CN207212296U - Water mist dust-removing system - Google Patents

Water mist dust-removing system Download PDF

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Publication number
CN207212296U
CN207212296U CN201721026882.4U CN201721026882U CN207212296U CN 207212296 U CN207212296 U CN 207212296U CN 201721026882 U CN201721026882 U CN 201721026882U CN 207212296 U CN207212296 U CN 207212296U
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valve
hydraulic
water
water mist
mist dust
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CN201721026882.4U
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胡俊
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An Bai Tuo (nanjing) Construction Mine Equipment Co Ltd
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An Bai Tuo (nanjing) Construction Mine Equipment Co Ltd
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Abstract

The utility model discloses a kind of water mist dust-removing system.Water mist dust-removing system of the present utility model, including electrical system, hydraulic system and the spraying system being sequentially connected;Electrical system controls hydraulic system to change its flow value exported according to control instruction, and the flow value exported according to hydraulic system changes the water-carrying capacity that spraying system sprays, wherein, hydraulic system includes the first valve, electrical system is connected with first valve, current value change its opening degree that first valve is supplied according to electrical system, to change the flow value of hydraulic system output.Water mist dust-removing system of the present utility model, dedusting work can accurately and easily be carried out, and reach good dust removing effects according to the rubble quantity in hole and dust size regulating water flow.

