring after machined, axis
To pressure side surface.Second of technique is positioned using the circular conical surface of upper lower platen, its anchor point is arranged on cylinder liner blank upper and lower ends
At the intersection of face and periphery.Positioning method is with the Internal hole positioning after thick cut with scissors, and is completed using internal expansion type fixture tensioner endoporus thick
Turning and end face.Since cylinder jacket generally uses centrifugal casting, contain certain scum in molten iron of casting, its density is less than iron
Water density, under the action of centrifuge power, scum floats on cylinder sleeve bore surface, in cylinder liner blank bore area shape after cooling
Raised into irregular scum, it is distributed and height dimension is in irregular distribution.When the 2nd, being cast due to cylinder jacket, both ends must make
With asbestos pad, and asbestos pad is than relatively soft, its two planes flatness, the depth of parallelism, thickness are all in irregular distribution, so as to make
It is discrete larger into the cylinder jacket both ends of the surface flatness, the verticality that cast out is poured.When the 3rd, being cast due to cylinder jacket, outer round surface and mould
Bore area is in close contact, and the cylindrical Surface fineness of liner blank of formation is higher, and nearer close to periphery, material structure is got over
Densification, performance are better, and interior tissue distribution is concentric with periphery, and cylinder sleeve interior tissue radially divide by performance and casting flaw
Cloth has difference.The first above-mentioned technique is using first turning and end face, rear thick fraising, since bore area has irregular point
The scum of cloth so that fixture tensioner point is in scum raised position during tensioner endoporus, causes axial line and reason that actual processing goes out
The axial line thought deviates larger, occurs the problems such as cylindrical big with the endoporus Wall-Thickness Difference, endoporus of cylinder sleeve is with cylindrical axis deviation after processing;
Simultaneously as actual axial line and theoretical axial line deviation are larger so that along the equally distributed interior tissue of periphery axial line
Structure distribution situation is disturbed, and can cause subsequently to be deformed in product and finished product cylinder jacket, it is also possible to casting flaw occurs
Increase, influences product quality.Above-mentioned second of technique is using first thick hinge cylinder cover inner hole, rear turning and end face, due to end face
Actual surface shape is undesirable, when thick hinge positions, is positioned using the conical surface, can equally cause cylinder liner blank deflection, causes actual add
The axial line that work goes out and the deviation of preferable axial line are larger, the first flow institute produced problem equally occurs.
Utility model content
The purpose of the utility model is to overcome the deficiencies in the prior art, there is provided a kind of cylinder jacket reaming jig, Ke Yibao
Endoporus and the concentricity of periphery, the reduction cylinder jacket roughing process wall thickness formed after card liner blank first time hole machined
Process and finished product are deformed to final caused by Tissue distribution is uneven after difference, the uniformity for improving interior tissue distribution, reduction
The influence of Product Precision, reduce blank allowance and weight, Improving The Quality of Products, reduce material and processing cost.
The purpose of this utility model is achieved through the following technical solutions:
A kind of cylinder jacket reaming jig, it includes tapered sleeve and guide way, stepped hole, the guiding is offered in the tapered sleeve
Body is located in stepped hole, and the stepped hole includes hole A, bellmouth and the hole B being sequentially communicated, and the bottom of guide way and hole A coordinate,
At least three sliding slots are offered on guide way, sliding block is equipped with the sliding slot, the side of the sliding block is equipped with the table with bellmouth
The conical surface that face coordinates, sliding block are equipped with interchangeable pawl.
Preferably, the guide way bottom is equipped with spring bumper cover, and guide way bottom offers mounting hole A, the spring cup
Mounting hole B is offered at the top of plate, axial resetting spring, the axial direction resetting spring position are installed between spring bumper cover and guide way
In in mounting hole A and mounting hole B.
Preferably, the guide way is equipped with cover board, and the sliding slot, the sliding block are formed between the cover board and guide way
Radial direction resetting spring is installed between cover board, installing blind is offered on the sliding block, limit hole is offered on cover board, it is described
The both ends of radial direction resetting spring are respectively in installing blind and limit hole.
Preferably, the inner side of the interchangeable pawl is equipped with positioning disc, and three interchangeable pawls are symmetrical along the center of circle of stepped hole
Distribution.
Preferably, seam dish is installed, the top surface of the seam dish is equipped with anti-slop serrations A on the cover board.
Preferably, the sliding block is fixedly connected with interchangeable pawl by screw, and positive stop key is equipped between sliding block and interchangeable pawl.
Preferably, the positioning disc is equipped with anti-slop serrations B.
Preferably, the tapered sleeve has transition connecting disc, and the transition connection sheet is located at the lower section of spring bumper cover.
