CN207190396U - A kind of energy-saving Corrugator roller - Google Patents
A kind of energy-saving Corrugator roller Download PDFInfo
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- CN207190396U CN207190396U CN201721074736.9U CN201721074736U CN207190396U CN 207190396 U CN207190396 U CN 207190396U CN 201721074736 U CN201721074736 U CN 201721074736U CN 207190396 U CN207190396 U CN 207190396U
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- corrugator
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- Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
Abstract
The utility model discloses a kind of energy-saving Corrugator roller,Including outer roller,Interior roller and auto-power-off device,Interior roller is provided with inside the outer roller,Pressure sensor is provided with the inside of the outer roller,The pressure touched for perceiving outer roller surface,The pressure sensor side is provided with infrared sensor,For sensing whether the external world has corrugated paper transmission,The interior roller both sides are equipped with central shaft,Electromagnetic induction heater is provided with inside the central shaft,For carrying out Electromagnetic Heating to Corrugator roller,Pass through the pressure sensor being provided with the inside of outer roller,The pressure that outer roller surface touches can be perceived,Pass through the infrared sensor being provided with pressure sensor side,It can sense whether the external world has corrugated paper transmission,Pass through the auto-power-off device being provided with electromagnetic induction heater side,Saving energy can be automatically powered off when infrared sensor senses the external world without object proximity,It is scientific and reasonable for structure,Corrugator roller, which is handled, for people saves the help to provide a great help.
Description
Technical field
A kind of Corrugator roller is the utility model is related to, more particularly, to a kind of energy-saving Corrugator roller.
Background technology
Corrugator roller is most important part in corrugated board production device, and it typically all uses 48CrMoA steel, through table
Face is heat-treated with after cold treatment or surface cold treatment, and its hardness is general all in more than HRC55.Corrugator roller is the important pass of single-side machine
Key part.Corrugator roller is divided into upper corrugated roller and lower corrugated roller, and upper and lower roll surface is female shape, and the assembling of two roller mating engagements, it is engaged
Mechanism is different from common gear drive.Lower corrugated roller is drive roll, and shaft end is equipped with gear, and motor drives down through deceleration device
Corrugator roller rotates.Upper corrugated roller is driven voller, and transmission is intermeshed by the roller tooth of upper roller and the roller tooth of lower roll.In order that corrugation
Body paper presses stupefied shaping between upper and lower Corrugator roller, it is necessary to applies certain pressure on upper corrugated roller.So upper corrugated roller except around
Outside own axis, and can vertically corrugation roll axis line direction movement.This movement is by the upward corrugation of cylinder
Roller both ends apply radial pressure, produce intermeshing Corrugator roller and bite pressure.Tungsten carbide Corrugator roller technique and traditional corrugation
Roller is different, and matrix heat treatment hardness preceding first is different, and flute profile required precision is higher before spraying, it is necessary on full-automatic numerical control mill
Complete, secondly spraying technology is crucial, to ensure the quality of the hardness adhesion of tungsten carbide and rear road polishing, is most difficult to process
Be spraying after polishing technology, because of the general workpiece of Corrugator roller difference what, its flute profile uniqueness and case hardness it is high (as bore
Stone) tungsten carbide, traditional plain wheel grinding can not carry out at all.Tungsten carbide Corrugator roller is more durable than the general Corrugator roller life-span
3-6 times.General corrugation roller tooth High variation is big, and Quality of Board is unstable, and core paper and glue spreader gap should be 0.1mm- during new roller
0.2mm, but abrasion 0.1mm, gap will expand among Corrugator roller, so as to cause excessive glue amount, excessive moisture content makes
Cardboard is soft and easy prying；Tungsten carbide corrugation roller tooth High variation is small and permanent, and paper pulls the straight stabilization of quality.For any type of
For Corrugator roller, it all uses function and abrasion mechanism substantially with same.Fluting medium at a high speed, it is continuous save into flatiron
In bending forming process, line pressure effect under jacking row relative displacement constantly stupefied with Corrugator roller and produce friction squeeze, by original
The field trash and the stupefied top generation sharp wear for rolling shock, making Corrugator roller of mineral solids contained in paper.Tungsten carbide corrugation
Roller technique is different from traditional Corrugator roller, and matrix heat treatment hardness preceding first is different, and flute profile required precision is higher before spraying, it is necessary to
Completed on full-automatic numerical control mill, secondly spraying technology is crucial, to ensure the hardness adhesion of tungsten carbide and rear road polishing
Quality, most it is unmanageable be spraying after polishing technology, because of the general workpiece of Corrugator roller difference what, the uniqueness and table of its flute profile
The tungsten carbide of surface hardness high (such as diamond), the grinding of traditional plain wheel can not be carried out at all.
