CN207195499U - A kind of double-brake surface drive decelerator - Google Patents

A kind of double-brake surface drive decelerator Download PDF

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Publication number
CN207195499U
CN207195499U CN201721208464.7U CN201721208464U CN207195499U CN 207195499 U CN207195499 U CN 207195499U CN 201721208464 U CN201721208464 U CN 201721208464U CN 207195499 U CN207195499 U CN 207195499U
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China
Prior art keywords
brake
oil
pipeline
valve
surface drive
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CN201721208464.7U
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Chinese (zh)
Inventor
刘宇航
刘利
刘伟
杨浩平
路学宽
王铁强
孟祥旭
朱莎
庄娜
王树强
冯丽
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PANJIN ZHONGSHUN PETROLEUM MACHINERY CO Ltd
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PANJIN ZHONGSHUN PETROLEUM MACHINERY CO Ltd
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Abstract

It the utility model is related to a kind of device, and in particular to a kind of double-brake surface drive decelerator.The technical solution of the utility model is as follows:A kind of double-brake surface drive decelerator, including casing, upper cover plate, main shaft, transverse axis, power output shaft, fluid brake and centrifugal speed control device;Braking of the fluid brake when surface drive is shut down to main shaft, release polished rod moment of torsion work;The centrifugal speed control device can limit polished rod speed reversal and discharge polished rod moment of torsion when fluid brake fails.Double-brake surface drive decelerator provided by the utility model, while being mounted with water brake, a kind of centrifugal speed control unit is installed additional again;When water brake fails, play a part of controlling polished rod speed reversal, and make polished rod moment of torsion discharge rapidly.

