CN207188090U - Automatic painting system - Google Patents
Automatic painting system Download PDFInfo
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- CN207188090U CN207188090U CN201720790920.7U CN201720790920U CN207188090U CN 207188090 U CN207188090 U CN 207188090U CN 201720790920 U CN201720790920 U CN 201720790920U CN 207188090 U CN207188090 U CN 207188090U
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- paint
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Abstract
The utility model embodiment discloses a kind of automatic painting system, including ring device, rotary spray gun, paint compensating device and industrial computer, wherein, ring device includes：Ring-shaped guide rail；On ring-shaped guide rail, for hanging the hook of product to be painted；And the drive mechanism rotated with industry control mechatronics, driving hook along ring-shaped guide rail；Rotary spray gun and industry control mechatronics, are product japanning to be painted located at correspondence position among ring device；Paint compensating device includes：With industry control mechatronics, the camera of shooting product image；With industry control mechatronics, be product touch-up paint touch-up paint spray gun；And the guiding rail mechanism vertically to be moved up and down with industry control mechatronics, driving touch-up paint spray gun.The utility model embodiment carries out touch-up paint by using the preliminary japanning of rotary spray gun and paint compensating device, solves the problems, such as that efficiency is low, and then meet the demand of people.
Description
Technical field
It the utility model is related to furniture processing technology field, more particularly to a kind of automatic painting system.
Background technology
With the development of society, requirement of the people to furniture also more and more higher.
At present, the spray painting of furniture relies primarily on manual operation, and efficiency is low.
Utility model content
The utility model embodiment technical problem to be solved is, there is provided a kind of automatic painting system, so as to improve
The spray painting efficiency of furniture.
In order to solve the above-mentioned technical problem, the utility model embodiment proposes a kind of automatic painting system, including annular
Device, rotary spray gun, paint compensating device and industrial computer, wherein,
Ring device includes：Ring-shaped guide rail；On ring-shaped guide rail, for hanging the hook of product to be painted；And with
Industry control mechatronics, the drive mechanism that driving hook rotates along ring-shaped guide rail；
Rotary spray gun and industry control mechatronics, are product japanning to be painted located at correspondence position among ring device；
Paint compensating device includes：With industry control mechatronics, the camera of shooting product image；With industry control mechatronics, for production
The touch-up paint spray gun of product touch-up paint；And the line slideway machine vertically to be moved up and down with industry control mechatronics, driving touch-up paint spray gun
Structure；
It is the preliminary japanning of product to be painted that industrial computer, which controls rotary spray gun, and the non-japanning area of product is detected by camera
Domain, and be the non-japanning area of product by controlling drive mechanism and guiding rail mechanism to adjust the position of touch-up paint spray gun and product
Domain japanning.
Further, the drive mechanism includes：Conveyer belt corresponding with ring-shaped guide rail, and being connected with hook；With transmission
First drive and the second drive corresponding to band；And the motor rotated with industry control mechatronics, the first drive of driving.
Further, in addition to：Permanent magnet on touch-up paint spray gun；And it is corresponding with permanent magnet and with industry control mechatronics
Hall sensor.
Further, in addition to the protective cover that covers in outside camera.
Further, the guiding rail mechanism is the guiding rail mechanism of lead screw transmission.
The utility model embodiment is by proposing a kind of automatic painting system, including ring device, rotary spray gun, touch-up paint dress
Put and industrial computer, carry out touch-up paint by using the preliminary japanning of rotary spray gun and paint compensating device, solve the problems, such as that efficiency is low, and then
Meet the demand of people.
Brief description of the drawings
Fig. 1 is the structural representation of an angle of the automatic painting system of the utility model embodiment.
Fig. 2 is the structural representation of another angle of the automatic painting system of the utility model embodiment.
Fig. 3 is the part-structure schematic diagram of the automatic painting system of the utility model embodiment.
Fig. 4 is the ring-shaped guide rail of the utility model embodiment and the sectional view of hook.
Fig. 5 is the schematic flow sheet of the auto spray painting method of the utility model embodiment.
Drawing reference numeral explanation
Ring device 10
Ring-shaped guide rail 11
Hook 12
Drive mechanism 13
Rotary spray gun 20
Paint compensating device 30
Camera 31
Touch-up paint spray gun 32
Guiding rail mechanism 33.
Embodiment
It should be noted that in the case where not conflicting, the feature in embodiment and embodiment in the application can phase
Mutually combine, the utility model is described in further detail with specific embodiment below in conjunction with the accompanying drawings.
If directional instruction (such as up, down, left, right, before and after ...) is only used for explaining in the utility model embodiment
Relative position relation, motion conditions under a certain particular pose (as shown in drawings) between each part etc., if the specific appearance
When state changes, then directionality instruction also correspondingly changes therewith.