Description

Water mist dust-removing system
Technical field
It the utility model is related to drilling machine technical field, more particularly to a kind of water mist dust-removing system being applied in rig System.
Background technology
At present, during down-the-hole drilling, most of rigs can all run into two problems at work:Rock ash during perforate Big and hole forming difficulty, when particularly carrying out the work of down-the-hole drilling on the soft surface in rock stratum, the performance of the two problems Become apparent.
Rock ash is big during in order to solve the problems, such as perforate, and general rig of the prior art can all be furnished with dust catcher, but When perforate, in order to observe the working condition of the effect of perforate and rock drilling head, the dust gathering arrester of dust catcher will not be close to rock stratum Surface, and when rock drilling has air blast to blow out (slag function is blown in startup) in front, it just can still make rock ash diffusion, influence building ring Border.Only after rock drilling head enters rock layer surface certain depth below, dust gathering arrester can just be close to rock layer surface and cover all Working hole, in the case where blowing the collective effect of slag function and dust-absorbing function, rig is under this operating mode without rock ash.Therefore, prior art Structure only could be solved the problems, such as when rock drilling head enters rock layer surface certain depth below after reduction rock ash, in perforate according to Can not so solve the problems, such as that rock ash is big.
Because under normal conditions, the surface of rock stratum causes than relatively soft and also many small rubbles and dust When perforation of boring machine, the rubble of rock layer surface is inserted in hole together plus the rubble that hole wall drops, and these rubbles be can not Removed by blowing slag function and dust-absorbing function.In this case, in order to solve the problems, such as the forming difficulty in hole, prior art Artificial retaining wall is typically carried out using water, now, soil and rubble are bonded together by operator with water, make hole wall firm, no The situation that rubble is fallen into hole occurs again.But when rock stratum is especially soft, this artificial retaining wall solid hole can be repeated Several times, and in the working site in mine, typically apart from water source farther out, therefore except artificial retaining wall solid hole operational difficulties repeatedly with Outside, the water that retaining wall solid hole needs is also sometimes a kind of difficult to operator, so as to influence the operating efficiency of rig and people The waste of work.
In order to solve the above problems, Chinese patent CN202417361U discloses a kind of rig high-pressure water mist dust pelletizing system, The rig high-pressure water mist dust pelletizing system is come out hydraulic pressure using high-pressure gas circuit, although solving dedusting effect to a certain extent Fruit, but because the flow of water that the rig high-pressure water mist dust pelletizing system is sprayed into sky can not regulate and control, cause in-convenience in use with And the problem of wasting of resources.
The problem of can not accurately and easily reaching good dust removing effects for existing water mist dust-removing system, is, it is necessary to carry For a kind of water mist dust-removing system being applied in rig.
Utility model content
To solve the above problems, the utility model provides a kind of water mist dust-removing system, can be according to the rubble quantity in hole And dust size regulating water flow, dedusting work is accurately and easily carried out, and reach good dust removing effects.
To achieve the above object, a kind of water mist dust-removing system of the present utility model, including be sequentially connected electrical system, liquid Pressure system and spraying system;Electrical system controls hydraulic system to change its flow value exported according to control instruction, and according to liquid The flow value of pressure system output changes the water-carrying capacity that spraying system sprays, wherein,
Hydraulic system includes the first valve, and electrical system is connected with first valve, and the first valve is according to electrical system Its opening degree of the current value change of supply, to change the flow value of hydraulic system output.
Further, the first valve includes coil and valve element, the current output terminal connection of coil and electrical system, according to electricity The current value of gas system supply produces correspondingly sized magnetic force, and coil is according to the openings of sizes of Magnetic Control valve element.
Further, electrical system includes gear modular converter and control output module, and gear modular converter receives user Order, and to control output module send control instruction, control output module according to control instruction adjust to the first valve supply The current value given.
Further, gear modular converter includes change-over switch and potentiometer, according to change change-over switch with it is potentiometric Connected mode generates different voltage signals, and is sent voltage signal as control instruction to control output module.
Further, control output module includes proportional amplifier, and proportional amplifier receives what gear modular converter was sent Voltage signal, and the current value for determining to supply to the first valve according to voltage signal.
Further, proportional amplifier determines the dutycycle of its output pulse width electric current, and root according to the voltage signal of reception The instant current value that proportional amplifier supplies to the first valve is determined according to the dutycycle and default current value of output pulse width electric current.
