CN207222360U - Carbon-point goes out screening separator - Google Patents
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- CN207222360U CN207222360U CN201721075335.5U CN201721075335U CN207222360U CN 207222360 U CN207222360 U CN 207222360U CN 201721075335 U CN201721075335 U CN 201721075335U CN 207222360 U CN207222360 U CN 207222360U
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Abstract
Description
技术领域technical field
本实用新型属于碳棒生产设备技术领域,尤其涉及一种碳棒出料筛分装置。The utility model belongs to the technical field of carbon rod production equipment, in particular to a carbon rod discharge screening device.
背景技术Background technique
碳棒经过渗蜡和真空离心操作后可能其中还会存在部分断芯,因此,在对碳棒成品进行包装之前,需要先将其中的断芯进行筛分,除去不良品。There may still be some broken cores in the carbon rods after waxing and vacuum centrifugation. Therefore, before packaging the finished carbon rods, it is necessary to screen the broken cores to remove defective products.
在现有的碳棒出料工序中,通常采用人工分拣的方法将断芯剔除,这种方法费时费力,严重影响生产效率。因此,亟需开发一种适用于碳棒出料工序的可对断芯进行自动筛分的装置,以提高生产效率,降低人工劳动强度和人力资源成本。In the existing carbon rod discharge process, the broken cores are usually removed by manual sorting. This method is time-consuming and laborious, which seriously affects the production efficiency. Therefore, there is an urgent need to develop a device that can automatically screen broken cores suitable for the carbon rod discharging process, so as to improve production efficiency and reduce labor intensity and human resource costs.
实用新型内容Utility model content
本实用新型所要解决的技术问题是,克服以上背景技术中提到的不足和缺陷,提供一种筛分效果好、筛分效率高、结构简单的碳棒出料筛分装置。The technical problem to be solved by the utility model is to provide a carbon rod discharge screening device with good screening effect, high screening efficiency and simple structure by overcoming the deficiencies and defects mentioned in the above background technology.
为解决上述技术问题,本实用新型提出的技术方案为:In order to solve the problems of the technologies described above, the technical solution proposed by the utility model is:
一种碳棒出料筛分装置,包括依次连接的进料滚筒、第一级筛分装置和第二级筛分装置,所述进料滚筒、第一级筛分装置和第二级筛分装置的出料端均向下倾斜设置,第一级筛分装置的进料端与进料滚筒的出料端连通,第一级筛分装置和第二级筛分装置均包括断芯筛分槽,所述断芯筛分槽上均设有多个供碳棒断芯掉落的断芯筛分孔,第一级筛分装置的断芯筛分孔与第二级筛分装置的进料端相连通。A carbon rod discharge screening device, comprising a feeding drum, a first-stage screening device and a second-stage screening device connected in sequence, the feeding drum, the first-stage screening device and the second-stage screening device The discharge end of the device is set downwards, the feed end of the first-stage screening device is connected with the discharge end of the feed drum, and both the first-stage screening device and the second-stage screening device include broken core screening. The broken core screening slot is provided with a plurality of broken core screening holes for the broken core of the carbon rod to fall. The material ends are connected.
作为对上述技术方案的进一步改进:As a further improvement to the above technical solution:
优选的,所述第一级筛分装置为两级筛分结构,包括第一断芯筛分槽和第二断芯筛分槽,所述第一断芯筛分槽的进料端与所述进料滚筒的出料端连通,第一断芯筛分槽的底板上开设有多个第一断芯筛分孔,所述第二断芯筛分槽设于第一断芯筛分槽的下方,第一断芯筛分孔与第二断芯筛分槽的进料端相对应,第二断芯筛分槽的底板上开设有多个第二断芯筛分孔,所述第二断芯筛分孔与第二级筛分装置的进料端相连通。Preferably, the first-stage screening device is a two-stage screening structure, including a first broken-core screening tank and a second broken-core screening tank, the feed end of the first broken-core screening tank is connected to the The discharge end of the feed drum is connected, and a plurality of first broken core screening holes are opened on the bottom plate of the first broken core screening tank, and the second broken core screening tank is arranged on the first broken core screening tank The first broken core screening hole corresponds to the feed end of the second broken core screening tank, and a plurality of second broken core screening holes are opened on the bottom plate of the second broken core screening tank. The second broken core screening hole communicates with the feed end of the second stage screening device.
