CN207205930U - A kind of spanner machining tool control system - Google Patents
A kind of spanner machining tool control system Download PDFInfo
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- CN207205930U CN207205930U CN201721222723.1U CN201721222723U CN207205930U CN 207205930 U CN207205930 U CN 207205930U CN 201721222723 U CN201721222723 U CN 201721222723U CN 207205930 U CN207205930 U CN 207205930U
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- machining tool
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Abstract
It the utility model is related to a kind of spanner machining tool control system, including machine body, processing head, control device, hydraulic rotating table and the hydraulic power fixture on hydraulic rotating table；Wherein, the control device includes central processing module, servo feed system, axis system, the hydraulic power fixture oil cylinder magnetic valve being connected with the central processing module, the hydraulic rotating table magnetic valve being connected with the central processing module；Wherein, the servo feed system includes the servo-driven module being connected with the central processing module, the servomotor for being used to drive the processing head movable being connected with the servo-driven module.The utility model is automatically controlled using efficient central processing module to spanner machining tool, is realized that multistation bores milling while processed, is effectively increased production efficiency and product quality.
Description
Technical field
The present invention relates to field of machining, in particular it relates to a kind of spanner machining tool control system.
Background technology
In hardware ＆ tools, adjustable wrench is a kind of using very extensive hand tools.And domestic existing adjustable wrench
Manufacture is all that operation break-down is processed by road.This manufacture method is there is low production efficiency, and labor intensity is big, and product quality is not easily-controllable
The shortcomings of processed.And traditional manual operations, the amount of labour used is big, and inter process transition and conversion benchmark is more, increases accumulated error, serious shadow
The fit quality after processing is rung, it is difficult to adapt to the high-quality requirement of high-end market.It is living by wrench body 102 referring to Fig. 1, adjustable wrench
Movable clamp port 100, wherein 101 3 big part of worm screw composition, wrench body 102 are used as main element, and its processing precision direct influence is lived
Wrench condition and performance.In existing production model, shape extrusion is generally gone out by wrench body 102 by isothermal die forging process
Blank, then by being machined each matching surface come the last processing request for meeting matching surface.Referring to Fig. 2, spanner body weight
The finished surface is wanted to be respectively：Regular jaw 106, bracket groove 105, macropore 104, aperture 103.The crudy of regular jaw 106, directly
Connecing influences its cooperation with moving jaw 100.As the crudy of regular jaw 106 is too low, regular jaw 106 and adjustable clamp will be made
There is irregular, not parallel or fracture in the mating surface of mouth 100, while regular jaw 106 is also directly direct with bolt or nut
The working surface of contact, its crudy influence very big depth the performance of spanner.Bracket groove 105 and macropore 104 are to ensure
The matching surface that moving jaw 100 normally slides in wrench body 102, its crudy directly determine spanner in moving process
Whether latch.And mounting hole of the aperture 103 as the central shaft of worm screw 101, its crudy should also meet the peace of the axis of worm screw 101
Fill required precision.And existing distributing processing mode, because material in inter process carries out multiple conversions, directly constrain life
The raising of yield and quality and production efficiency.
Referring to Fig. 3, a kind of spanner machining tool uses the eight station rotary table formula modes of production, and each station passes through hydraulic pressure
Power operated jigs and fixtures 122 while two workpiece of clamping, by the rotation of workbench, workpiece is sequentially sent to each station and processed.Wherein No. 1
Station 111 is that workpiece picks and places station, is put into workpiece to be processed for operator or manipulator and takes out own workpieces processing.No. 2
Station 112 and No. 3 stations 113 are the processing stations of regular jaw 106.The processing of regular jaw 106 uses the vertical installation of profile milling cutter
Cross cutting mode is processed, while processes three finished surfaces of regular jaw.114, No. 5 and of station 115 of No. 4 stations
No. 6 stations 116 are the processing stations of wrench body macropore 104, wherein No. 4 stations 114 bore processing mode using violence, carry out macropore
Preboring, pilot hole is precast for the processing of No. 5 stations 115 and No. 6 stations 116.No. 5 stations 115 and No. 6 stations 116 then use
Conventional high speed fluted drill is processed.No. 7 stations 117 are the processing stations of wrench body aperture 103, using horizontal cross feeding side
Formula is processed.No. 8 stations 118 are the processing stations of wrench body bracket groove 105, and wrench body bracket groove is transversely mounted laterally to enter using chip milling cutter
Processed to mode.
