CN207210832U - A kind of top net former of gradual dehydration - Google Patents
A kind of top net former of gradual dehydration Download PDFInfo
- Publication number
- CN207210832U CN207210832U CN201720896458.9U CN201720896458U CN207210832U CN 207210832 U CN207210832 U CN 207210832U CN 201720896458 U CN201720896458 U CN 201720896458U CN 207210832 U CN207210832 U CN 207210832U
- Authority
- CN
- China
- Prior art keywords
- dehydration
- wire
- roller
- top wire
- forming
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Paper (AREA)
Abstract
本实用新型公开一种渐进式脱水的顶网成型器,包括环形顶网和多个成型辊,环形顶网设于底网上方,且环形顶网与底网之间形成湿纸页输送通道;环形顶网与底网的相接部分设有多个成型辊,多个成型辊交替位于环形顶网上方和底网下方,每个成型辊处对应形成一个脱水区;沿湿纸页的输送方向,成型辊的直径逐渐减小,脱水区的脱水压力逐渐增大。其脱水方法是利用多个脱水区的压力逐渐增大,对湿纸页进行多级脱水。本实用新型可实现渐进式脱水,减缓湿纸页脱水成型的速度,从而能更好地满足高定量纸张的生产要求。
The utility model discloses a progressive dehydration top wire former, which comprises an annular top wire and a plurality of forming rollers, the annular top wire is arranged above the bottom wire, and a wet paper delivery channel is formed between the ring top wire and the bottom wire; There are multiple forming rollers on the connecting part of the annular top wire and the bottom wire, and the multiple forming rollers are alternately located above the annular top wire and below the bottom wire, and each forming roller corresponds to a dehydration zone; along the conveying direction of the wet paper sheet , the diameter of the forming roll decreases gradually, and the dehydration pressure in the dehydration zone gradually increases. Its dehydration method is to use the pressure of multiple dehydration zones to gradually increase, and perform multi-stage dehydration on wet paper sheets. The utility model can realize progressive dehydration, slow down the speed of dehydration forming of wet paper sheets, and thus can better meet the production requirements of high quantitative paper.
Description
技术领域technical field
本实用新型涉及制浆造纸技术领域,特别涉及一种渐进式脱水的顶网成型器。The utility model relates to the technical field of pulping and papermaking, in particular to a progressive dehydration top wire former.
背景技术Background technique
传统的长网纸机依靠单面进行脱水,从而使靠网面纸页的填料和细小纤维的留着较低,形成的纸页网面较正面粗糙,导致纸张的两面差大。同时,随着网部脱水的进行,浆层的浓度不断提高,浆层中的纤维开始絮聚,而随着浓度的提高,絮聚的程度也开始加剧,最终造成纸张表面的均匀性较差。The traditional fourdrinier paper machine relies on one side for dehydration, so that the retention of fillers and fine fibers on the web side is low, and the web side of the formed paper is rougher than the front side, resulting in a large difference between the two sides of the paper. At the same time, with the dehydration of the wire part, the concentration of the pulp layer continues to increase, and the fibers in the pulp layer begin to flocculate, and as the concentration increases, the degree of flocculation also begins to intensify, resulting in poor uniformity of the paper surface .
目前一些纸厂,为了改善长网纸机的成纸匀度,除选用好的流浆箱外,往往通过增加传统网案摇振或添加整饰辊来改善纸张表面的均匀度并减小两面差,但其改善效果并不明显,而且这些方法只能用在低速纸机上。一旦纸机车速超过250m/min,传统的网案摇振和整饰辊的作用就会受到限制。更重要的是整饰辊不具备脱水的功能,采用整饰辊的长网部仍然是单面脱水,不能从根本上解决纸张两面差的问题,对改善纸张匀度和减小两面差的作用很小。因此,为进一步改善长网成形的纸张质量,顶网成型器是一种很好的选择。At present, in some paper mills, in order to improve the paper formation of fourdrinier paper machines, in addition to selecting a good headbox, they often increase the traditional wire table shaking or add finishing rollers to improve the paper surface uniformity and reduce the two-sided Poor, but the improvement effect is not obvious, and these methods can only be used on low-speed paper machines. Once the speed of the paper machine exceeds 250m/min, the role of the traditional screen shaking and finishing rolls will be limited. More importantly, the finishing roller does not have the function of dewatering. The fourdrinier section using the finishing roller is still dewatering on one side, which cannot fundamentally solve the problem of paper double-sidedness, and has an effect on improving paper evenness and reducing two-sidedness. very small. Therefore, in order to further improve the paper quality of fourdrinier forming, the top wire former is a good choice.
顶网成型器是指在湿纸幅定型前,在长网纸机网案上方增加一张成形网,湿纸幅在两层网之间通过,使纸幅上下两面脱水,同时通过两层网之间的挤压和水力作用,分散纤维絮聚,减少湿纸页中的纤维絮团,改善纸页匀度,减少纸页结构上的两面差,从而到达明显提高纸页质量的目的。The top wire former refers to adding a forming wire above the fourdrinier paper machine screen before the wet paper web is shaped. The extrusion and hydraulic action between them can disperse the fiber flocculation, reduce the fiber flocculation in the wet paper sheet, improve the evenness of the paper sheet, reduce the difference between the two sides of the paper sheet structure, so as to achieve the purpose of significantly improving the quality of the paper sheet.