优选的,所述第二级筛分装置为两级筛分结构,包括第三断芯筛分槽和第四断芯筛分槽,所述第三断芯筛分槽的进料端与所述第二断芯筛分孔相连通,第三断芯筛分槽的底板上开设有多个第三断芯筛分孔,所述第四断芯筛分槽设于第三断芯筛分槽的下方,第三断芯筛分孔与第四断芯筛分槽的进料端相对应,第四断芯筛分槽的底板上开设有多个第四断芯筛分孔。Preferably, the second-stage screening device is a two-stage screening structure, including a third broken core screening tank and a fourth broken core screening tank, the feed end of the third broken core screening tank is connected to the The second broken core screening hole is connected, the bottom plate of the third broken core screening tank is provided with a plurality of third broken core screening holes, and the fourth broken core screening tank is arranged on the third broken core screening tank. Below the groove, the third broken core screening hole corresponds to the feed end of the fourth broken core screening tank, and a plurality of fourth broken core screening holes are provided on the bottom plate of the fourth broken core screening tank.
更优选的,所述第二断芯筛分槽的下方设有用于接收从第二断芯筛分孔掉落的碳棒断芯的第一落料斗,所述第三断芯筛分槽的进料端与所述第一落料斗的出料端相连通。More preferably, a first drop hopper for receiving carbon rod broken cores falling from the second broken core screening hole is provided below the second broken core screening tank, and the third broken core screening tank The feed end communicates with the discharge end of the first drop hopper.
优选的,所述第四断芯筛分槽的出料端设有一第二落料斗。Preferably, a second drop hopper is provided at the discharge end of the fourth broken core screening tank.
优选的,所述第一断芯筛分槽的进料端的两侧均设有一由第一断芯筛分槽向上延伸的挡板。Preferably, both sides of the feed end of the first broken core screening tank are provided with a baffle extending upward from the first broken core screening tank.
优选的,所述第一级筛分装置的下方设有一驱动第一级筛分装置振动的振动装置。Preferably, a vibrating device for driving the first-stage screening device to vibrate is provided below the first-stage screening device.
与现有技术相比,本实用新型的优点在于:Compared with the prior art, the utility model has the advantages of:
(1)通过设置依次连接的进料滚筒、第一级筛分装置和第二级筛分装置,将碳棒进行多级筛分,有效的去除碳棒中的断芯,该筛分装置筛分效果好、效率高,结构简单,有效降低了人工劳动强度,提高了生产效率。(1) By setting the feeding drum, the first-stage screening device and the second-stage screening device connected in sequence, the carbon rods are screened in multiple stages to effectively remove broken cores in the carbon rods. The screening device sieves Good separation effect, high efficiency, simple structure, effectively reducing labor intensity and improving production efficiency.
(2)第一级筛分装置和第二级筛分装置均为两级筛分结构,断芯最多可经过四级筛分,避免了将合格的碳棒误当做断芯处理,更进一步提高了断芯的筛分效果,提高了产品良率。(2) Both the first-stage screening device and the second-stage screening device have a two-stage screening structure, and broken cores can pass through four-stage screening at most, which avoids treating qualified carbon rods as broken cores and further improves The screening effect of the broken core is improved, and the product yield rate is improved.
(3)通过在第一级筛分装置的下方设置振动装置,增加碳棒在第一级筛分装置上的下落速度,有效提高了碳棒的筛分效率。(3) By arranging a vibrating device below the first-stage screening device, the falling speed of the carbon rod on the first-stage screening device is increased, and the screening efficiency of the carbon rod is effectively improved.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are some embodiments of the present utility model. Those skilled in the art can also obtain other drawings based on these drawings without any creative work.
图1为本实用新型碳棒出料筛分装置的结构示意图。Fig. 1 is the structural schematic diagram of the carbon rod discharge screening device of the present invention.
图2为进料滚筒、第一级筛分装置和第一落料斗的结构示意图。Fig. 2 is a structural schematic diagram of the feed drum, the first stage screening device and the first drop hopper.