To realize the automatic processing of spanner machining tool shown in Fig. 3, it is necessary to which a kind of control system is come to lathe servo feed
System, axis system, hydraulic rotating table, hydraulic power fixture are controlled, and make it according to wrench body manufacturing technique requirent
Coordination, complete the automatic production and processing work of wrench body.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of spanner machining tool control system, to realize that lathe servo is entered
To system, the accurate control of axis system, hydraulic rotating table, hydraulic power fixture, make it according to wrench body production technology
It is required that coordination, completes the automatic production and processing work of wrench body.
In order to solve the above-mentioned technical problem, the invention provides a kind of spanner machining tool control system, including lathe sheet
Body, processing head, control device, hydraulic rotating table and the hydraulic power fixture on hydraulic rotating table；
Wherein, the control device includes central processing module, servo feed system, axis system and the centre
The hydraulic power fixture oil cylinder magnetic valve of reason module connection, the hydraulic rotating table electromagnetism being connected with the central processing module
Valve；
Wherein, the servo feed system include be connected with the central processing module servo-driven module, with it is described
The servomotor for being used to drive the processing head movable of servo-driven module connection；
The axis system includes the frequency conversion drive module being connected with the central processing module and the frequency conversion drive mould
The spindle motor for being used to drive processing head main shaft to rotate of block connection；
The hydraulic power fixture oil cylinder magnetic valve, for controlling the hydraulic circuit of hydraulic power fixture, driving hydraulic pressure moves
Power fixture opens and clamped；
The hydraulic rotating table magnetic valve, for controlling hydraulic rotating table hydraulic circuit, drive hydraulic gyration
Workbench angularly turns round；
The servo feed system, for controlling the rotating speed of the servomotor, position, torque, drive the processing head
It is movable, realize F.F. in machining, work enter, the feed motion of rewind；
The axis system, for controlling processing head spindle motor rotating speed, realize the control of processing cutting speed；
The central processing module, for controlling the working condition and hydraulic power folder of servo feed system and axis system
Have the break-make of oil cylinder magnetic valve and hydraulic rotating table magnetic valve, and receive the feedback letter of servo feed system and axis system
Number, control program is adjusted according to the feedback signal of reception.
Further, the spanner machining tool control system, in addition on the processing head feed distance direction with
The front and rear limit level detection sensor and work level detection sensor of the servo-driven module connection, enter for detecting processing head
To the front and rear limit position in stroke directions and working position.
Further, the central processing module is realized by controlling the hydraulic power fixture oil cylinder magnetic valve
Hydraulic power fixture on hydraulic rotating table opens and clamped.
On the other hand, the servo-driven module is connected by bus with the central processing module.
Further, described spanner machining tool control system, in addition to the people being connected with the central processing module
Machine interface module, the human-machine interface module are used for the parameter setting of the spanner machining tool control system, control command hair
Cloth, the Dynamic Announce of control process, warning message are shown and processing, data record.
Not on the one hand, described spanner machining tool control system, in addition to the net being connected with the central processing module
Network module, the mixed-media network modules mixed-media are used to receive wireless network control signals, and by the wireless network control signals received through solution
Sent after close to central processing module, realize remote lock and the unblock of spanner machining tool control system.
Compared with present technology, the present invention can control lathe according to wrench body manufacturing technique requirent complete wrench body from
Dynamic production and processing work, effectively increases crudy and yield.