Further, default current value is equal with the rated current of the first valve.
Further, spraying system includes nozzle, water tank and water pump, and water tank is connected by water pump with nozzle, and water pump passes through Hydraulic system driving rotates;
The gas piping for conveying powerful air-flow is also associated with liquid line between water pump and nozzle.
Further, hydraulic system also includes hydraulic motor and hydraulic oil container, and the first valve is arranged at for connecting hydraulic pressure On the input channel of motor and hydraulic oil container, fluid motor-driven water pump rotates.
Further, hydraulic system also includes hydraulic oil container and the second valve, hydraulic motor pass through intake line and hydraulic pressure Fuel tank is connected, and the second valve is arranged between input channel and output channel.
Water mist dust-removing system of the present utility model, there is provided hydraulic system and electrical system, electrical system can be according to connecing The control instruction received, change the uninterrupted of hydraulic system output hydraulic pressure, and it is big according to the flow of hydraulic system output hydraulic pressure The small water-carrying capacity for changing spraying system and spraying.Therefore, can be sent not to electrical system with the rubble quantity in hole and dust size The water-carrying capacity that same control instruction is sprayed with adjustable spraying system, can easily carry out dedusting work, and reach good and remove Dirt effect.Because opening degree of the hydraulic system of water mist dust-removing system based on the first valve changes the pressure value of its output, and The opening degree of first valve is that the current value supplied according to electrical system controls, therefore, for the opening journey of the first valve The control of degree is more precisely carried out dedusting work, and reaches good dust removing effects.
Brief description of the drawings
Fig. 1 is the structural representation of water mist dust-removing system of the present utility model;
Fig. 2 is the structural representation of hydraulic system of the present utility model and spraying system;;
Fig. 3 is the circuit diagram of electrical system of the present utility model.
Embodiment
Below, with reference to accompanying drawing, structure of the present utility model and operation principle etc. are further described.
As shown in figure 1, water mist dust-removing system of the present utility model, including be sequentially connected electrical system, hydraulic system and Spraying system.Wherein, electrical system can be according to the rubble quantity in the situation and hole of rock layer surface and the generation pair of dust size The control instruction answered, and control hydraulic system to change the flow value of its output according to the control instruction, hydraulic system being capable of basis The flow value for changing output changes the water-carrying capacity that spraying system sprays, can with the rubble quantity in the situation and hole of rock layer surface and The water-carrying capacity that dust size is sprayed to the different control instruction of electrical system transmission with adjustable spraying system, can easily be carried out Dedusting works, and reaches good dust removing effects.
In the utility model embodiment, as shown in Fig. 2 spraying system includes nozzle, water tank and water pump P 1, hydraulic system Including the first valve Y1, hydraulic motor M1 and hydraulic oil container.Wherein, the first valve Y1 be arranged at for connect hydraulic motor M1 and On the input channel of hydraulic oil container, the fluid flow for flowing through hydraulic motor M1 can be controlled.Hydraulic motor M1 output shaft and spray The pump shaft connection of the water pump P 1 of mist system, the rotating speed of water pump P 1 can be controlled by hydraulic motor M1 rotation.Water tank passes through water Pump P1 is connected with nozzle, the rotating speed of water pump P 1 is controlled the water-carrying capacity sprayed from nozzle.
Specifically, hydraulic system of the present utility model and the operation principle of spraying system are:Conveying will be used for and blow slag air-flow Gas piping be incorporated herein in water pump P 1 and nozzle between liquid line, the gas in gas piping is by pneumatics Powerful air-flow after machine compression.When the first valve Y1 is opened, hydraulic motor M1 drives water pump P 1 to start working, and water pump P 1 is by water Water in case is pumped into the liquid line between water pump P 1 and nozzle, because gas piping is incorporated with liquid line, therefore, flue The water for being incorporated to same pipeline is directly brought into the position of the nozzle in rock drilling head by the powerful air-flow in road, water now due to The effect of powerful air-flow sprays into water smoke state, and by nozzle.And nozzle spray water-carrying capacity number depend on completely In the rotating speed of water pump P 1, it can be drawn according to Fig. 1, the first valve Y1 opening degree determines the liquid in hydraulic circuit Flow, the first valve Y1 opening degree is bigger, and the fluid flow in hydraulic circuit is bigger, so that hydraulic motor M1 Rotating speed is bigger, that is, has reached the effect for increasing the rotating speed of water pump P 1.