But current Corrugator roller is in the process of running, Corrugator roller can be made to be under rotary state always, so as to corrugation
Paper is handled, and when not excessive people forget closing machine, and no corrugated paper is transmitted, and Corrugator roller automatic running just becomes
Obtain and extremely expend energy, not only waste the energy, and certain loss is there has also been to machine.
Utility model content
The technical problems to be solved in the utility model is to overcome the defects of existing, there is provided a kind of energy-saving Corrugator roller, is passed through
There is provided pressure sensor and infrared sensor and auto-power-off device and timing device, so as to solve the above problems.
To achieve the above object, the utility model provides following technical scheme：A kind of energy-saving Corrugator roller, including outer roller
Cylinder, interior roller and auto-power-off device, the outer roller inside are provided with interior roller, pressure sensing are provided with the inside of the outer roller
Device, the pressure sensor side are provided with infrared sensor, and the interior roller both sides are equipped with central shaft, inside the central shaft
Provided with electromagnetic induction heater, the electromagnetic induction heater side is provided with auto-power-off device, the auto-power-off device one
Side is provided with temperature sensor, and the temperature sensor side is provided with siren, and the siren side is provided with timing device,
Electrothermal tube is provided with inside the interior roller, the electrothermal tube upper end is provided with coldplate, and the electrothermal tube lower end is provided with heating plate, institute
State root surface and be provided with external screw thread, the outer roller surface is provided with roll-in lines.
As a kind of optimal technical scheme of the present utility model, the outer roller surface is provided with metallic carbide tungsten coating.
As a kind of optimal technical scheme of the present utility model, the outer roller is fixed with central shaft by way of welding
Connection.
As a kind of optimal technical scheme of the present utility model, the central shaft is fixed on Corrugating Machine by external screw thread spiral
It is interior.
As a kind of optimal technical scheme of the present utility model, the interior roller surface is provided with heat-insulation layer.
As a kind of optimal technical scheme of the present utility model, the outer roller is made up of metal material.
As a kind of optimal technical scheme of the present utility model, the interior roller is fixed with central shaft by way of welding
Connection.
As a kind of optimal technical scheme of the present utility model, the outer roller surface is provided with roller tooth.
As a kind of optimal technical scheme of the present utility model, spiral lectrothermal alloy wire is provided with the electrothermal tube.
Compared with prior art, the beneficial effects of the utility model are：This kind of energy-saving Corrugator roller, by outer roller
The pressure sensor that side is provided with, the pressure that outer roller surface touches can be perceived, passes through what is be provided with pressure sensor side
Infrared sensor, can sense it is extraneous whether have corrugated paper transmission, by the electromagnetic induction heater being provided with inside central shaft,
Electromagnetic Heating can be carried out to Corrugator roller, can be red by the auto-power-off device being provided with electromagnetic induction heater side
Saving energy is automatically powered off when the outer sensor sensing external world is without object proximity, passes through the temperature being provided with auto-power-off device side
Sensor, corrugation roll temperature can be detected, can be in the too high feelings of temperature by the siren being provided with temperature sensor side
Alarm is carried out under condition, by the timing device being provided with siren side, people can be allow to be arranged to timing,
By the electrothermal tube being provided with inside interior roller, Corrugator roller can be electrically heated, it is cold by being provided with electrothermal tube upper end
But plate, Corrugator roller can be made to carry out cooling treatment, by the heating plate being provided with electrothermal tube lower end, can with auxiliary electro-heat pipe to watt
Stupefied roller is heated, and by the external screw thread being provided with root surface, can fix Corrugator roller, scientific and reasonable for structure, uses peace
It is complete convenient, handle Corrugator roller for people and save the help to provide a great help.
Brief description of the drawings
Accompanying drawing is used for providing further understanding to of the present utility model, and a part for constitution instruction, with this practicality
New embodiment is used to explain the utility model together, does not form to limitation of the present utility model.In the accompanying drawings：
Fig. 1 is a kind of energy-saving Corrugator roller internal structure schematic diagram described in the utility model；
Fig. 2 is central shaft internal structure schematic diagram described in the utility model；
Fig. 3 is a kind of energy-saving corrugated roll structure schematic diagram described in the utility model；
Fig. 4 is a kind of energy-saving Corrugator roller side view described in the utility model；
Fig. 5 is outer roller inside structure schematic diagram described in the utility model；
In figure：1st, outer roller；2nd, interior roller；3rd, pressure sensor；4th, coldplate；5th, electrothermal tube；6th, heating plate；7th, it is infrared
Sensor；8th, central shaft；9th, electromagnetic induction heater；10th, auto-power-off device；11st, temperature sensor；12nd, siren；13、
Timing device；14th, external screw thread；15th, roll-in lines.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out
Clearly and completely describing, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole
Embodiment, based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The every other embodiment obtained, belong to the scope of the utility model protection.