目前,顶网成型器从结构上可以简单分为辊式顶网成型器、刮板式顶网成型器和混合式顶网成型器,其中辊式顶网成型器主要由辊子组成,通过两网之间的挤压力和辊子的离心力脱水,脱水效率非常高,同时底网和顶网之间的摩擦主要是滚动摩擦,对网的磨损很小,也减少网部负荷,因此在薄页纸生产中得到了非常广泛的应用。At present, the top wire former can be simply divided into roller type top wire former, scraper type top wire former and hybrid top wire former from the structure. The roller type top wire former is mainly composed of rollers. The extrusion force between the rollers and the centrifugal force of the rollers dewater, and the dehydration efficiency is very high. At the same time, the friction between the bottom wire and the top wire is mainly rolling friction, which has little wear on the wire and reduces the load on the wire. Therefore, in the production of tissue paper has been very widely used.
但由于传统的辊式顶网成型器只有一个脱水成型区,顶网脱水的绝大部分脱水过程在此区域完成,脱水成型区的挤压力很大,这样在生产高定量纸时,一方面,太大的脱水压力会损害纤维层,恶化产品性能,特别是强度性能,也包括印刷性能,严重时会断纸;另一方面,在进夹区时,由于浆层很厚,浆料会被挤出,流向两边和流浆箱方向,也造成成形恶化,影响最终的纸张质量。However, since the traditional roll-type top wire former has only one dewatering forming area, most of the dehydration process of the top wire dehydration is completed in this area, and the extrusion force in the dehydrating forming area is very large, so when producing high-weight paper, on the one hand, , Too much dehydration pressure will damage the fiber layer and deteriorate the product performance, especially the strength performance, including printing performance, and the paper will be broken in severe cases; It is extruded and flows to both sides and the direction of the headbox, which also causes forming deterioration and affects the final paper quality.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的不足,提供一种渐进式脱水的顶网成型器,该顶网成型器可实现渐进式脱水,减缓湿纸页脱水成型的速度,从而能更好地满足高定量纸张的生产要求。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a progressive dehydration top wire former, which can realize progressive dehydration and slow down the speed of dehydration forming of wet paper sheets, thereby better Meet the production requirements of high weight paper.
本实用新型的技术方案为:一种渐进式脱水的顶网成型器,包括环形顶网和多个成型辊,环形顶网设于底网上方,且环形顶网与底网之间形成湿纸页输送通道;环形顶网与底网的相接部分设有多个成型辊,多个成型辊交替位于环形顶网上方和底网下方,每个成型辊处对应形成一个脱水区;沿湿纸页的输送方向,成型辊的直径逐渐减小,脱水区的脱水压力逐渐增大。The technical scheme of the utility model is: a progressive dehydration top wire former, including an annular top wire and a plurality of forming rollers, the annular top wire is arranged above the bottom wire, and wet paper is formed between the ring top wire and the bottom wire Page conveying channel; there are multiple forming rollers at the junction of the annular top wire and the bottom wire, and the multiple forming rollers are alternately located above the annular top wire and below the bottom wire, and each forming roller corresponds to a dehydration zone; along the wet paper In the conveying direction of the sheet, the diameter of the forming roller decreases gradually, and the dehydration pressure in the dehydration zone gradually increases.
作为一种优选方案,所述成型辊有四个,沿湿纸页的输送方向,依次为第一下成型辊、第一上成型辊、第二下成型辊和第二上成型辊,其中,第一下成型辊设于底网下方,且第一下成型辊与底网的相接处形成第一脱水区,第一上成型辊设于环形顶网上方,且第一上成型辊与环形顶网的相接处形成第二脱水区,第二下成型辊设于底网下方,且第二下成型辊与底网的相接处形成第三脱水区,第二上成型辊设于环形顶网上方,且第二上成型辊与环形顶网的相接处形成第四脱水区。其中,第一下成型辊采用沟纹辊,辊上方的湿纸页受两网(即环形顶网和底网)挤压力向下排出的水可通过沟纹排走,减少压花的产生。第二上成型辊作为驱动辊,带动顶网随底网的运行进行循环转动。第一上成型辊和第二上成型辊可以进行上下调节,从而调节环形顶网压入底网的深度,同时调整两网对湿纸页的挤压力及两网的张力,达到调节网部两面脱水分布、优化成形、改善匀度的目的。As a preferred solution, there are four forming rolls, along the conveying direction of the wet paper sheet, they are the first lower forming roll, the first upper forming roll, the second lower forming roll and the second upper forming roll, wherein, The first lower forming roller is arranged under the bottom wire, and the junction of the first lower forming roller and the bottom wire forms the first dehydration zone, the first upper forming roller is arranged above the annular top wire, and the first upper forming roller and the annular The junction of the top wire forms the second dehydration zone, the second lower forming roll is set under the bottom wire, and the junction of the second lower forming roll and the bottom wire forms the third dehydration zone, and the second upper forming roll is set on the ring Above the top wire, and the junction of the second upper forming roller and the ring top wire forms the fourth dehydration zone. Among them, the first lower forming roller adopts a grooved roller, and the wet paper above the roller is squeezed by two wires (namely, the annular top wire and the bottom wire), and the water discharged downward can be drained through the grooves to reduce the occurrence of embossing. . The second upper forming roller is used as a driving roller to drive the top wire to rotate circularly with the operation of the bottom wire. The first upper forming roller and the second upper forming roller can be adjusted up and down, so as to adjust the depth of the annular top wire pressed into the bottom wire, and at the same time adjust the extrusion force of the two wires on the wet paper and the tension of the two wires to adjust the wire part The purpose of dehydration distribution on both sides, optimization of forming, and improvement of evenness.