The beneficial effects of the utility model are:The locating benchmark of selection for liner blank up and down periphery, its shape
Shape and positional precision are higher, cylindrical smaller with the Wall-Thickness Difference of endoporus after thick fraising, it is possible to reduce liner blank allowance, from
And reach saving material, reduce the purpose of cost;Remain to greatest extent the parts of cylinder jacket material structure better performances not by
Cutting removes, and improves the performance of cylinder sleeve;The characteristics of due to centrifugal casting, cylinder jacket material structure performance is radially
Difference is had, and this technique utility model can guarantee that cylindrical and endoporus concentricity, reduce the deflection journey that cylinder sleeve positioning produces
Degree, thus, materials microstructure is evenly distributed along cylinder sleeve center line, and the distribution of circumferencial direction material structure is asymmetric after reducing processing
Caused by internal stress change, so as to reduce the deformation of process and finished product after cylinder sleeve;Fixture anchor point is arranged on liner blank
The a bit of cylindrical place of upper and lower ends, liner blank end surface shape, site error on positioning accuracy without influence, in clamping process
In, cylinder sleeve end face only transmits axial clamping force;Upper and lower sides fixture is constantly in mutually linkage, synchronous regime, ensures upper and lower sides certainly
Centralizer positioning, the action of clamping process are definitely consistent with the time;Instantaneous clamping, cylinder jacket upper and lower ends simultaneously clamp on,
As long as there is one end not clamp, then the other end would not clamp cylinder sleeve, and the upper and lower sides clamp time is synchronous generation, avoids clamping
The asynchronous influence to cylinder jacket centering precision.
Brief description of the drawings
Fig. 1 is the utility model front view;
Fig. 2 is the L-L sectional views of Fig. 1;
Fig. 3 is the N-N sectional views of Fig. 1;
Fig. 4 is the configuration schematic diagram of the utility model;
Fig. 5 is the front view of sliding block;
Fig. 6 is the U-U sectional views of Fig. 5;
Fig. 7 is the use state diagram of the utility model;
Fig. 8 is the A-A sectional views of Fig. 7;
In figure, 1- tapered sleeves, 2- guide ways, 3- sliding blocks, 4- cover boards, the interchangeable pawls of 5-, 6- positive stop keys, 7- spring bumper covers, 8- mistakes
Cross terminal pad, 9- seam dish, 10- stepped holes, 11- radial direction resetting springs, 12- axial direction resetting springs, 13- holes A, 14- bellmouth,
15- holes B, 16- sliding slot, 17- mounting holes A, 18- mounting hole B, 19- installing blind, 20- limit holes, 21- anti-slop serrations A, 22- are anti-skidding
Tooth B, 23- positioning disc, 24- keyways, the 25- conical surfaces, 26- workbench, 27- clamping cylinders, 28- liner blanks.
Embodiment
The technical solution of the utility model, but the scope of protection of the utility model are described in further detail below in conjunction with the accompanying drawings
It is not limited to as described below.
As shown in Fig. 1 ~ 6, a kind of cylinder jacket reaming jig, it includes tapered sleeve 1 and guide way 2, ladder is offered in tapered sleeve 1
Hole 10, guide way 2 are located in stepped hole 10, and stepped hole 10 includes hole A13, bellmouth 14 and the hole B15 being sequentially communicated, guide way
2 bottom and hole A13 coordinate, and at least three sliding slots 16 are offered on guide way 2, are equipped with sliding block 3 in sliding slot 16, and the one of sliding block 3
Side is equipped with the conical surface 25 with the surface engagement of bellmouth 14, and 2 bottom of guide way is equipped with spring bumper cover 74, and 2 bottom of guide way opens up
There is mounting hole A17, the top of spring bumper cover 74 offers mounting hole B18, is provided between spring bumper cover 74 and guide way 2 axial multiple
Position spring 12, axial resetting spring 12 are located in mounting hole A17 and mounting hole B18.Tapered sleeve 1 has transition connecting disc 8, transition
Connection sheet is located at the lower section of spring bumper cover 7.Guide way 2 is equipped with cover board 4, and seam dish 9, the top of seam dish 9 are provided with cover board 4
Face is equipped with anti-slop serrations A21, and sliding slot 16 is formed between cover board 4 and guide way 2, is provided between sliding block 3 and cover board 4 and radially resets
Spring 11, offers installing blind 19 on sliding block 3, and limit hole 20, the both ends difference of radial direction resetting spring 11 are offered on cover board 4
In installing blind 19 and limit hole 20.Sliding block 3 is equipped with interchangeable pawl 5, and sliding block 3 is fixedly connected with interchangeable pawl 5 by screw,
Be equipped with positive stop key 6 between sliding block 3 and interchangeable pawl 5, positive stop key 6 is installed in the keyway 24 opened up on sliding block 3, and by screw with
Sliding block 3 is fixed.The inner side of interchangeable pawl 5 be equipped with positioning disc 23, its act on be clamp workpiece when contacted with workpiece and to workpiece outside
Circle is positioned;Three interchangeable pawls 5 are symmetrical along the center of circle of stepped hole 10.Positioning disc 23 is equipped with anti-slop serrations B22, it is made
Be when preventing from slightly reaming workpiece rotate, there is provided opposite direction moment of torsion be used for offset the roughing reamer cutting moment of torque.