Fig. 1-5 are referred to, the utility model provides a kind of technical scheme：A kind of energy-saving Corrugator roller, including outer roller 1,
Interior roller 2 and auto-power-off device 10, the outer inside of roller 1 are provided with interior roller 2, and the outer inner side of roller 1 is provided with pressure sensor 3, led to
The pressure sensor 3 being provided with the outer inner side of roller 1 is crossed, the pressure that the outer surface of roller 1 touches, pressure sensor 3 can be perceived
Side is provided with infrared sensor 7, by the infrared sensor 7 being provided with the side of pressure sensor 3, can sense whether the external world has
Corrugated paper transmits, and the interior both sides of roller 2 are equipped with central shaft 8, and the inside of central shaft 8 is provided with electromagnetic induction heater 9, by center
The electromagnetic induction heater 9 that the inside of axle 8 is provided with, Electromagnetic Heating can be carried out to Corrugator roller, the side of electromagnetic induction heater 9 is provided with
Auto-power-off device 10, can be in infrared sensor by the auto-power-off device 10 being provided with the side of electromagnetic induction heater 9
Saving energy is automatically powered off when the 7 sensing external worlds are without object proximity, the side of auto-power-off device 10 is provided with temperature sensor 11, passed through
In the temperature sensor 11 that the side of auto-power-off device 10 is provided with, corrugation roll temperature can be detected, the side of temperature sensor 11 is set
There is siren 12, by the siren 12 being provided with the side of temperature sensor 11, can be warned in the case where temperature is too high
Report, the side of siren 12 is provided with timing device 13, can be with by the timing device 13 being provided with the side of siren 12
People are allow to be arranged to timing, the interior inside of roller 2 is provided with electrothermal tube 5, passes through the electrothermal tube being provided with inside interior roller 2
5, Corrugator roller can be electrically heated, the upper end of electrothermal tube 5 is provided with coldplate 4, passes through the coldplate being provided with the upper end of electrothermal tube 5
4, Corrugator roller can be made to carry out cooling treatment, the lower end of electrothermal tube 5 is provided with heating plate 6, passes through the heating being provided with the lower end of electrothermal tube 5
Plate 6, Corrugator roller can be heated with auxiliary electro-heat pipe 5, the surface of central shaft 8 is provided with external screw thread 14, by the surface of central shaft 8
The external screw thread 14 being provided with, can fix Corrugator roller, and the outer surface of roller 1 is provided with roll-in lines 15.
The outer surface of roller 1 is provided with metallic carbide tungsten coating, and outer roller 1 is fixedly connected with central shaft 8 by way of welding,
Central shaft 8 is fixed in Corrugating Machine by the spiral of external screw thread 14, and the interior surface of roller 2 is provided with heat-insulation layer, and outer roller 1 is metal material
It is made, interior roller 2 is fixedly connected with central shaft 8 by way of welding, and the outer surface of roller 1 is provided with roller tooth, is provided with electrothermal tube 5
Spiral lectrothermal alloy wire.
Concrete principle：In use, Corrugator roller is fixed in Corrugating Machine by the spiral of external screw thread 14 on the surface of central shaft 8,
Outer roller 1 is handled corrugated paper, and pressure sensor 3 perceives the pressure that the outer surface of roller 1 touches, and has avoided chip from being rolled up
Enter Corrugator roller to damage Corrugator roller, temperature sensor 11 detects temperature caused by Corrugator roller operation, and siren 12 is in temperature
Alarm is carried out in the case of spending height, timing device 13 allows people to be arranged to timing, and electrothermal tube 5 is to Corrugator roller
It is electrically heated, coldplate 4 makes Corrugator roller carry out cooling treatment, and the auxiliary electro-heat pipe 5 of heating plate 6 heats to Corrugator roller, red
Outer sensor 7 senses whether the external world has corrugated paper transmission, and electromagnetic induction heater 9 carries out Electromagnetic Heating to Corrugator roller, from dynamic circuit breaker
Electric installation 10 automatically powers off saving energy when infrared sensor 7 senses the external world without object proximity.