所述第一脱水区处的环形顶网上方设有第一接水箱,第三脱水区处的环形顶网上方设有第二接水箱;第一接水箱和第二接水箱结构相同,带有刮水板,刮水板与环形顶网表面相接触。A first water receiving tank is provided above the annular top net at the first dehydration area, and a second water receiving tank is provided above the annular top net at the third dehydration area; the first water receiving tank and the second water receiving tank have the same structure, with The wiper blade is in contact with the surface of the annular top net.
所述第二脱水区和第三脱水区之间设有真空箱,真空箱设于底网下方。A vacuum box is set between the second dehydration zone and the third dehydration zone, and the vacuum box is set under the bottom net.
所述第四脱水区的输出端设有吸移辊,吸移辊位于底网下方,吸移辊为外接真空泵的真空辊。两网经过吸移辊时,湿纸页粘附在底网上,随底网继续前进进入下一工段,而不会随顶网转走,从而保证纸机的正常运转。The output end of the fourth dehydration zone is provided with a suction roll, the suction roll is located under the bottom wire, and the suction roll is a vacuum roll connected with a vacuum pump. When the two wires pass through the suction roller, the wet paper sticks to the bottom wire, and continues to move forward with the bottom wire to enter the next section, instead of turning away with the top wire, so as to ensure the normal operation of the paper machine.
所述多个成型辊的两外侧分别设有导入辊和导出辊,导入辊处的环形顶网与底网之间形成第一夹角,导出辊处的环形顶网与底网之间形成第二夹角,第一夹角的角度小于第二夹角的角度。在实际生产中,可根据实际的工艺需求调节导入辊和导出辊的高度,从而调整第一夹角和第二夹角的角度。The two outer sides of the plurality of forming rollers are provided with lead-in rollers and lead-out rollers respectively, a first included angle is formed between the annular top net and the bottom net at the lead-in rollers, and a second angle is formed between the annular top net and the bottom net at the lead-out rollers. Two included angles, the angle of the first included angle is smaller than the angle of the second included angle. In actual production, the heights of the lead-in roller and the lead-out roller can be adjusted according to actual process requirements, thereby adjusting the angles of the first included angle and the second included angle.
所述环形顶网的内侧还设有吸雾箱、回头辊、校正辊和张紧辊,沿环形顶网的循环转动方向,导入辊、第一接水箱、第一上成型辊、第二接水箱、第二上成型辊、导出辊、吸雾箱、回头辊、校正辊和张紧辊依次设于环形顶网的内侧;与吸雾箱对应的环形顶网外侧还设有高压喷水管。The inner side of the ring-shaped top wire is also provided with a mist suction box, a return roller, a correction roller and a tension roller. The water tank, the second upper forming roller, the lead-out roller, the mist suction box, the return roller, the correction roller and the tension roller are sequentially arranged on the inner side of the annular top wire; the outer side of the ring top wire corresponding to the mist suction box is also equipped with a high pressure water spray pipe .
所述第一上成型辊压入底网的深度为50mm~300mm,第二上成型辊压入底网的深度为250mm~500mm;且第二上成型辊压入底网的深度比第一上成型辊压入底网的深度深150mm~300mm。根据实际生产中纸页的定量、浆料种料等因素,第一上成型辊和第二上成型辊压入底网的实际深度可调。The depth of the first upper forming roller pressed into the bottom net is 50mm-300mm, the depth of the second upper forming roller pressed into the bottom net is 250mm-500mm; and the depth of the second upper forming roller pressed into the bottom net is deeper than the first upper The depth that the forming roller presses into the bottom net is 150mm-300mm deep. According to the quantitative factors of the paper sheet in the actual production, the pulp seed material and other factors, the actual depth of the first upper forming roller and the second upper forming roller pressed into the bottom wire can be adjusted.
所述第一下成型辊的直径为第一上成型辊直径的1.05~1.2倍,第一上成型辊的直径为第二下成型辊直径的1.1~1.4倍,第二下成型辊的直径为第二上成型辊直径的1.05~1.2倍,第二上成型辊的直径不小于400mm。The diameter of the first lower forming roll is 1.05 to 1.2 times the diameter of the first upper forming roll, the diameter of the first upper forming roll is 1.1 to 1.4 times the diameter of the second lower forming roll, and the diameter of the second lower forming roll is 1.05 to 1.2 times the diameter of the second upper forming roller, and the diameter of the second upper forming roller is not less than 400 mm.
上述装置结构中,组成顶网成型器的各部件均固定安装于机架上,底网下方还设有白水盘,用于承接各脱水区产生的水分。In the above-mentioned device structure, the components that make up the top wire former are all fixedly installed on the frame, and there is also a white water tray under the bottom wire to receive the water generated in each dehydration zone.