In the utility model embodiment, hydraulic system also includes hydraulic oil container and the second valve Y2, hydraulic motor M1 lead to Cross intake line to connect with hydraulic oil container, the second valve Y2 is arranged between input channel and output channel.Wherein, the second valve Y2 is overflow valve, because hydraulic motor M1 operating pressure can not be infinitely great, therefore, in order to protect hydraulic motor M1, it is necessary to root The maximum pressure value of hydraulic system pipeline is set according to hydraulic motor M1 rated operating pressure value, when the pressure in hydraulic system pipeline When force value exceedes maximum, partially liq is transmitted back to by hydraulic oil container by overflow valve Y2, so that in hydraulic system pipeline Pressure value reduces, protection hydraulic motor M1.
In order to be controlled to the fluid flow in hydraulic system by electrical system, i.e., it can pass through electrical system Control the first valve.Wherein, the first valve can be configured to according to its opening degree of the current value change of electrical system supply, To change the pressure value of hydraulic system output.Therefore in the utility model embodiment, the first valve can include coil and valve Core, connected by coil and the current output terminal of electrical system, the current value that coil can supply according to electrical system produces phase The magnetic force of size is answered, further according to the openings of sizes of Magnetic Control valve element.Now, the current value change of electrical system output is controlled, The opening degree of i.e. controllable first valve.
In the utility model embodiment, electrical system can include gear modular converter and control output module, gear Modular converter can receive the order of user, can be big according to the rubble quantity in the situation and hole of rock layer surface and dust Small to send control instruction to control output module, control output module adjusts the electric current supplied to the first valve according to control instruction Value, so as to change the opening degree of the first valve, to change the water-carrying capacity of spraying system ejection.
Specifically, gear modular converter includes change-over switch and potentiometer, therefore, it is possible to according to change change-over switch and electricity The connected mode of position meter generates different voltage signals, and is sent voltage signal as control instruction to control output module. Wherein, potentiometer can be rotary knob potentiometer, and change-over switch can be that third gear does not reset rocker switch.
Control output module can include proportional amplifier, and proportional amplifier can receive the electricity of gear modular converter transmission Press signal, and the current value for determining to supply to hydraulic system according to voltage signal.It is scaling in the utility model embodiment The model of device can be 7000-31261-0000000.Wherein, proportional amplifier can determine it according to the voltage signal of reception The dutycycle of output pulse width electric current, dutycycle and default current value further according to output pulse width electric current determine proportional amplifier to The instant current value of first valve supply, so that it is determined that the current value supplied to hydraulic system, corresponding to be supplied to hydraulic system The electric current of size.In order to facilitate the calculating of proportional amplifier, the complexity of calculating is reduced, default current value can be with first The rated current of valve is equal.
In the utility model embodiment, the circuit diagram of electrical system is illustrated in figure 3.
Rotary knob potentiometer R1 resistor both ends are connected with proportional amplifier A1 pin (0) and pin (10V) respectively, its In, it can be rotation that pin (10V), which provides 10V output voltage, pin (0) earthing pole, therefore proportional amplifier A1 for resistor, Button potentiometer R1 resistor provides 10V voltage.Third gear does not reset rocker switch S1 input connection proportional amplifier A1 Pin (IN), the voltage range of the input voltage signal of pin (IN) is 0-10V.Input is divided into third gear, its act on be by The function of water mist dust-removing system is divided into third gear, i.e., 0 grade, I shelves and II grade.When third gear, which does not reset rocker switch S1, is in 0 grade Wait, the input that third gear does not reset rocker switch S1 is not connected with rotary knob potentiometer R1, holds proportional amplifier A1 pins (IN) No-voltage signal inputs, so that water mist dust-removing system is closed.I shelves are in when third gear does not reset rocker switch S1 When, third gear does not reset rocker switch S1 input connection rotary knob potentiometer R1 moveable slider, makes scaling The input voltage signal at device A1 pins (IN) end changes with rotary knob potentiometer R1 change, i.e., by making rotary knob potentiometer R1 Knob forward direction or rotate backward, the water-carrying capacity size that regulation water mist dust-removing system sprays, so that water mist dust-removing system The water-carrying capacity size of ejection is in adjustable mode.When third gear, which does not reset rocker switch S1, is in II grade, third gear does not reset One end that rocker switch S1 input connection rotary knob potentiometer R1 is connected with proportional amplifier A1 pin (10V), makes ratio The input voltage signal at amplifier A1 pins (IN) end is maximum, and now, the water-carrying capacity that water mist dust-removing system sprays is in maximum norm Formula.
Proportional amplifier A1 pin (GND) ground connection, pin (24V) connects power supply, for making proportional amplifier A1 just Often work.