Brief description of the drawings
Fig. 1, it is adjustable wrench structure chart
Fig. 2, it is wrench body structure chart
Fig. 3, it is spanner machining tool structure chart of the present invention；
Fig. 4, it is spanner machining tool control system architecture figure of the present invention；
Fig. 5, it is spanner machining tool control system flow chart of the present invention；
Fig. 6, it is hydraulic power fixture hydraulic control circuit figure of the present invention；
Fig. 7, it is hydraulic rotating table hydraulic control circuit figure of the present invention.
Embodiment
In order that the above objects, features and advantages of the present invention can be more obvious understandable, below in conjunction with the accompanying drawings and specifically
The present invention is further detailed explanation for embodiment.
It is respectively that spanner machining tool structure chart of the present invention, the spanner add referring to Fig. 3, Fig. 4, Fig. 5, Fig. 6 and Fig. 7
Work machine tool control system structure chart, the spanner machining tool control system flow chart, the hydraulic power fixture hydraulic control
Loop diagram and the hydraulic rotating table hydraulic control circuit figure.The spanner machining tool control system includes：Lathe sheet
Body 120, processing head 123, control device, hydraulic rotating table 121, the hydraulic power folder on hydraulic rotating table
Tool 122；
Wherein, the control device includes central processing module, servo feed system, axis system and the centre
Manage the hydraulic power fixture oil cylinder magnetic valve 132 of module connection, the hydraulic rotating table being connected with the central processing module
Magnetic valve 130,131；
Wherein, the servo feed system include be connected with the central processing module servo-driven module, with it is described
The servomotor for being used to drive the processing head 123 movable of servo-driven module connection；
The axis system includes the frequency conversion drive module being connected with the central processing module and the frequency conversion drive mould
The spindle motor for being used to drive processing head main shaft to rotate of block connection；Wherein,
The hydraulic power fixture oil cylinder magnetic valve 132, for controlling the hydraulic circuit of hydraulic power fixture, drive hydraulic pressure
Power operated jigs and fixtures open and clamped；
The hydraulic rotating table magnetic valve 130,132, for controlling hydraulic rotating table hydraulic circuit, drive liquid
Revolving worktable is pushed back angularly to turn round；
The servo feed system, for controlling the rotating speed of the servomotor, position, torque, drive the processing head
It is movable, realize F.F. in machining, work enter, the feed motion of rewind；
The axis system, for controlling processing head spindle motor rotating speed, realize the control of processing cutting speed；
The central processing module, for controlling the working condition and hydraulic power folder of servo feed system and axis system
Have the break-make of oil cylinder magnetic valve and hydraulic rotating table magnetic valve, and receive the feedback letter of servo feed system and axis system
Number, control program is adjusted according to the feedback signal of reception.
It is spanner machining tool control system flow chart of the present invention referring to Fig. 5.Process starts, and system is opened
Machine self-test.Such as system exception, then alarm and enter manual removal system malfunction routine.As system normally if start each main shaft
Motor, spindle motor is set to be rotated by the rotating speed of setting.Initial bit detection is then carried out, judges whether each processing head 123 is in and adds
Work initial bit.As initial bit judge it is unsuccessful, then alarm and enter manually return initial bit program.As initial bit judges into
Work(, then own workpieces processing is taken out from No. 1 station 111 by manipulator or manually, be put into workpiece to be processed and clamp.It is put into be added
After work workpiece, judge whether workpiece clamps.As workpiece does not clamp, then alarm, such as workpiece, oneself clamps, then starts hydraulic power
Rotary table 121, rotate a station and lock；And judge that hydraulic power rotary table 121 turns round and whether complete.It is such as not complete
Into the then revolution action of continuation hydraulic power rotary table 121.Completed as hydraulic power rotary table 121 turns round work,
Then start feed servo-system, each traverse feed of processing head 123 progress machining, is machined under the driving of servomotor
After retract processing initial bit.Such as each processing head 123 is equal, and oneself retracts processing initial bit, then starts hydraulic power rotary table 121,
Rotate a station and lock, take out own workpieces processing by manipulator or manually from No. 1 station 111, be put into workpiece to be processed simultaneously
Clamp.So far, the processing of a complete workpiece.With reference to above-mentioned control flow, servo of the spanner machining tool control system to lathe
Feed system, axis system, hydraulic rotating table, hydraulic power fixture are accurately controlled, and realize the automatic life of wrench body
Production processing.