通过上述顶网成型器可实现一种渐进式脱水的脱水方法,包括以下步骤:A progressive dehydration dehydration method can be realized through the top wire former, comprising the following steps:
(1)湿纸页进入环形顶网和底网之间形成的湿纸页输送通道后,先进入第一脱水区,在第一脱水区内由第一下成型辊进行初步的挤压脱水;(1) After the wet paper sheet enters the wet paper sheet conveying channel formed between the annular top wire and the bottom wire, it first enters the first dehydration zone, and in the first dehydration zone, the first lower forming roller performs preliminary extrusion dehydration;
该挤压脱水过程中,向上脱出的水从第一接水箱排走,接水箱的刮水板与环形顶网表面接触,一方面刮走环形顶网向上脱出的水,另一方面也对湿纸页产生压力脉动,改善成形;During the squeeze dehydration process, the water protruding upward is drained from the first water receiving tank, and the wiper blade of the water receiving tank is in contact with the surface of the annular top net, on the one hand scraping away the water protruding upward from the annular top net, and on the other hand The paper produces pressure pulsation and improves forming;
(2)完成初步挤压脱水后,湿纸页继续向前输送并进入第二脱水区,在环形顶网和底网的挤压下,结合第一上成型辊的离心力作用,对湿纸页进行第二次挤压脱水;(2) After the initial extrusion dehydration is completed, the wet paper sheet continues to be conveyed forward and enters the second dehydration zone. Under the extrusion of the annular top wire and the bottom wire, combined with the centrifugal force of the first upper forming roller, the wet paper sheet is Carry out the second extrusion dehydration;
该挤压脱水过程中,产生的水向下进入白水盘中排走,附着在底网上的水通过真空箱排出;During the extrusion dehydration process, the generated water goes down into the white water tray and drains away, and the water attached to the bottom net is discharged through the vacuum box;
(3)完成第二次挤压脱水后,此时湿纸页干度增大且厚度降低,湿纸页送入第三脱水区后,同时加大环形顶网和底网的挤压力和第二下成型辊的离心力,对湿纸页进行第三次挤压脱水;(3) After the second extrusion dehydration is completed, the dryness of the wet paper sheet increases and the thickness decreases at this time. After the wet paper sheet is sent to the third dehydration zone, the extrusion force and pressure of the annular top wire and bottom wire are increased at the same time. The centrifugal force of the second lower forming roller performs the third squeeze dehydration on the wet paper;
该过程中,经过第一脱水区和第二脱水区脱水后的湿纸页干度己经相对较大,湿纸页的厚度降低,能承受两网之间较大的挤压力,因此第三脱水区中,两网挤压力增大,离心脱水力增大,向上脱出的水从第二接水箱排走;During this process, the dryness of the wet paper after dehydration in the first dehydration zone and the second dehydration zone has been relatively large, the thickness of the wet paper has been reduced, and it can withstand a large extrusion force between the two wires, so the first In the third dehydration zone, the extrusion force of the two nets increases, the centrifugal dehydration force increases, and the water that escapes upward is drained from the second water receiving tank;
(4)完成第三次挤压脱水的湿纸页送入第四脱水区,进一步加大环形顶网和底网的挤压力和第二下成型辊的离心力,对湿纸页进行第四次挤压脱水;(4) The wet paper sheets that have completed the third extrusion dehydration are sent to the fourth dehydration zone, and the extrusion force of the annular top wire and bottom wire and the centrifugal force of the second lower forming roller are further increased, and the wet paper sheets are subjected to the fourth dehydration process. secondary extrusion dehydration;
该过程中,通过两网挤压和第二上成型辊离心力脱出的水向下进入白水盘中排走,附着在底网上的水通过吸移辊排出,至此完成湿纸页的脱水过程。During this process, the water released by the extrusion of the two wires and the centrifugal force of the second upper forming roller goes down into the white water tray and is drained away, and the water attached to the bottom net is discharged through the suction roller, and the dehydration process of the wet paper sheet is completed so far.
上述顶网成型器及其脱水方法的原理为:该渐进式脱水的顶网成型器中,沿湿纸页的前进方向,设置四个直径逐渐缩小的成型辊,调节两个上成型辊(即第一上成型辊和第二上成型辊)不同的压入底网的深度,使压入底网的深度沿湿纸页的前进方向增加,由于湿纸页所受到两网的脱水挤压力和离心力与成型辊的半径成反比,从而形成四个挤压力逐渐增加的脱水区,使湿纸页在顶网中受的挤压力、离心力缓慢增加,湿纸页在合适的脱水成形作用下,缓缓成型,从而避免了高定量纸在顶网使用过程中所存在的过大的脱水压力损害纤维层、恶化成形及在顶网夹区中浆料被挤出等问题,达到在高定量纸生产中使用辊式顶网成型器增加脱水、优化成形的目的,同时缓慢脱水更有利于提高填料和细小纤维的留着率,提高纸张质量,降低生产成本。The principle of the above-mentioned top wire former and its dehydration method is as follows: in the progressively dewatered top wire former, four forming rolls with gradually shrinking diameters are set along the advancing direction of the wet paper sheet, and the two upper forming rolls (i.e. The first upper forming roller and the second upper forming roller) have different depths of pressing into the bottom wire, so that the depth of pressing into the bottom wire increases along the advancing direction of the wet paper sheet, due to the dehydration extrusion force of the two wires on the wet paper sheet It is inversely proportional to the centrifugal force and the radius of the forming roller, thus forming four dehydration zones where the extrusion force gradually increases, so that the extrusion force and centrifugal force on the wet paper sheet in the top wire increase slowly, and the wet paper sheet is in a suitable dehydration forming effect. It can be formed slowly under the pressure of the top wire, thereby avoiding the problems of excessive dehydration pressure damage to the fiber layer, deterioration of the forming, and extrusion of the pulp in the top wire nip area during the use of the high-weight paper in the top wire. In quantitative paper production, roll top wire formers are used to increase dehydration and optimize forming, while slow dehydration is more conducive to improving the retention rate of fillers and fine fibers, improving paper quality and reducing production costs.