Proportional amplifier A1 is in central role in whole electrical system, and it is mainly by rotary knob potentiometer R1 resistance Signal is converted into the input voltage signal at proportional amplifier A1 pins (IN) end, then the voltage signal is converted into electric current output. Proportional amplifier A1 pin (PWM+) and pin (PWM-) connect the both ends of the first valve Y1 coil respectively.Will be scaling Device A1 is arranged to the input voltage signal and the output current linear proportional relation at pin (PWM+) end at pin (IN) end, and makes Output current is adjustable.Therefore, can be configured with comparative example amplifier A1 parameters, wherein, maximum output current I-MAX can be set according to the rated current of the first valve Y1 coil, i.e., maximum output current I-MAX is set as into the first valve Door Y1 rated current.For example, the first valve Y1 rated current is 1A, then maximum output current I-MAX setting value is 1A.Minimum output current I-MIN can be set according to the needs of electrical system, and ordinary circumstance is arranged to 0, that is, works as pin (IN) when end input voltage signal is 0, the output current at pin (PWM+) end is also 0.But when there is other operating mode needs When, for example when pin (IN) end input voltage signal is 0, the first valve Y1 needs 0.3A electric current, can now incite somebody to action Minimum output current I-MIN value is set as 0.3A.Slope t-ramp values can be adjusted to be raised to most by minimum output current I-MIN In big output current I-MAX time, the rising of the output current at pin (PWM+) end is accelerated or slowed down, and makes the rate of climb Reach expected.Chatter frequency f is primarily to cancel the magnetic hysteresis effect of the first valve Y1 coil, the general basis of this setting value The requirement of coil gives.In the utility model embodiment, model 7000-31261-0000000 proportional amplifier is most Big output current I-MAX is 0-2.5A, and minimum output current I-MIN is 0-1A, and slope t-ramp values are 0.2-10S, and chatter is frequently Rate f is 40-400Hz.
With reference to Fig. 3, the operation principle of the electrical system of the utility model embodiment is as follows:
Such as:It is 800mA by maximum output current I-MAX setting values, minimum output current I-MIN setting values are 0mA, rotation Button potentiometer R1 resistance is 10K Ω.The electric current of first valve Y1 coil is 0-800mA.
When third gear, which does not reset rocker switch S1, is in 0 grade, the no signal of wire 186 is proportional amplifier A1 pins (IN) no signal is held, proportional amplifier A1 pins (PWM+) end is closed without output current, the first valve Y1.
When S1 is in I shelves, wire 186 and 188 turns on, the input voltage letter at proportional amplifier A1 pins (IN) end Number equal to rotary knob potentiometer R1 1 pin and 2 pin both ends between voltage.And the output electricity at proportional amplifier A1 pins (PWM+) end Stream and the input voltage signal at proportional amplifier A1 pins (IN) end are in linear proportional relation.With rotary knob potentiometer R1 knob Exemplified by when being screwed into centre position, the resistance between rotary knob potentiometer R1 1 pin and 2 pin both ends is 5K Ω.Now ratio is put The input voltage signal at big device A1 pins (IN) end is 5V, i.e., input duty cycle is 50%, therefore, proportional amplifier A1 pins (PWM+) output current at end is 400mA, and the first valve Y1 opening degree is 50%.It can be seen that proportional amplifier A1 pins (PWM+) ratio of the output current at end and the first valve Y1 opening degree is identical with input duty cycle.
When S1 is in II grade, wire 186 and 187 turns on, the input voltage at proportional amplifier A1 pins (IN) end Signal is 10V, i.e., input duty cycle is 100%, and therefore, the output current at proportional amplifier A1 pins (PWM+) end is 800mA, First valve Y1 opening degree is 100%.
In summary, the operation principle of the water mist dust-removing system of the utility model embodiment is:
When rig is in the perforate stage, according to the rubble situation in the situation and hole of rock layer surface, water mist dust-removing system is opened System, while open and blow slag function, water is taken position of opening to by powerful air-flow.Water reaches because powerful air-flow is taken out of from nozzle The water of position of opening is into mist-like.Now the rock ash in hole can be combined into relatively large particle with water smoke and be attached to hole On wall, it so can not only suppress the diffusion of rock ash, additionally it is possible to play a part of retaining wall solid hole.In use, water mist dust-removing system Flow-rate adjustment can be divided into third gear, the water-carrying capacity of ejection can be adjusted in real time.
It is in the process it should be noted that particularly significant using the regulation of air quantity when blowing slag function, typically using small wind Amount, the conjugate of rock ash and water can be allowed to be blown if using Wind Volume, do not reach the effect of retaining wall solid hole thus.
Therefore, the water mist dust-removing system of the utility model embodiment can effectively solve the rock that rig runs into perforate Grey big and retaining wall solid hole is difficult, can preferably adjust the current of water mist dust-removing system ejection in real time according to the perforate situation at scene Amount, prevent in boring procedure, the rubble or disintegrating slag of bore edges are fallen into hole, improve drill hole of drilling machine quality and drilling efficiency, Improve boring work environment.
More than, schematic description only of the present utility model, it will be recognized by those skilled in the art that without departing from this practicality On the basis of new operation principle, a variety of improvement can be made to the utility model, this belongs to protection of the present utility model Scope.