In order in the monitoring process of more accurate high speed, be provided with processing head feed distance direction and be watched with described
The front and rear limit level detection sensor and work level detection sensor of drive module connection are taken, for detecting processing head feed distance
Front and rear limit position and working position on direction.
It is the hydraulic power fixture hydraulic control circuit, the central processing module is by controlling the liquid referring to Fig. 6
The coil SQL5 and SQL6 of pressure power fixture oil cylinder magnetic valve 132 power on/off come realize hydraulic power fixture open with closing up.
When coil SQL5 obtains electric SQL6 dead electricity, the valve element of magnetic valve 132 moves to left, hydraulic jack Y3 rodless cavity oil-feeds, promotes piston to move up,
Clamp workpiece.Promoting proximity switch S6 by block simultaneously, whether oneself clamps to detect workpiece.When coil SQL5 dead electricity SQL6 is obtained
When electric, the valve element of magnetic valve 132 moves to right, hydraulic jack Y3 rod chamber oil-feeds, promotes piston to move down, and unclamps workpiece.Pass through gear simultaneously
Block promotes proximity switch S5, and to detect workpiece, whether oneself unclamps.
It is the hydraulic rotating table hydraulic control circuit referring to Fig. 7, the central processing module passes through described in control
Coil SQL3, SQL4, SQL1, SQL2 of hydraulic rotating table oil cylinder magnetic valve 131 and 130 power on/off realizes hydraulic pressure
The rotation and locking of rotary table.When the coil SQL4 of hydraulic rotating table oil cylinder magnetic valve 131 obtains electric SQL3 dead electricity,
The valve element of magnetic valve 131 moves to left, hydraulic jack Y1 rodless cavity oil-feeds, promotes piston to move to right, driving hydraulic rotating table rotation one
Station.And detected by travel switch S3 and S4, whether hydraulic rotating table rotation is completed.When hydraulic rotating table revolves
Turn to complete, the coil SQL1 of hydraulic rotating table oil cylinder magnetic valve 130 obtains electric SQL2 dead electricity, and the valve element of magnetic valve 130 moves to left, liquid
Compressing cylinder Y2 rodless cavity oil-feeds, promote piston to move up, lock hydraulic rotating table.And detected by travel switch S1 and S2
Whether oneself locks hydraulic rotating table.Power on/off come realize hydraulic rotating table indexing and locking.
In order to which the more efficient control for realizing the servo feed system, the servo-driven module are total by CAN-open
Line is connected with the central processing module.
In order to facilitate operation of the operating personnel to lathe, in described spanner machining tool control system, in being also equipped with
The human-machine interface module of processing module connection is entreated, the parameter that the human-machine interface module is used for spanner machining tool control system is set
Fixed, control command issue, the Dynamic Announce of control process, warning message are shown and processing, data record.
On the other hand, to realize the remote control of the spanner machining tool, the spanner machining tool control system is also
Including the mixed-media network modules mixed-media being connected with the central processing module, the mixed-media network modules mixed-media is used to receive wireless network control signals, and
The network control signal received is sent to central processing module after decrypted, central processing module is according to the network received
Control signal realizes the locking of spanner machining tool and unblock.
Embodiments of the present invention are described in detail above in conjunction with accompanying drawing, but the present invention is not limited to above-mentioned reality
Apply mode, in one skilled in the relevant art's possessed knowledge, many variations can also be made to it.Therefore,
Protection scope of the present invention is not limited merely to examples detailed above, and all technical schemes belonged under thinking of the present invention belong to the present invention
Protection domain.