In addition, if the description for being related to " first ", " second " etc. in the utility model is only used for describing purpose, and it can not manage
Solve to indicate or implying its relative importance or the implicit quantity for indicating indicated technical characteristic.Thus, define " the
One ", at least one this feature can be expressed or be implicitly included to the feature of " second ".
Fig. 1~Fig. 3 is refer to, the automatic painting system of the utility model embodiment mainly includes ring device 10, rotation
Spray gun 20, paint compensating device 30 and industrial computer.
Ring device 10 includes：Ring-shaped guide rail 11；On ring-shaped guide rail 11, for hanging product to be painted (such as bed
Head frame, wood bed plate etc.) hook 12；And the drive mechanism rotated with industry control mechatronics, driving hook 12 along ring-shaped guide rail 11
13.Hook 12 has multiple, is uniformly distributed on ring-shaped guide rail 11, it is preferable that hook 12 is " fourth " shape, as shown in figure 4, annular
Guide rail 11 is corresponding with hook 12, hook 12 is actively hung on ring-shaped guide rail 11.
Rotary spray gun 20 and industry control mechatronics, it is on product to be painted located at 10 middle correspondence position of ring device
Paint.Rotary spray gun 20 rotates at a high speed 360 degree of spray paintings of progress, while carries out japanning for multiple products to be painted, improves japanning effect
Rate.
Paint compensating device 30 includes：With industry control mechatronics, the camera 31 of shooting product japanning situation map picture；With industrial computer
Electrical connection, it is the touch-up paint spray gun 32 of product touch-up paint；And vertically transported up and down with industry control mechatronics, driving touch-up paint spray gun 32
Dynamic guiding rail mechanism 33.
Industrial computer control rotary spray gun 20 is the preliminary japanning of product to be painted, and the non-japanning of product is detected by camera 31
Region, and be product by controlling drive mechanism 13 and guiding rail mechanism 33 to adjust the position of touch-up paint spray gun 32 and product
Non- painting areas japanning.
As a kind of embodiment, drive mechanism 13 includes：Transmission corresponding with ring-shaped guide rail 11, and being connected with hook 12
Band；Corresponding with conveyer belt the first drive and the second drive；And rotated with industry control mechatronics, the first drive of driving
Motor.
As a kind of embodiment, automatic painting system also includes：Permanent magnet on touch-up paint spray gun 32；And and permanent magnetism
Body it is corresponding and with the Hall sensor of industry control mechatronics.Industrial computer senses the position of touch-up paint spray gun 32 by Hall sensor,
Further improve the precision of touch-up paint.
As a kind of embodiment, automatic painting system also includes the transparent protective cover covered in outside camera 31.Protection
Cover prevents dust, paint etc. from influenceing camera 31.
As a kind of embodiment, guiding rail mechanism 33 is the guiding rail mechanism 33 of lead screw transmission.
Fig. 5 is refer to, the utility model embodiment also uses a kind of auto spray painting method, the auto spray painting method bag
Include：
Step 1：Product to be painted is hung on hook 12；
Step 2：The rotation spray painting of rotary spray gun 20 is controlled, while drives hook 12 to be rotated along ring-shaped guide rail 11, it is extremely to be painted
The preliminary japanning of product is completed, and obtains preliminary japanning product；
Step 3：The non-painting areas of preliminary japanning product is detected by camera 31, according to the photographing information meter of camera 31
Calculate the position of non-painting areas；
Step 4：According to the positional information calculated, the position of adjustment touch-up paint spray gun 32 and preliminary japanning product, control is mended
Paint airbrush 32 is non-painting areas touch-up paint, obtains completing the product of japanning.
The utility model embodiment produces aberration using product painting areas is different from the color of non-painting areas, passes through work
The image that control machine is shot to camera 31 is identified, and so as to calculate the position of non-painting areas, is controlled according to positional information
Touch-up paint spray gun adjustment position and control adjustment product space of drive mechanism 13 about 32, make touch-up paint spray gun 32 be directed at non-japanning area
Domain carries out touch-up paint, substitutes artificial touch-up paint, greatly improves the production efficiency of furniture；In addition, the utility model is implemented also to be avoided that work
People directly contacts during touch-up paint with the vaporific paint of ejection, and then has ensured the health of worker.
As a kind of embodiment, painting areas and non-painting areas are calculated in step 3 with the following method：
Using threshold T by the intensity slicing of preliminary japanning product image into two classes；The hybrid density of described image is：
Wherein, μ1And μ2The respectively average gray value of painting areas and non-painting areas, σ1And σ2It is respectively corresponding average
The mean square deviation of gray value, P1And P2The respectively prior probability of painting areas and non-painting areas,
P1+P2=1；
As a kind of embodiment, the direction of rotation of rotary spray gun 20 is opposite with the direction of rotation of hook 12 in step 2.Rotation
Turn to make japanning more uniform in the opposite direction, the probability for non-painting areas occur is smaller.