本实用新型相对于现有技术,具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本顶网成型器及其脱水方法通过在环形顶网和底网的相接处设置多个成型辊,形成多个脱水区,利用逐渐递增的脱水压力对湿纸页进行多级脱水,从而避免了高定量纸在顶网使用过程中所存在的过大的脱水压力损害纤维层、恶化成形及在顶网夹区中浆料被挤出等问题,达到在高定量纸生产中使用辊式顶网成型器增加脱水、优化成形的目的,同时缓慢脱水更有利于提高填料和细小纤维的留着率,提高纸张质量,降低生产成本。本顶网成型器采用渐进式脱水,减缓湿纸页脱水成型的速度,可更好地满足高定量纸张的生产要求。The top wire former and its dewatering method set a plurality of forming rollers at the junction of the annular top wire and the bottom wire to form multiple dehydration zones, and use the gradually increasing dehydration pressure to perform multi-stage dehydration on the wet paper, thereby avoiding The problem of excessive dehydration pressure damage to the fiber layer, deterioration of forming and extrusion of pulp in the nip area of the top wire that existed in the use of high-weight paper in the top wire has been solved, and the use of roller tops in the production of high-weight paper has been achieved. The purpose of the web former is to increase dehydration and optimize forming, while slow dehydration is more conducive to improving the retention rate of fillers and fine fibers, improving paper quality and reducing production costs. This top wire former adopts progressive dehydration to slow down the speed of dehydration and forming of wet paper sheets, which can better meet the production requirements of high-weight paper.
附图说明Description of drawings
图1为本顶网成型器的原理示意图。Figure 1 is a schematic diagram of the principle of the top wire former.
具体实施方式Detailed ways
下面结合实施例,对本实用新型作进一步的详细说明,但本实用新型的实施方式不限于此。The utility model will be further described in detail below in conjunction with the examples, but the implementation of the utility model is not limited thereto.
实施例Example
本实施例一种渐进式脱水的顶网成型器,如图1所示,包括环形顶网16 和四个成型辊,环形顶网设于底网17上方,且环形顶网与底网之间形成湿纸页输送通道18;环形顶网与底网的相接部分设有四个成型辊,四个成型辊交替位于环形顶网上方和底网下方,每个成型辊处对应形成一个脱水区;沿湿纸页的输送方向(如图1中的单箭头所示),成型辊的直径逐渐减小,脱水区的脱水压力逐渐增大。A kind of top wire former of progressive dehydration of the present embodiment, as shown in Figure 1, comprises annular top wire 16 and four shaping rollers, and annular top wire is arranged on bottom wire 17 tops, and between ring top wire and bottom wire A wet paper sheet conveying channel 18 is formed; four forming rollers are arranged at the junction of the annular top wire and the bottom wire, and the four forming rollers are alternately located above the annular top wire and below the bottom wire, and each forming roller corresponds to a dehydration zone ; Along the conveying direction of the wet paper sheet (as shown by the single arrow in Figure 1), the diameter of the forming roll decreases gradually, and the dehydration pressure in the dehydration zone gradually increases.
沿湿纸页的输送方向,四个成型辊依次为第一下成型辊1、第一上成型辊 2、第二下成型辊4和第二上成型辊5,其中,第一下成型辊设于底网下方,且第一下成型辊与底网的相接处形成第一脱水区Ⅰ,第一上成型辊设于环形顶网上方,且第一上成型辊与环形顶网的相接处形成第二脱水区Ⅱ,第二下成型辊设于底网下方,且第二下成型辊与底网的相接处形成第三脱水区Ⅲ,第二上成型辊设于环形顶网上方,且第二上成型辊与环形顶网的相接处形成第四脱水区Ⅳ。其中,第一下成型辊采用沟纹辊,辊上方的湿纸页受两网(即环形顶网和底网)挤压力向下排出的水可通过沟纹排走,减少压花的产生。第二上成型辊作为驱动辊,带动顶网随底网的运行进行循环转动。第一上成型辊和第二上成型辊可以进行上下调节,从而调节环形顶网压入底网的深度,同时调整两网对湿纸页的挤压力及两网的张力,达到调节网部两面脱水分布、优化成形、改善匀度的目的。Along the conveying direction of the wet paper sheet, the four forming rolls are the first lower forming roll 1, the first upper forming roll 2, the second lower forming roll 4 and the second upper forming roll 5, wherein the first lower forming roll is set Below the bottom wire, the first dehydration zone I is formed at the junction of the first lower forming roll and the bottom wire, the first upper forming roll is set above the ring-shaped top wire, and the connection between the first upper forming roll and the ring-shaped top wire The second dehydration zone II is formed at the position, the second lower forming roll is set under the bottom wire, and the connection between the second lower forming roll and the bottom wire forms the third dehydration zone III, and the second upper forming roll is set above the annular top wire , and the junction of the second upper forming roll and the annular top wire forms the fourth dehydration zone IV. Among them, the first lower forming roller adopts a grooved roller, and the wet paper above the roller is squeezed by two wires (namely, the annular top wire and the bottom wire), and the water discharged downward can be drained through the grooves to reduce the occurrence of embossing. . The second upper forming roller is used as a driving roller to drive the top wire to rotate circularly with the operation of the bottom wire. The first upper forming roller and the second upper forming roller can be adjusted up and down, so as to adjust the depth of the annular top wire pressed into the bottom wire, and at the same time adjust the extrusion force of the two wires on the wet paper and the tension of the two wires to adjust the wire part The purpose of dehydration distribution on both sides, optimization of forming, and improvement of evenness.