Preferably as shown in figure 3, seam dish 9 is fixedly connected with cover board 4 by screw, guide way 2 and cover board 4 pass through screw
It is fixedly connected, spring bumper cover 74 is fixedly connected with tapered sleeve 1 by screw.
As shown in Figure 7,8, wherein clamping cylinder 27 can be cylinder or hydraulic cylinder.Fixture usually uses in pairs during use, leads to
Cross transition connecting disc 8 fixture is installed on lathe, two fixtures are placed in, and about 26 both sides for boring table, and a sleeve clamp connects
Reserved clamping cylinder end face on the upside of lathe is connected to, another sleeve clamp is connected to reserved locating interface, liner blank on the downside of lathe
28 are placed on the anti-slop serrations A21 of the seam dish 9 of downside fixture, and upside fixture is gradually reduced under the driving of clamping cylinder 27 and presses to cylinder
The upper surface of blank 28 is covered, so that promote the cover board 4 of upside fixture and guide way 2 upward, the cover board 4 and guide way of downside fixture
2 downwards, are coordinated, the interchangeable pawl 5 on sliding block 3 is inwardly tightened, by liner blank 28 by the conical surface 25 and bellmouth 14 of sliding block 3
Clamp.Finally liner blank 28 is cylindrical is centrally positioned on the center line of fixture, axial no longer to produce displacement.Machine
Afterwards, upside clamping cylinder 27 unclamps, and drives upside fixture to move up, and each component of downside fixture is in axial resetting spring 12 and radially multiple
Resetted under the active force of position spring 11, unclamp the liner blank 28 after machining.
The above is only the preferred embodiment of the utility model, it should be understood that the utility model is not limited to herein
Disclosed form, is not to be taken as the exclusion to other embodiment, and can be used for various other combinations, modification and environment, and
It can be modified in contemplated scope described herein by the technology or knowledge of above-mentioned teaching or association area.And this area
The modifications and changes that personnel are carried out do not depart from the spirit and scope of the utility model, then all should be in right appended by the utility model
It is required that protection domain in.
Claims (8)
- A kind of 1. cylinder jacket reaming jig, it is characterised in that:It includes tapered sleeve and guide way, and ladder is offered in the tapered sleeve Hole, the guide way are located in stepped hole, and the stepped hole includes hole A, bellmouth and the hole B being sequentially communicated, the bottom of guide way Portion and hole A coordinate, and at least three sliding slots are offered on guide way, are equipped with sliding block in the sliding slot, the side of the sliding block is equipped with With the conical surface of the surface engagement of bellmouth, sliding block is equipped with interchangeable pawl.
- A kind of 2. cylinder jacket reaming jig according to claim 1, it is characterised in that:The guide way bottom is equipped with spring Cover board, guide way bottom offer mounting hole A, offer mounting hole B at the top of the spring bumper cover, spring bumper cover and guide way it Between axial resetting spring is installed, the axial direction resetting spring is located in mounting hole A and mounting hole B.
- A kind of 3. cylinder jacket reaming jig according to claim 1, it is characterised in that:The guide way is equipped with cover board, The sliding slot is formed between the cover board and guide way, radial direction resetting spring, the cunning are installed between the sliding block and cover board Installing blind is offered on block, limit hole is offered on cover board, the both ends of the radial direction resetting spring are located at installing blind respectively In limit hole.
- A kind of 4. cylinder jacket reaming jig according to claim 1, it is characterised in that:The inner side of the interchangeable pawl is equipped with fixed Circle of position face, three interchangeable pawls are symmetrical along the center of circle of stepped hole.
- A kind of 5. cylinder jacket reaming jig according to claim 3, it is characterised in that:Seam allowance is installed on the cover board Disk, the top surface of the seam dish are equipped with anti-slop serrations A.
- A kind of 6. cylinder jacket reaming jig according to claim 1, it is characterised in that:The sliding block and interchangeable pawl pass through spiral shell Nail is fixedly connected, and positive stop key is equipped between sliding block and interchangeable pawl.
- A kind of 7. cylinder jacket reaming jig according to claim 4, it is characterised in that:The positioning disc is equipped with anti- Slip teeth B.
- A kind of 8. cylinder jacket reaming jig according to claim 1, it is characterised in that:The tapered sleeve has transition connection Disk, the transition connection sheet are located at the lower section of spring bumper cover.
Priority Applications (1)
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CN201720907416.0U CN207239759U (en) | 2017-07-25 | 2017-07-25 | A kind of cylinder jacket reaming jig |
Applications Claiming Priority (1)
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CN201720907416.0U CN207239759U (en) | 2017-07-25 | 2017-07-25 | A kind of cylinder jacket reaming jig |
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CN207239759U true CN207239759U (en) | 2018-04-17 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107243760A (en) * | 2017-07-25 | 2017-10-13 | 成都银河动力有限公司 | A kind of cylinder jacket reaming jig |
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2017
- 2017-07-25 CN CN201720907416.0U patent/CN207239759U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107243760A (en) * | 2017-07-25 | 2017-10-13 | 成都银河动力有限公司 | A kind of cylinder jacket reaming jig |
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