Description

A kind of double-brake surface drive decelerator
Technical field
It the utility model is related to a kind of device, and in particular to a kind of double-brake surface drive decelerator.
Background technology
After surface drive shutdown, polished rod is because of the torsional-energy stored in sucker rod and the hydraulic motor effect of screw pump Should, high speed reverse rotation can be produced, if can not effectively be controlled rapidly, danger can be brought to equipment and operating personnel.So will Surface drive is asked effectively to control polished rod to invert and torsional forces present in sucker rod can be discharged.Existing screw rod Pump surface drive typically using mechanical click and installs brake ribbon additional to realize the purpose of braking and release.This dress Brake ribbon easily abrasion or glued is put, needs Artificial Release to give out light bar moment of torsion after shutdown, braking is not safe and reliable enough, very big peace be present Full hidden danger;The surface drive having at present takes external caliper disc water brake, can discharge polished rod with automatic slowly after shutdown Moment of torsion.The inevitable hydraulic pump of this device and one-way clutch abrasion, cause brake fade.
Utility model content
The utility model provides a kind of double-brake surface drive decelerator, while being mounted with water brake, adds again A kind of centrifugal speed control unit is filled;When water brake fails, play a part of controlling polished rod speed reversal, and make light Bar moment of torsion discharges rapidly.
The technical solution of the utility model is as follows:
A kind of double-brake surface drive decelerator, including casing, upper cover plate, main shaft, transverse axis, power output shaft, liquid Press brake gear and centrifugal speed control device;The fluid brake includes caliper disc brake system and adjustable hydraulic system System, caliper disc brake system include:Braking clamp and brake disc, adjustable hydraulic system include:Fuel tank, oil pump, gear wheel, small tooth Wheel, one-way clutch, multifunctional regulating valve and threeway;The upper cover plate be arranged on the casing on, the main shaft with it is described on Cover plate and body pivot connection, the brake disc are fixedly mounted on the main shaft, and the braking clamp includes hydraulic jack And piston, the braking clamp are fixedly mounted on the upper cover plate, the fuel tank and oil pump are arranged in the casing, described big Gear is fixedly mounted on the main shaft, and the little gear is linked together by the one-way clutch and the oil pump, institute State gear wheel to engage with the little gear, the multifunctional regulating valve is fixed on the casing, the fuel tank, oil pump, more work( Energy regulating valve, threeway and hydraulic jack are coupled by pipeline;The centrifugal speed control device includes shell, brake body, centrifugation Shoe piece, axle sleeve and helical gear, the shell are fixed together with the casing, and the transverse axis is arranged on the shell Interior to be rotatablely connected with the shell, the transverse axis termination is provided with sector, and the helical gear is fixedly mounted on the main shaft, institute Sector to be stated to engage with the helical gear, the brake body is fixedly set on the transverse axis, and the brake body is provided with neck, The centrifugal brake hoof block is placed in the neck, and the external end of brake is provided with ratchet, and the axle sleeve is fixedly mounted on institute State on power output shaft, the axle sleeve is provided with the ratchet being arranged symmetrically, and the ratchet coordinates with the ratchet position.
Described double-brake surface drive decelerator, wherein the multifunctional regulating valve includes valve body, check valve, subtracted Pressure valve, instantaneous parking valve rod and quick release valve rod, the valve body outside is provided with oil inlet one, instantaneously stop oil-out, high pressure Oil-out and oil return opening;The oil inlet one is communicated by pipeline one with the instantaneous parking oil-out, and the pipeline one is pitched out Pipeline two communicates with the oil return opening, and the pipeline y-bend goes out pipeline three and communicated with the high-pressure oil outlet;The check valve peace In the pipeline one, the instantaneous parking valve rod is arranged in the pipeline two, and the quick release valve rod is arranged on institute The end of pipeline three is stated, the pressure-reducing valve is arranged in the pipeline three.
Described double-brake surface drive decelerator, wherein the oil-out of the oil pump passes through oil pipe one and oil inlet One connection, high-pressure oil outlet by oil pipe two and instantaneous parking oil-out by oil pipe three connect threeway and with the hydraulic jack Oil inlet two be connected;The oil return opening is communicated to the fuel tank by oil pipe four;The fuel tank passes through oil pipe five and the oil The oil inlet three of pump is connected.
Above-mentioned double-brake surface drive decelerator operation principle is as follows:Gear wheel when surface drive runs well Drive pinion rotation, one-way clutch separation, oily air pump inoperative;After surface drive is shut down, when main shaft inverts with polished rod, One-way clutch engages, and drives operation of oil pump, hydraulic oil is entered into braking clamp hydraulic jack, braking clamp piston by the road from fuel tank Stretch out clamping brake disc.Under Multifunction pressure valve action, hydraulic fluid pressure declines, braking clamp releasing of brake disk, and polished rod continues Reversion, reversion rear pump or output pump work again, hydraulic fluid pressure rise, braking clamp and clamping brake disc, and the brake so discontinuously repeated- Until the reverse torque of polished rod is zero, reversion stops for release-brake-release ....Multifunctional regulating valve