第一脱水区处的环形顶网上方设有第一接水箱7,第三脱水区处的环形顶网上方设有第二接水箱8;第一接水箱和第二接水箱结构相同,带有刮水板,刮水板与环形顶网表面相接触。第二脱水区和第三脱水区之间设有真空箱3,真空箱设于底网下方。第四脱水区的输出端设有吸移辊6,吸移辊位于底网下方,吸移辊为外接真空泵的真空辊。两网经过吸移辊时,湿纸页粘附在底网上,随底网继续前进进入下一工段,而不会随顶网转走,从而保证纸机的正常运转。The first water receiving tank 7 is arranged above the annular top net at the first dehydration area, and the second water receiving tank 8 is arranged above the annular top net at the third dehydration area; the first water receiving tank and the second water receiving tank have the same structure, with The wiper blade is in contact with the surface of the annular top net. A vacuum box 3 is arranged between the second dehydration zone and the third dehydration zone, and the vacuum box is arranged under the bottom net. The output end of the fourth dehydration zone is provided with a suction roll 6, which is located under the bottom wire, and the suction roll is a vacuum roll connected with a vacuum pump. When the two wires pass through the suction roller, the wet paper sticks to the bottom wire, and continues to move forward with the bottom wire to enter the next section, instead of turning away with the top wire, so as to ensure the normal operation of the paper machine.
四个成型辊的两外侧分别设有导入辊15和导出辊9,导入辊处的环形顶网与底网之间形成第一夹角,导出辊处的环形顶网与底网之间形成第二夹角,第一夹角的角度很小,第二夹角的角度比较大,使顶网尽快地与湿纸页分离。在实际生产中,可根据实际的工艺需求调节导入辊和导出辊的高度,从而调整第一夹角和第二夹角的角度。The two outer sides of the four forming rollers are respectively provided with a lead-in roller 15 and a lead-out roller 9, the first angle is formed between the annular top net and the bottom net at the lead-in roller place, and the second angle is formed between the annular top net and the bottom net at the lead-out roller place. Two included angles, the first included angle is very small, and the second included angle is relatively large, so that the top net can be separated from the wet paper as soon as possible. In actual production, the heights of the lead-in roller and the lead-out roller can be adjusted according to actual process requirements, thereby adjusting the angles of the first included angle and the second included angle.
环形顶网的内侧还设有吸雾箱11、回头辊12、校正辊13和张紧辊14,沿环形顶网的循环转动方向,导入辊、第一接水箱、第一上成型辊、第二接水箱、第二上成型辊、导出辊、吸雾箱、回头辊、校正辊和张紧辊依次设于环形顶网的内侧;与吸雾箱对应的环形顶网外侧还设有高压喷水管10。The inner side of the annular top wire is also provided with a mist suction box 11, a return roller 12, a correction roller 13 and a tension roller 14. Along the circular rotation direction of the annular top wire, the introduction roller, the first water receiving tank, the first upper forming roller, the second The second water tank, the second upper forming roller, the lead-out roller, the mist suction box, the return roller, the correction roller and the tension roller are sequentially arranged on the inner side of the annular top wire; water pipe10.
第一上成型辊压入底网的深度为150mm,第二上成型辊压入底网的深度为400mm。根据实际的工艺需求,第一上成型辊压入底网的深度调节范围可为50mm~300mm,第二上成型辊压入底网的深度调节范围可为 250mm~500mm;且第二上成型辊压入底网的深度比第一上成型辊压入底网的深度深150mm~300mm。根据实际生产中纸页的定量、浆料种料等因素,第一上成型辊和第二上成型辊压入底网的实际深度可调。从而调节环形顶网压入底网的深度,同时调整两网对湿纸页的挤压力及两网的张力,达到调节网部两面脱水分布、优化成形、改善匀度的目的。The depth that the first upper forming roller presses into the bottom net is 150 mm, and the depth that the second upper forming roll presses into the bottom net is 400 mm. According to the actual process requirements, the depth adjustment range of the first upper forming roller pressing into the bottom wire can be 50mm~300mm, and the depth adjustment range of the second upper forming roller pressing into the bottom wire can be 250mm~500mm; and the second upper forming roller The depth pressed into the bottom net is 150mm-300mm deeper than the depth of the first upper forming roller pressed into the bottom net. According to the quantitative factors of the paper sheet in the actual production, the pulp seed material and other factors, the actual depth of the first upper forming roller and the second upper forming roller pressed into the bottom wire can be adjusted. In this way, the pressing depth of the ring-shaped top wire into the bottom wire can be adjusted, and the extrusion force of the two wires on the wet paper sheet and the tension of the two wires can be adjusted at the same time, so as to achieve the purpose of adjusting the dehydration distribution on both sides of the wire part, optimizing the forming, and improving the evenness.