Claims (6)
1. a kind of spanner machining tool control system, it is characterised in that returned including machine body, processing head, control device, hydraulic pressure
Revolving worktable and the hydraulic power fixture on hydraulic rotating table；
Wherein, the control device includes central processing module, servo feed system, axis system and the central processing mould
The hydraulic power fixture oil cylinder magnetic valve of block connection, the hydraulic rotating table magnetic valve being connected with the central processing module；
Wherein,
The servo feed system includes the servo-driven module being connected with the central processing module and the servo-drive mould
The servomotor for being used to drive the processing head movable of block connection；
The axis system includes the frequency conversion drive module being connected with the central processing module and the frequency conversion drive module connects
The spindle motor for being used to drive processing head main shaft to rotate connect；
The hydraulic power fixture oil cylinder magnetic valve, for controlling the hydraulic circuit of hydraulic power fixture, driving hydraulic power folder
Tool opens and clamped；
The hydraulic rotating table magnetic valve, for controlling hydraulic rotating table hydraulic circuit, driving hydraulic gyration work
Platform angularly turns round；
The servo feed system, for controlling the rotating speed of the servomotor, position, torque, before and after driving the processing head
It is mobile, realize F.F. in machining, work enter, the feed motion of rewind；
The axis system, for controlling the spindle motor rotating speed of each processing head, realize the control of processing cutting speed；
The central processing module, for controlling the working condition and hydraulic power fixture oil of servo feed system and axis system
The break-make of cylinder magnetic valve and hydraulic rotating table magnetic valve, and the feedback signal of servo feed system and axis system is received,
Control program is adjusted according to the feedback signal of reception.
2. spanner machining tool control system according to claim 1, it is characterised in that also include entering installed in processing head
To the front and rear limit level detection sensor and work level detection sensor being connected in stroke directions with the servo-driven module, use
In the front and rear limit position on detection processing head feed distance direction and working position.
3. spanner machining tool control system according to claim 2, it is characterised in that the central processing module passes through
Control the hydraulic power fixture oil cylinder magnetic valve, realize the hydraulic power fixture being arranged on hydraulic rotating table open with
Clamp.
4. spanner machining tool control system according to claim 2, it is characterised in that the servo-driven module passes through
Bus is connected with the central processing module.
5. the spanner machining tool control system according to claim 1,2,3 or 4, it is characterised in that also include with it is described
The human-machine interface module of central processing module connection, the human-machine interface module are used for the spanner machining tool control system
Parameter setting, control command issue, the Dynamic Announce of control process, warning message are shown and processing, data record.
6. the spanner machining tool control system according to claim 1,2,3 or 4, it is characterised in that also include with it is described
The mixed-media network modules mixed-media of central processing module connection, the mixed-media network modules mixed-media be used to receive wireless network control signals, and will be received
Wireless network control signals are sent to central processing module after decrypted, realize the remote lock of spanner machining tool control system
With unblock.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721222723.1U CN207205930U (en) | 2017-09-22 | 2017-09-22 | A kind of spanner machining tool control system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721222723.1U CN207205930U (en) | 2017-09-22 | 2017-09-22 | A kind of spanner machining tool control system |
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| Publication Number | Publication Date |
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| CN207205930U true CN207205930U (en) | 2018-04-10 |
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| CN201721222723.1U Expired - Fee Related CN207205930U (en) | 2017-09-22 | 2017-09-22 | A kind of spanner machining tool control system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107486741A (en) * | 2017-09-22 | 2017-12-19 | 湖南师范大学 | A kind of spanner machining tool control system |
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2017
- 2017-09-22 CN CN201721222723.1U patent/CN207205930U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107486741A (en) * | 2017-09-22 | 2017-12-19 | 湖南师范大学 | A kind of spanner machining tool control system |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180410 Termination date: 20180922 |