makes in orderly shutdown Used time, the instantaneous valve rod that stops is normally open, and quick release valve rod is normally off;According to realistic well condition difference and field operation When needing to improve the rate of release inverted, quick release valve rod is outwarded winding, now hydraulic fluid pressure reduces pressure etc. by pressure-reducing valve Level, hydraulic fluid pressure are controlled in relatively low scope, can reduce brake weight, accelerate the speed of polished rod reversion release;Work as light When bar needs stop reverse immediately, instantaneous parking valve rod can be tightened, now hydraulic fluid pressure only has a way valve passageway, brakes Hydraulic oil in-cylinder pressure is no longer reduced afterwards, and brake disc no longer inverts, and realization is stopped immediately.In centrifugal speed control device, brake There is centrifugal brake hoof block between body and shell, external end of braking is ratchet, and ratchet is arranged on the axle sleeve coupled with power output shaft On, when surface drive parking polished rod drives main shaft reversion, ratchet engages with ratchet moment, effective in fluid brake During work, centrifugal brake hoof block simply rotates with reversion, and no centrifugal action, power output shaft realizes power output with rotation; If fluid brake fails, when main shaft speed reversal increases, centrifugal brake hoof block is thrown away and shell pressure under the action of the centrifugal force Huge frictional force is tightly produced, reduces speed reversal;Frictional force reduces after speed reversal reduces, speed reversal increase, centrifugation Shoe piece throw away not only under the action of the centrifugal force with shell pressing friction power but also increase, promote speed reversal to reduce, so circulation, The control of polished rod speed reversal is set constantly to reduce in certain limit, until being zero.
The beneficial effects of the utility model are:The utility model is double-inversion control device, farthest be ensure that Equipment and personal safety.Fluid brake and centrifugal speed control device are automatic release polished rod moment of torsion, securely and reliably.
Brief description of the drawings
Fig. 1 is double-brake surface drive decelerator front view;
Fig. 2 is double-brake surface drive decelerator top view;
Fig. 3 is multifunctional regulating valve structure sectional view;
Fig. 4 is B-B direction sectional view in Fig. 3.
Embodiment
As Figure 1-4, a kind of double-brake surface drive decelerator, including casing 1, upper cover plate 9, main shaft 7, transverse axis 10th, power output shaft 14, fluid brake and centrifugal speed control device;The fluid brake brakes including caliper disc System and adjustable hydraulic system, caliper disc brake system include:Braking clamp 6 and brake disc 8, adjustable hydraulic system include: Fuel tank 2, oil pump 3, gear wheel 18, little gear 4, one-way clutch, multifunctional regulating valve 5 and threeway 19;The upper cover plate 9 is installed On the casing 1, the main shaft 7 is rotatablely connected with the upper cover plate 9 and the casing 1, and the brake disc 8 is fixedly mounted on On the main shaft 7, the braking clamp 6 includes hydraulic jack and piston, and the braking clamp 6 is fixedly mounted on the upper cover plate 9, The fuel tank 2 and oil pump 3 are arranged in the casing 1, and the gear wheel 18 is fixedly mounted on the main shaft 7, the small tooth Wheel 4 is linked together by the one-way clutch and the oil pump 3, and the gear wheel 18 engages with the little gear 4, described Multifunctional regulating valve 5 is fixed on the casing 1, the fuel tank 2, oil pump 3, multifunctional regulating valve 5, threeway 19 and hydraulic jack Coupled by pipeline;The centrifugal speed control device includes shell 16, brake body 15, centrifugal brake hoof block 11, the and of axle sleeve 13 Helical gear 17, the shell 16 are fixed together with the casing 1, and the transverse axis 10 is arranged in the shell 16 and institute Shell 16 to be stated to be rotatablely connected, the termination of transverse axis 10 is provided with sector, and the helical gear 17 is fixedly mounted on the main shaft 7, The sector is engaged with the helical gear 17, and the brake body 15 is fixedly set on the transverse axis 10, the brake body 15 Neck is provided with, the centrifugal brake hoof block 11 is placed in the neck, and brake body 15 outer end is provided with ratchet, the axle Set 13 is fixedly mounted on the power output shaft 14, and the axle sleeve 13 is provided with the ratchet 12 being arranged symmetrically, the ratchet 12 Coordinate with the ratchet position.The multifunctional regulating valve 5 includes valve body, check valve 20, pressure-reducing valve 21, instantaneous parking valve rod 22 With quick release valve rod 23, the valve body outside is provided with oil inlet 1, instantaneous parking oil-out 26, high-pressure oil outlet 25 and returned Hydraulic fluid port 27;The oil inlet 1 is communicated by pipeline one with the instantaneous parking oil-out 26, and the pipeline one pitches out pipeline Two communicate with the oil return opening 27, and the pipeline y-bend goes out pipeline three and communicated with the high-pressure oil outlet 25;The check valve 20 In the pipeline one, the instantaneous parking valve rod 22 is arranged in the pipeline two, and the quick release valve rod 23 is pacified Mounted in the end of the pipeline three, the pressure-reducing valve 21 is arranged in the pipeline three.The oil-out of the oil pump passes through oil Guan Yiyu oil inlets 1 couple, and high-pressure oil outlet 25 connects three by oil pipe two and instantaneous parking oil-out 26 by oil pipe three Lead to 19 and be connected with the oil inlet two of the hydraulic jack;The oil return opening 27 is communicated to the fuel tank 2 by oil pipe four;It is described Fuel tank 2 is connected by oil pipe five with the oil inlet three of the oil pump 3.