第一下成型辊的直径为700mm,第一上成型辊的直径为650mm,第二下成型辊的直径为550mm,第二上成型辊的直径为500mm。根据实际生产需要,四个成型辊的直径可调,一般情况下,第一下成型辊的直径为第一上成型辊直径的1.05~1.2倍,第一上成型辊的直径为第二下成型辊直径的1.1~1.4倍,第二下成型辊的直径为第二上成型辊直径的1.05~1.2倍,第二上成型辊的直径不小于400mm。The diameter of the first lower forming roll is 700 mm, the diameter of the first upper forming roll is 650 mm, the diameter of the second lower forming roll is 550 mm, and the diameter of the second upper forming roll is 500 mm. According to actual production needs, the diameters of the four forming rolls can be adjusted. Generally, the diameter of the first lower forming roll is 1.05 to 1.2 times the diameter of the first upper forming roll, and the diameter of the first upper forming roll is the second lower forming roll. 1.1 to 1.4 times the diameter of the roller, the diameter of the second lower forming roller is 1.05 to 1.2 times the diameter of the second upper forming roller, and the diameter of the second upper forming roller is not less than 400 mm.
上述装置结构中,组成顶网成型器的各部件均固定安装于机架上,底网下方还设有白水盘,用于承接各脱水区产生的水分,各成型辊采用胶辊即可。In the above-mentioned device structure, all components that make up the top wire former are fixedly installed on the frame, and a white water tray is provided under the bottom wire to receive the moisture generated in each dehydration zone, and the forming rollers can be rubber rollers.
本实施例通过上述顶网成型器实现一种渐进式脱水的脱水方法,包括以下步骤:In this embodiment, a dehydration method for progressive dehydration is realized by the above-mentioned top wire former, including the following steps:
(1)湿纸页进入环形顶网和底网之间形成的湿纸页输送通道后,先进入第一脱水区,在第一脱水区内由第一下成型辊进行初步的挤压脱水;(1) After the wet paper sheet enters the wet paper sheet conveying channel formed between the annular top wire and the bottom wire, it first enters the first dehydration zone, and in the first dehydration zone, the first lower forming roller performs preliminary extrusion dehydration;
该挤压脱水过程中,向上脱出的水从第一接水箱排走,接水箱的刮水板与环形顶网表面接触,一方面刮走环形顶网向上脱出的水,另一方面也对湿纸页产生压力脉动,改善成形;During the squeeze dehydration process, the water protruding upward is drained from the first water receiving tank, and the wiper blade of the water receiving tank is in contact with the surface of the annular top net, on the one hand scraping away the water protruding upward from the annular top net, and on the other hand The paper produces pressure pulsation and improves forming;
(2)完成初步挤压脱水后,湿纸页继续向前输送并进入第二脱水区,在环形顶网和底网的挤压下,结合第一上成型辊的离心力作用,对湿纸页进行第二次挤压脱水;(2) After the initial extrusion dehydration is completed, the wet paper sheet continues to be conveyed forward and enters the second dehydration zone. Under the extrusion of the annular top wire and the bottom wire, combined with the centrifugal force of the first upper forming roller, the wet paper sheet is Carry out the second extrusion dehydration;
该挤压脱水过程中,产生的水向下进入白水盘中排走,附着在底网上的水通过真空箱排出;During the extrusion dehydration process, the generated water goes down into the white water tray and drains away, and the water attached to the bottom net is discharged through the vacuum box;
(3)完成第二次挤压脱水后,此时湿纸页干度增大且厚度降低,湿纸页送入第三脱水区后,同时加大环形顶网和底网的挤压力和第二下成型辊的离心力,对湿纸页进行第三次挤压脱水;(3) After the second extrusion dehydration is completed, the dryness of the wet paper sheet increases and the thickness decreases at this time. After the wet paper sheet is sent to the third dehydration zone, the extrusion force and pressure of the annular top wire and bottom wire are increased at the same time. The centrifugal force of the second lower forming roller performs the third squeeze dehydration on the wet paper;
该过程中,经过第一脱水区和第二脱水区脱水后的湿纸页干度己经相对较大,湿纸页的厚度降低,能承受两网之间较大的挤压力,因此第三脱水区中,两网挤压力增大,离心脱水力增大,向上脱出的水从第二接水箱排走;During this process, the dryness of the wet paper after dehydration in the first dehydration zone and the second dehydration zone has been relatively large, the thickness of the wet paper has been reduced, and it can withstand a large extrusion force between the two wires, so the first In the third dehydration zone, the extrusion force of the two nets increases, the centrifugal dehydration force increases, and the water that escapes upward is drained from the second water receiving tank;
(4)完成第三次挤压脱水的湿纸页送入第四脱水区,进一步加大环形顶网和底网的挤压力和第二下成型辊的离心力,对湿纸页进行第四次挤压脱水;(4) The wet paper sheets that have completed the third extrusion dehydration are sent to the fourth dehydration zone, and the extrusion force of the annular top wire and bottom wire and the centrifugal force of the second lower forming roller are further increased, and the wet paper sheets are subjected to the fourth dehydration process. secondary extrusion dehydration;
该过程中,通过两网挤压和第二上成型辊离心力脱出的水向下进入白水盘中排走,附着在底网上的水通过吸移辊排出,至此完成湿纸页的脱水过程。During this process, the water released by the extrusion of the two wires and the centrifugal force of the second upper forming roller goes down into the white water tray and is drained away, and the water attached to the bottom net is discharged through the suction roller, and the dehydration process of the wet paper sheet is completed so far.