图3为第二级筛分装置的结构示意图。Fig. 3 is a structural schematic diagram of the second stage screening device.
图例说明:illustration:
1、进料滚筒;2、第一级筛分装置;3、第二级筛分装置;4、第一落料斗;5、第二落料斗;6、挡板;7、成品转运斗;8、成品收集桶;9、断芯收集桶;21、第一断芯筛分槽;22、第二断芯筛分槽;23、第一断芯筛分孔;24、第二断芯筛分孔;31、第三断芯筛分槽;32、第四断芯筛分槽;33、第三断芯筛分孔;34、第四断芯筛分孔。1. Feed drum; 2. First stage screening device; 3. Second stage screening device; 4. First drop hopper; 5. Second drop hopper; 6. Baffle plate; 7. Finished product transfer hopper; 8 , finished product collection bucket; 9, broken core collection bucket; 21, the first broken core screening tank; 22, the second broken core screening tank; 23, the first broken core screening hole; 24, the second broken core screening 31, the third broken core screening slot; 32, the fourth broken core screening slot; 33, the third broken core screening hole; 34, the fourth broken core screening hole.
具体实施方式Detailed ways
为了便于理解本实用新型,下文将结合说明书附图和较佳的实施例对本实用新型作更全面、细致地描述,但本实用新型的保护范围并不限于以下具体的实施例。In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively and in detail below in conjunction with the accompanying drawings and preferred embodiments, but the protection scope of the utility model is not limited to the following specific embodiments.
需要特别说明的是,当某一元件被描述为“固定于、固接于、连接于或连通于”另一元件上时,它可以是直接固定、固接、连接或连通在另一元件上,也可以是通过其他中间连接件间接固定、固接、连接或连通在另一元件上。It should be noted that when an element is described as "fixed, affixed, connected or communicated with" another element, it may be directly fixed, affixed, connected or communicated with another element , can also be indirectly fixed, affixed, connected or communicated with another element through other intermediate connectors.
除非另有定义,下文中所使用的所有专业术语与本领域技术人员通常理解的含义相同。本文中所使用的专业术语只是为了描述具体实施例的目的,并不是旨在限制本实用新型的保护范围。Unless otherwise defined, all technical terms used hereinafter have the same meanings as commonly understood by those skilled in the art. The terminology used herein is only for the purpose of describing specific embodiments, and is not intended to limit the protection scope of the present utility model.
实施例:Example:
如图1至图3所示,一种本实用新型的碳棒出料筛分装置,包括依次连接的进料滚筒1、第一级筛分装置2和第二级筛分装置3。该进料滚筒1、第一级筛分装置2和第二级筛分装置3的出料端均向下倾斜设置。第一级筛分装置2和第二级筛分装置3均为两级筛分结构。其中,第一级筛分装置2包括第一断芯筛分槽21和第二断芯筛分槽22,第一断芯筛分槽21的进料端与进料滚筒1的出料端连通,第一断芯筛分槽21的底板上开设有多个第一断芯筛分孔23。第二断芯筛分槽22设于第一断芯筛分槽21的下方,第一断芯筛分孔23与第二断芯筛分槽22的进料端相对应。第二断芯筛分槽22的底板上开设有多个第二断芯筛分孔24,第二断芯筛分孔24与第二级筛分装置3的进料端相连通。第二级筛分装置3包括第三断芯筛分槽31和第四断芯筛分槽32。第三断芯筛分槽31的进料端与第二断芯筛分孔24相连通,第三断芯筛分槽31的底板上开设有多个第三断芯筛分孔33。第四断芯筛分槽32设于第三断芯筛分槽31的下方,第三断芯筛分孔33与第四断芯筛分槽32的进料端相对应,第四断芯筛分槽32的底板上开设有多个第四断芯筛分孔34。通过设置第一级筛分装置2和第二级筛分装置3,并且该第一级筛分装置2和第二级筛分装置3均采用两级筛分结构,该碳棒出料筛分装置筛分效果好、筛分效率高、结构简单,有效降低了人工劳动强度,提高了生产效率。As shown in Figures 1 to 3, a carbon rod discharge screening device of the present invention includes a feeding drum 1, a first-stage screening device 2 and a second-stage screening device 3 connected in sequence. The discharge ends of the feeding drum 1 , the first-stage screening device 2 and the second-stage screening device 3 are all inclined downward. Both the first-stage screening device 2 and the second-stage screening device 3 have a two-stage screening structure. Wherein, the first-stage screening device 2 includes a first broken core screening tank 21 and a second broken core screening tank 22, and the feed end of the first