The operation principle of the utility model embodiment is：The rotation spray painting of rotary spray gun 20, while driven by drive mechanism 13
The dynamic product rotation to be painted hung on hook 12, preliminary japanning is carried out for product；After the completion of preliminary japanning, pass through shooting
The position of non-painting areas omitted on product is treated in first 31 detection, according to position control touch-up paint spray gun about 32 adjustment position and
Control drive mechanism 13 to adjust product space, touch-up paint spray gun 32 is directed at non-painting areas and carry out touch-up paint, finally complete whole production
The painting process of product.
While there has been shown and described that embodiment of the present utility model, for the ordinary skill in the art,
It is appreciated that these embodiments can be carried out with a variety of changes in the case where not departing from principle of the present utility model and spirit, repaiied
Change, replace and modification, the scope of the utility model are limited by appended claims and its equivalency range.
Claims (5)
- A kind of 1. automatic painting system, it is characterised in that including ring device, rotary spray gun, paint compensating device and industrial computer, its In,Ring device includes：Ring-shaped guide rail；On ring-shaped guide rail, for hanging the hook of product to be painted；And and industry control Mechatronics, the drive mechanism that driving hook rotates along ring-shaped guide rail；Rotary spray gun and industry control mechatronics, are product japanning to be painted located at correspondence position among ring device；Paint compensating device includes：With industry control mechatronics, the camera of shooting product image；With industry control mechatronics, mended for product The touch-up paint spray gun of paint；And the guiding rail mechanism vertically to be moved up and down with industry control mechatronics, driving touch-up paint spray gun；It is the preliminary japanning of product to be painted that industrial computer, which controls rotary spray gun, and the non-painting areas of product is detected by camera, and It is on the non-painting areas of product by controlling drive mechanism and guiding rail mechanism to adjust the position of touch-up paint spray gun and product Paint.
- 2. automatic painting system as claimed in claim 1, it is characterised in that the drive mechanism includes：With ring-shaped guide rail pair Should, and the conveyer belt connected with hook；Corresponding with conveyer belt the first drive and the second drive；And it is electrically connected with industrial computer Connect, the motor that the first drive of driving rotates.
- 3. automatic painting system as claimed in claim 1, it is characterised in that also include：Permanent magnet on touch-up paint spray gun； And it is corresponding with permanent magnet and with the Hall sensor of industry control mechatronics.
- 4. automatic painting system as claimed in claim 1, it is characterised in that also include the protective cover covered in outside camera.
- 5. automatic painting system as claimed in claim 1, it is characterised in that the guiding rail mechanism is straight for lead screw transmission Line guide rail mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720790920.7U CN207188090U (en) | 2017-07-01 | 2017-07-01 | Automatic painting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720790920.7U CN207188090U (en) | 2017-07-01 | 2017-07-01 | Automatic painting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207188090U true CN207188090U (en) | 2018-04-06 |
Family
ID=61785423
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720790920.7U Active CN207188090U (en) | 2017-07-01 | 2017-07-01 | Automatic painting system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107096673A (en) * | 2017-07-01 | 2017-08-29 | 深圳市松堡王国家居有限公司 | Automatic painting system and method |
| CN109482390A (en) * | 2018-04-18 | 2019-03-19 | 深圳长江家具有限公司 | A kind of spray equipment and spraying method |
| CN111487994A (en) * | 2020-04-26 | 2020-08-04 | 湖北省工业建筑集团安装工程有限公司 | Ultra-large high-rise building paint repair method based on unmanned aerial vehicle |
| CN112892969A (en) * | 2021-01-18 | 2021-06-04 | 日照中意华坤金属制造有限公司 | Paint spraying device and process for iron art product processing |
-
2017
- 2017-07-01 CN CN201720790920.7U patent/CN207188090U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107096673A (en) * | 2017-07-01 | 2017-08-29 | 深圳市松堡王国家居有限公司 | Automatic painting system and method |
| CN109482390A (en) * | 2018-04-18 | 2019-03-19 | 深圳长江家具有限公司 | A kind of spray equipment and spraying method |
| CN109482390B (en) * | 2018-04-18 | 2021-08-10 | 深圳长江家具有限公司 | Spraying device and spraying method |
| CN111487994A (en) * | 2020-04-26 | 2020-08-04 | 湖北省工业建筑集团安装工程有限公司 | Ultra-large high-rise building paint repair method based on unmanned aerial vehicle |
| CN112892969A (en) * | 2021-01-18 | 2021-06-04 | 日照中意华坤金属制造有限公司 | Paint spraying device and process for iron art product processing |
| CN112892969B (en) * | 2021-01-18 | 2023-02-28 | 日照中意华坤金属制造有限公司 | Paint spraying apparatus is used in processing of iron art goods |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Automatic painting system Effective date of registration: 20230425 Granted publication date: 20180406 Pledgee: Bank of Shanghai Limited by Share Ltd. Shenzhen branch Pledgor: SHENZHEN SAMPO FURNITURE Co.,Ltd. Registration number: Y2023980039061 |