This kind of energy-saving Corrugator roller, by the pressure sensor 3 being provided with the outer inner side of roller 1, the outer table of roller 1 can be perceived
The pressure that face touches, by the infrared sensor 7 being provided with the side of pressure sensor 3, it can sense whether the external world has corrugation
Paper transmits, and by the electromagnetic induction heater 9 being provided with inside central shaft 8, can carry out Electromagnetic Heating to Corrugator roller, by
The auto-power-off device 10 that the side of electromagnetic induction heater 9 is provided with, can be when infrared sensor 7 senses the external world without object proximity
Saving energy is automatically powered off, by the temperature sensor 11 being provided with the side of auto-power-off device 10, corrugation roller temperature can be detected
Degree, by the siren 12 being provided with the side of temperature sensor 11, alarm can be carried out in the case where temperature is too high, by
The timing device 13 that the side of siren 12 is provided with, can allow people to be arranged to timing, by interior roller 2
The electrothermal tube 5 that portion is provided with, can be electrically heated to Corrugator roller, by the coldplate 4 being provided with the upper end of electrothermal tube 5, can make
Corrugator roller carries out cooling treatment, by the heating plate 6 being provided with the lower end of electrothermal tube 5, Corrugator roller can be carried out with auxiliary electro-heat pipe 5
Heating, by the external screw thread 14 being provided with the surface of central shaft 8, can fix Corrugator roller, scientific and reasonable for structure, side safe to use
Just, handle Corrugator roller for people and save the help to provide a great help.
Finally it should be noted that：Preferred embodiment of the present utility model is the foregoing is only, is not limited to this
Utility model, although the utility model is described in detail with reference to the foregoing embodiments, for those skilled in the art
For, it can still modify to the technical scheme described in foregoing embodiments, or to which part technical characteristic
Progress equivalent substitution, all within the spirit and principles of the utility model, any modification, equivalent substitution and improvements made etc.,
It should be included within the scope of protection of the utility model.
Claims (9)
1. a kind of energy-saving Corrugator roller, including outer roller（1）, interior roller（2）And auto-power-off device（10）, it is characterised in that
The outer roller（1）Inside is provided with interior roller（2）, the outer roller（1）Inner side is provided with pressure sensor（3）, the pressure biography
Sensor（3）Side is provided with infrared sensor（7）, the interior roller（2）Both sides are equipped with central shaft（8）, the central shaft（8）It is interior
Portion is provided with electromagnetic induction heater（9）, the electromagnetic induction heater（9）Side is provided with auto-power-off device（10）, it is described from
Dynamic circuit breaker electric installation（10）Side is provided with temperature sensor（11）, the temperature sensor（11）Side is provided with siren（12）, institute
State siren（12）Side is provided with timing device（13）, the interior roller（2）Inside is provided with electrothermal tube（5）, the electric heating
Pipe（5）Upper end is provided with coldplate（4）, the electrothermal tube（5）Lower end is provided with heating plate（6）, the central shaft（8）Surface is provided with outer
Screw thread（14）, the outer roller（1）Surface is provided with roll-in lines（15）.
A kind of 2. energy-saving Corrugator roller according to claim 1, it is characterised in that the outer roller（1）Surface is provided with gold
Belong to tungsten carbide coating.
A kind of 3. energy-saving Corrugator roller according to claim 1, it is characterised in that the outer roller（1）With central shaft（8）
It is fixedly connected by way of welding.
A kind of 4. energy-saving Corrugator roller according to claim 1, it is characterised in that the central shaft（8）Pass through external screw thread
（14）Spiral is fixed in Corrugating Machine.
A kind of 5. energy-saving Corrugator roller according to claim 1, it is characterised in that the interior roller（2）Surface, which is provided with, to be protected
Warm layer.
A kind of 6. energy-saving Corrugator roller according to claim 1, it is characterised in that the outer roller（1）For metal material
It is made.
A kind of 7. energy-saving Corrugator roller according to claim 1, it is characterised in that the interior roller（2）With central shaft（8）
It is fixedly connected by way of welding.
A kind of 8. energy-saving Corrugator roller according to claim 1, it is characterised in that the outer roller（1）Surface is provided with roller
Tooth.
A kind of 9. energy-saving Corrugator roller according to claim 1, it is characterised in that the electrothermal tube（5）It is interior to be provided with spiral
Lectrothermal alloy wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721074736.9U CN207190396U (en) | 2017-08-25 | 2017-08-25 | A kind of energy-saving Corrugator roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721074736.9U CN207190396U (en) | 2017-08-25 | 2017-08-25 | A kind of energy-saving Corrugator roller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207190396U true CN207190396U (en) | 2018-04-06 |
Family
ID=61795266
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721074736.9U Active CN207190396U (en) | 2017-08-25 | 2017-08-25 | A kind of energy-saving Corrugator roller |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207190396U (en) |
-
2017
- 2017-08-25 CN CN201721074736.9U patent/CN207190396U/en active Active
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