Claims (10)

1. a kind of water mist dust-removing system, it is characterised in that including the electrical system, hydraulic system and spraying system being sequentially connected; The electrical system controls the hydraulic system to change its flow value exported according to control instruction, and according to the hydraulic system The flow value of output changes the water-carrying capacity that the spraying system sprays, wherein,
The hydraulic system includes the first valve, and the electrical system is connected with first valve, first valve according to Its opening degree of the current value change of the electrical system supply, to change the flow value of the hydraulic system output.
2. water mist dust-removing system as claimed in claim 1, it is characterised in that first valve includes coil and valve element, institute The current output terminal that coil is stated with the electrical system is connected, and the current value supplied according to the electrical system produces correspondingly sized Magnetic force, the openings of sizes of coil valve element according to the Magnetic Control.
3. water mist dust-removing system as claimed in claim 1, it is characterised in that the electrical system include gear modular converter and Output module is controlled, the gear modular converter receives the order of user, and sends the control to the control output module Instruction, the control output module adjust the current value supplied to first valve according to the control instruction.
4. water mist dust-removing system as claimed in claim 3, it is characterised in that the gear modular converter include change-over switch and Potentiometer, the voltage signal different from the potentiometric connected mode generation according to the change-over switch is changed, and by described in Voltage signal is sent to the control output module as the control instruction.
5. water mist dust-removing system as claimed in claim 4, it is characterised in that the control output module includes scaling Device, the proportional amplifier receive the voltage signal that the gear modular converter is sent, and according to the voltage signal determine to The current value of the first valve supply.
6. water mist dust-removing system as claimed in claim 5, it is characterised in that the proportional amplifier is according to the electricity of reception Pressure signal determines the dutycycle of its output pulse width electric current, and the dutycycle according to the output pulse width electric current and default current value Determine the instant current value that the proportional amplifier supplies to first valve.
7. water mist dust-removing system as claimed in claim 6, it is characterised in that the default current value and first valve Rated current it is equal.
8. water mist dust-removing system as claimed in claim 1, it is characterised in that the spraying system includes nozzle, water tank and water Pump, the water tank are connected by water pump with the nozzle, and the water pump is driven by the hydraulic system and rotated;
The gas piping for conveying powerful air-flow is also associated with liquid line between the water pump and the nozzle.
9. water mist dust-removing system as claimed in claim 8, it is characterised in that the hydraulic system also includes hydraulic motor and liquid Case is pressed oil, first valve is arranged at the input channel for connecting the hydraulic motor and the hydraulic oil container, described Water pump described in fluid motor-driven rotates.
10. water mist dust-removing system as claimed in claim 8, it is characterised in that the hydraulic system also include hydraulic oil container and Second valve, the hydraulic motor are connected by intake line with the hydraulic oil container, and second valve is arranged at described defeated Enter between pipeline and the output channel.
CN201721026882.4U 2017-08-16 2017-08-16 Water mist dust-removing system Active CN207212296U (en)

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Application Number Priority Date Filing Date Title
CN201721026882.4U CN207212296U (en) 2017-08-16 2017-08-16 Water mist dust-removing system

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Application Number Priority Date Filing Date Title
CN201721026882.4U CN207212296U (en) 2017-08-16 2017-08-16 Water mist dust-removing system

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107288558A (en) * 2017-08-16 2017-10-24 阿特拉斯科普柯(南京)建筑矿山设备有限公司 Water mist dust-removing system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107288558A (en) * 2017-08-16 2017-10-24 阿特拉斯科普柯(南京)建筑矿山设备有限公司 Water mist dust-removing system

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