Claims (3)

1. a kind of double-brake surface drive decelerator, it is characterised in that including casing, upper cover plate, main shaft, transverse axis, power Output shaft, fluid brake and centrifugal speed control device;The fluid brake includes caliper disc brake system and can Mode hydraulic system, caliper disc brake system include:Braking clamp and brake disc, adjustable hydraulic system include:Fuel tank, oil pump, Gear wheel, little gear, one-way clutch, multifunctional regulating valve and threeway;The upper cover plate is arranged on the casing, the master Axle is connected with the upper cover plate and the body pivot, and the brake disc is fixedly mounted on the main shaft, the braking clamp bag Hydraulic jack and piston are included, the braking clamp is fixedly mounted on the upper cover plate, and the fuel tank and oil pump are arranged on the case In vivo, the gear wheel is fixedly mounted on the main shaft, and the little gear is connected by the one-way clutch and the oil pump It is connected together, the gear wheel is engaged with the little gear, and the multifunctional regulating valve is fixed on the casing, the oil Case, oil pump, multifunctional regulating valve, threeway and hydraulic jack are coupled by pipeline;The centrifugal speed control device include shell, Brake body, centrifugal brake hoof block, axle sleeve and helical gear, the shell are fixed together with the casing, and the transverse axis is set Put and be rotatablely connected in the shell with the shell, the transverse axis termination is provided with sector, and the helical gear is fixedly mounted on On the main shaft, the sector is engaged with the helical gear, and the brake body is fixedly set on the transverse axis, the brake Body is provided with neck, and the centrifugal brake hoof block is placed in the neck, and the external end of brake is provided with ratchet, the axle sleeve It is fixedly mounted on the power output shaft, the axle sleeve is provided with the ratchet being arranged symmetrically, the ratchet and the ratchet position Put cooperation.
2. double-brake surface drive decelerator according to claim 1, it is characterised in that the multifunctional regulating valve Including valve body, check valve, pressure-reducing valve, instantaneous parking valve rod and quick release valve rod, oil inlet one, wink are provided with outside the valve body When stop oil-out, high-pressure oil outlet and oil return opening;The oil inlet one passes through pipeline one and the instantaneous parking oil-out phase Logical, the pipeline one is pitched out pipeline two and communicated with the oil return opening, and the pipeline y-bend goes out pipeline three and the high-pressure oil outlet Communicate;The check valve is arranged in the pipeline one, and the instantaneous parking valve rod is arranged in the pipeline two, described quick The end that valve rod is arranged on the pipeline three is discharged, the pressure-reducing valve is arranged in the pipeline three.
3. double-brake surface drive decelerator according to claim 2, it is characterised in that the oil-out of the oil pump Coupled by oil pipe one with oil inlet one, high-pressure oil outlet connects three by oil pipe two and instantaneous parking oil-out by oil pipe three Lead to and be connected with the oil inlet two of the hydraulic jack;The oil return opening is communicated to the fuel tank by oil pipe four;The fuel tank It is connected by oil pipe five with the oil inlet three of the oil pump.
CN201721208464.7U 2017-09-20 2017-09-20 A kind of double-brake surface drive decelerator Active CN207195499U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721208464.7U CN207195499U (en) 2017-09-20 2017-09-20 A kind of double-brake surface drive decelerator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721208464.7U CN207195499U (en) 2017-09-20 2017-09-20 A kind of double-brake surface drive decelerator

Publications (1)

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CN207195499U true CN207195499U (en) 2018-04-06

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107477113A (en) * 2017-09-20 2017-12-15 盘锦中舜石油机械有限公司 A kind of double-brake surface drive decelerator

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107477113A (en) * 2017-09-20 2017-12-15 盘锦中舜石油机械有限公司 A kind of double-brake surface drive decelerator
CN107477113B (en) * 2017-09-20 2023-08-18 盘锦中舜石油机械有限公司 Dual-brake ground driving device speed reducer

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