broken core screen tank 21 communicates with the discharge end of the feed drum 1 A plurality of first broken core screening holes 23 are opened on the bottom plate of the first broken core screening tank 21 . The second broken core screening tank 22 is arranged below the first broken core screening tank 21 , and the first broken core screening hole 23 corresponds to the feeding end of the second broken core screening tank 22 . A plurality of second broken core screening holes 24 are opened on the bottom plate of the second broken core screening tank 22 , and the second broken core screening holes 24 communicate with the feeding end of the second stage screening device 3 . The second stage screening device 3 includes a third broken core screening tank 31 and a fourth broken core screening tank 32 . The feeding end of the third broken core screening tank 31 is in communication with the second broken core screening hole 24 , and a plurality of third broken core screening holes 33 are opened on the bottom plate of the third broken core screening tank 31 . The fourth broken core screening tank 32 is located below the third broken core screening tank 31, the third broken core screening hole 33 corresponds to the feeding end of the fourth broken core screening tank 32, and the fourth broken core screen A plurality of fourth broken core screening holes 34 are opened on the bottom plate of the sub-trough 32 . By setting the first-stage screening device 2 and the second-stage screening device 3, and the first-stage screening device 2 and the second-stage screening device 3 both adopt a two-stage screening structure, the carbon rod discharge screening The device has good screening effect, high screening efficiency and simple structure, which effectively reduces labor intensity and improves production efficiency.
本实施例中,在第二断芯筛分槽22的下方设有用于接收从第二断芯筛分孔24掉落的碳棒断芯的第一落料斗4,第三断芯筛分槽31的进料端与该第一落料斗4的出料端相连通。在第四断芯筛分槽32的出料端设有一个第二落料斗5,方便对断芯进行收集。在第一断芯筛分槽21的进料端的两侧均设有一个由第一断芯筛分槽21向上延伸的挡板6,避免碳棒从进料滚筒1掉入第一断芯筛分槽21时从第一断芯筛分槽21的两侧掉出。优选在第一级筛分装置2的下方设至一个驱动第一级筛分装置2振动的振动装置(图中未示出),这样,可增加碳棒在第一级筛分装置2上的下落速度,有效提高了碳棒的筛分效率。In this embodiment, below the second broken core screening tank 22, a first drop hopper 4 for receiving carbon rod broken cores falling from the second broken core screening hole 24 is provided, and the third broken core screening tank The feed end of 31 communicates with the discharge end of the first drop hopper 4 . A second drop hopper 5 is provided at the discharge end of the fourth broken core screening tank 32 to facilitate collection of broken cores. On both sides of the feed end of the first broken core screening tank 21, a baffle plate 6 extending upward from the first broken core screening tank 21 is provided to prevent carbon rods from falling from the feed drum 1 into the first broken core screen Fall out from both sides of the first broken core screening trough 21 when dividing the trough 21. It is preferable to be provided with a vibration device (not shown) that drives the vibration of the first stage screening device 2 below the first stage screening device 2, like this, can increase the carbon rod on the first stage screening device 2 The falling speed effectively improves the screening efficiency of carbon rods.
该碳棒出料筛分装置的工作原理如下:经渗蜡和真空离心后的碳棒进入进料滚筒1内,在进料滚筒1的慢速滚动下使碳棒的取向趋于一致,碳棒从进料滚筒1的出料端掉入第一断芯筛分槽21内;在振动下,碳棒沿第一断芯筛分槽21的底板下滑,当碳棒经过第一断芯筛分孔23时,较短的碳棒断芯从第一断芯筛分孔23中掉入第二断芯筛分槽22内,合格的碳棒由于长度较长不易从第一断芯筛分孔23中掉下,而沿第一断芯筛分槽21继续下滑从第一断芯筛分槽21的出料端掉出,用成品转运斗7进行收集;掉入第二断芯筛分槽22内的断芯中可能还含有合格碳棒,断芯沿第二断芯筛分槽22继续下滑,断芯从第二断芯筛分孔24掉入第一落料斗4,合格的碳棒从第二断芯筛分槽22的出料端掉入成品转运斗7,实现断芯的二次筛分;经二次筛分后的断芯中可能还含有少量的合格碳棒,第一落料斗4内的断芯再进入第三断芯筛分槽31,断芯经由第三断芯筛分孔33掉入第四断芯筛分槽32内,少量合格碳棒从第三断芯筛分槽31的出料端经第二落料斗5掉入成品收集桶8中进行收集,实现断芯的三次筛分;掉入第四断芯筛分槽32内的断芯经第四断芯筛分孔34掉出至断芯收集桶9进行收集,经筛分后的少量合格碳棒从第四断芯筛分槽32的出料端经第二落料斗5掉入成品收集桶8中进行收集,实现断芯的四次筛分,即完成碳棒的出料筛分过程。The working principle of the carbon rod discharge screening device is as follows: the carbon rod after wax infiltration and vacuum centrifugation enters the feeding drum 1, and the orientation of the carbon rod tends to be consistent under the slow rolling of the feeding drum 1, and the carbon rod The rod falls into the first broken core screening tank 21 from the discharge end of the feeding drum 1; under the vibration, the carbon rod slides down the bottom plate of the first broken core screening tank 21, when the carbon rod passes through the first broken core screen When splitting the hole 23, the shorter carbon rod broken core falls into the second broken core screening groove 22 from the first broken core screening hole 23, and the qualified carbon rod is not easy to be screened from the first broken core due to its longer length. Fall in the hole 23, and continue to slide down along the first broken core screening tank 21, fall out from the discharge end of the first broken core screening tank 21, and collect it with the finished product transfer bucket 7; fall into the second broken core screening tank The broken core in the groove 22 may also contain qualified carbon rods, and the broken core continues to slide along the second broken core screening groove 22, and the broken core falls into the first drop hopper 4 from the second broken core screening hole 24, and the qualified carbon rod Rods fall into the finished product transfer bucket 7 from the discharge end of the second broken core screening tank 22 to realize the secondary screening of broken cores; the broken cores after secondary screening may also contain a small amount of qualified carbon rods. The broken core in the first falling hopper 4 enters the third broken core screening tank 31 again, and the broken core falls into the fourth broken core screening tank 32 through the third broken core screening hole 33, and a small amount of qualified carbon rods pass through the third broken core screening tank 32. The discharge end of the core screening tank 31 falls into the finished product collection bucket 8 through the second drop hopper 5 for collection, realizing three screenings of broken cores; the broken cores dropped into the fourth broken core screening tank 32 pass through the fourth The broken core screening hole 34 falls out to the broken core collection bucket 9 for collection, and a small amount of qualified carbon rod after screening falls into the finished product collection bucket through the second drop hopper 5 from the discharge end of the fourth broken core screening tank 32 8 to collect and realize four screenings of broken cores, that is, to complete the discharge screening process of carbon rods.
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114871123A (en) * | 2022-04-27 | 2022-08-09 | 亳州市亚珠新材料有限公司 | A control system for the discharge and screening of carbon rods |
| CN115254622A (en) * | 2022-07-08 | 2022-11-01 | 青岛宝佳智能装备股份有限公司 | Carbon-point length fixing machine |
-
2017
- 2017-08-25 CN CN201721075335.5U patent/CN207222360U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114871123A (en) * | 2022-04-27 | 2022-08-09 | 亳州市亚珠新材料有限公司 | A control system for the discharge and screening of carbon rods |
| CN114871123B (en) * | 2022-04-27 | 2023-08-22 | 亳州市亚珠新材料有限公司 | A control system for carbon rod discharge screening |
| CN115254622A (en) * | 2022-07-08 | 2022-11-01 | 青岛宝佳智能装备股份有限公司 | Carbon-point length fixing machine |
| CN115254622B (en) * | 2022-07-08 | 2023-03-14 | 青岛宝佳智能装备股份有限公司 | Carbon-point length fixing machine |
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