上述顶网成型器及其脱水方法的原理为:该渐进式脱水的顶网成型器中,沿湿纸页的前进方向,设置四个直径逐渐缩小的成型辊,调节两个上成型辊(即第一上成型辊和第二上成型辊)不同的压入底网的深度,使压入底网的深度沿湿纸页的前进方向增加,由于湿纸页所受到两网的脱水挤压力和离心力与成型辊的半径成反比,从而形成四个挤压力逐渐增加的脱水区,使湿纸页在顶网中受的挤压力、离心力缓慢增加,湿纸页在合适的脱水成形作用下,缓缓成型,从而避免了高定量纸在顶网使用过程中所存在的过大的脱水压力损害纤维层、恶化成形及在顶网夹区中浆料被挤出等问题,达到在高定量纸生产中使用辊式顶网成型器增加脱水、优化成形的目的,同时缓慢脱水更有利于提高填料和细小纤维的留着率,提高纸张质量,降低生产成本。The principle of the above-mentioned top wire former and its dehydration method is as follows: in the progressively dewatered top wire former, four forming rolls with gradually shrinking diameters are set along the advancing direction of the wet paper sheet, and the two upper forming rolls (i.e. The first upper forming roller and the second upper forming roller) have different depths of pressing into the bottom wire, so that the depth of pressing into the bottom wire increases along the advancing direction of the wet paper sheet, due to the dehydration extrusion force of the two wires on the wet paper sheet It is inversely proportional to the centrifugal force and the radius of the forming roller, thus forming four dehydration zones where the extrusion force gradually increases, so that the extrusion force and centrifugal force on the wet paper sheet in the top wire increase slowly, and the wet paper sheet is in a suitable dehydration forming effect. It can be formed slowly under the pressure of the top wire, thereby avoiding the problems of excessive dehydration pressure damage to the fiber layer, deterioration of the forming, and extrusion of the pulp in the top wire nip area during the use of the high-weight paper in the top wire. In quantitative paper production, roll top wire formers are used to increase dehydration and optimize forming, while slow dehydration is more conducive to improving the retention rate of fillers and fine fibers, improving paper quality and reducing production costs.
如上所述,便可较好地实现本实用新型,上述实施例仅为本实用新型的较佳实施例,并非用来限定本实用新型的实施范围;即凡依本实用新型内容所作的均等变化与修饰,都为本实用新型权利要求所要求保护的范围所涵盖。As mentioned above, the utility model can be better realized, and the above-described embodiment is only a preferred embodiment of the utility model, and is not used to limit the scope of implementation of the utility model; that is, all equal changes made according to the contents of the utility model and modifications are all covered by the scope of protection required by the claims of the present utility model.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720896458.9U CN207210832U (en) | 2017-07-20 | 2017-07-20 | A kind of top net former of gradual dehydration |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720896458.9U CN207210832U (en) | 2017-07-20 | 2017-07-20 | A kind of top net former of gradual dehydration |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207210832U true CN207210832U (en) | 2018-04-10 |
Family
ID=61813825
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720896458.9U Expired - Fee Related CN207210832U (en) | 2017-07-20 | 2017-07-20 | A kind of top net former of gradual dehydration |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207210832U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107354797A (en) * | 2017-07-20 | 2017-11-17 | 华南理工大学 | The top net former and its dewatering of a kind of gradual dehydration |
-
2017
- 2017-07-20 CN CN201720896458.9U patent/CN207210832U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107354797A (en) * | 2017-07-20 | 2017-11-17 | 华南理工大学 | The top net former and its dewatering of a kind of gradual dehydration |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US2488700A (en) | Apparatus for paper manufacture | |
| CN102197177A (en) | Forming section | |
| CN207210829U (en) | A kind of compound sheet forming apparatus | |
| CN103266526A (en) | Top net forming machine capable of adjusting two-side difference of paper | |
| US3876499A (en) | Web forming between two wires having a curved path of travel | |
| CN104532654A (en) | Method for improving smoothness of boxboard paper sheets | |
| CN207210832U (en) | A kind of top net former of gradual dehydration | |
| CN207812165U (en) | Wet end | |
| CN207031912U (en) | A kind of roll-type top net former | |
| CN107419584B (en) | Roller type top net former and dehydration method thereof | |
| CN100558980C (en) | Gap Vacuum Roll Former for High Speed Tissue Machines | |
| CN107354797A (en) | The top net former and its dewatering of a kind of gradual dehydration | |
| CN201485746U (en) | Insulating cardboard forming device | |
| CN202390710U (en) | Forming part for papermaking machine | |
| CN204803678U (en) | A device is squeezed to water receiving tank, boots formula and paper is quick -witted for boots formula is squeezed | |
| CN203284679U (en) | Top network former capable of adjustment of two-side differences of paper | |
| CN205205572U (en) | Fourdrinier machine wet end | |
| CN107385988B (en) | A composite paper sheet former and its dehydration method | |
| CN201981437U (en) | A pressing device for low weight and high strength corrugated medium paper | |
| CN105862488A (en) | Novel paper making machine vacuum support roller | |
| CN2612718Y (en) | Shaping apparatus of long mesh paper making machine | |
| US6616810B1 (en) | Device for removing water from a fibrous material strip | |
| CN219752830U (en) | Net part water filtering forming mechanism of paper machine | |
| CN202482695U (en) | Papermaking device | |
| CN202500057U (en) | Top wire former |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180410 Termination date: 20200720 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |