CN207181315U - Cracks of metal surface on-line intelligence check machine - Google Patents
Cracks of metal surface on-line intelligence check machine Download PDFInfo
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- CN207181315U CN207181315U CN201721190850.8U CN201721190850U CN207181315U CN 207181315 U CN207181315 U CN 207181315U CN 201721190850 U CN201721190850 U CN 201721190850U CN 207181315 U CN207181315 U CN 207181315U
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Abstract
The utility model discloses a kind of cracks of metal surface on-line intelligence check machine, include switch board, start button is provided with the switch board, described check machine also includes being used for the industrial CCD camera, the encoder for the synchronous recording metal material speed of service and the LED light source band set parallel to metal material for obtaining metal upper and lower surface image；It is provided with described switch board for data receiver, processing, the industrial computer of storage, the printer for quality report printing and the electric box for powering and signal controls, described encoder, industrial CCD camera are connected with industrial computer signal, the display for showing captured in real-time image is connected with described industrial computer and mouse, keyboard for manipulating industrial computer, described industrial computer are connected with the sound and light alarm modulating signal being arranged on switch board.The utility model has the advantage of：Simple in construction, easy to use, detection efficiency is high, accuracy rate is high.
Description
Technical field
Online measuring technique field is the utility model is related to, especially refers to cracks of metal surface on-line intelligence check machine.
Background technology
With the development of science and technology the processing of raw material and the automaticity more and more higher of Product processing, with automatic
Change the development of process equipment, be not only able to improve production efficiency, and the intensity of staff can be substantially reduced；Compare automatic
Process equipment constantly develops, is progressive, and the development of the online quality control equipment to match lags with regard to some.
In the processing of raw material metal, its surface often produce as hole, pit, iron mold, be mingled with, skin lamination, squama
The defects of spot, the presence of these defects can largely effect on the quality of subsequent product, and the detection of these defects is more by artificial now
Visually observe completion.During being produced due to metal material, speed is fast, and human eye is difficult to find tiny defect, and has danger,
It is typically only capable to find open defect and continuity defects, remaining is all to check the matter of metal surface by way of the product sampling observation
Amount, it is extremely inefficient.The mode of artificial On line inspection is to squat to shine in illuminations such as the lower section flashlights of metal material operation
Penetrate material surface and observe metal material surface quality by visually, working strength is big and has danger.
With machine vision technique and image recognition, matching, the progress for the treatment of technology, know the machine of cracks of metal surface
It is not possibly realized, such as a kind of entitled " the online inspection for Strip cracks of metal surface of Patent No. 201420465618.0
The patent of examining system " discloses a kind of on-line detecting system for Strip cracks of metal surface, including surface defect crawl
Device, multi-channel parallel processing unit, server, massage storage, console, surface defect grabbing device are arranged on Strip
Above and below production line, surface defect grabbing device includes multiple video cameras, lighting device, and each video camera with leading to more
An autonomous channel processing unit connection in road parallel processing apparatus.Its by multiple camera acquisition metal surfaces image,
Carry out image procossing with image processing algorithm and algorithm for pattern recognition by computer again, so as to complete cracks of metal surface
Line detects.But because the environment of metal material production is often complex, may be because of reflective etc. in image acquisition process
Reason and cause to fail to judge, misjudge, therefore its structure is further improved.
Utility model content
To solve the problems, such as that present technology is present, the utility model provides a kind of simple in construction, easy to use, detection efficiency
Cracks of metal surface on-line intelligence check machine high, accuracy rate is high.
To achieve the above object, the technical solution adopted in the utility model is：
A kind of cracks of metal surface on-line intelligence check machine, includes switch board, and start button is provided with the switch board,
Described check machine also includes being used to obtain the industrial CCD camera of metal upper and lower surface image, for synchronous recording metal material
The encoder of the speed of service and the LED light source band set parallel to metal material；It is provided with described switch board for counting
According to receive, processing, storage industrial computer, the printer for quality report printing and for power and signal control it is electric
Case, described encoder, industrial CCD camera are connected with industrial computer signal, are connected with described industrial computer for showing in real time
The display of shooting image and mouse, keyboard for manipulating industrial computer, described industrial computer is with being arranged on switch board
Sound and light alarm modulating signal connects.
The technical measures of optimization also include：
Described industrial CCD camera is divided into is set side by side with two industrial CCD cameras in two groups, every group up and down.
Described industrial CCD camera is fixedly installed on bearing support.
The UPS for open circuit protection is additionally provided with described switch board.
Voltage-stablizer is connected with described electric box.
After the technical solution of the utility model, the rate signal that is collected by industrial CCD camera by encoder
The shooting metal material surface image synchronous with production line holding, and image transmitting to display is shown, utilize industry control
While machine carries out automatic detection, testing staff can be observed by display and carry out artificial detection, so as to effectively reduce
Missing inspection, the generation of false retrieval；When industrial computer detects defect point, industrial computer record defect point, and send control signal and make acousto-optic
Alarm lamp sends alarm signal, and the quality form for being detected material is printed finally by printer, allows testing staff being capable of a mesh
It is clear.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model；
Fig. 2 is the structural representation of switch board in Fig. 1.
Reference therein is：It is industrial CCD camera 1, encoder 2, LED light source band 3, bearing support 4, switch board 5, steady
Depressor 5.1, audible-visual alarm lamp 5.2, UPS5.3, display 5.4, printer 5.5, start button 5.6, keyboard 5.7, industrial computer
5.8th, electric box 5.9.
Embodiment
As shown in Figure 1 to Figure 2,
A kind of cracks of metal surface on-line intelligence check machine, includes switch board 5, be provided with the switch board 5 startup by
Button 5.6, described check machine are also golden including the industrial CCD camera 1 for obtaining metal upper and lower surface image, for synchronous recording
The LED light source band 3 for belonging to the encoder 2 of the material speed of service and being set parallel to metal material；Set in described switch board 5
Have for data receiver, processing, storage industrial computer 5.8, the printer 5.5 for quality report printing and for power and
The electric box 5.9 of signal control, described encoder 2, industrial CCD camera 1 are connected with the signal of industrial computer 5.8, described industry control
The display 5.4 for showing captured in real-time image and mouse, the keyboard for manipulating industrial computer 5.8 are connected with machine 5.8
5.7, described industrial computer 5.8 is connected with the signal of audible-visual alarm lamp 5.2 being arranged on switch board 5.
The speed of service of the capturing material of this On line inspection machine encoder 2, enables industrial CCD camera 1 to collect and produce
Line keeps synchronous real-time surface image.Light source is used as using the LED light source band 3 be arrangeding in parallel, is improving metal material surface
While brightness, the uniformity of illumination is ensure that, avoids using Luminance Distribution caused by spot light uneven.
Described industrial CCD camera 1 is divided to be set side by side with two industrial CCD cameras in upper and lower two groups, every group.
Upper and lower two groups of industrial CCD cameras 1 correspond to the realtime graphic of intake metal material upper and lower surface respectively, are used in every group
Be set up in parallel two industrial CCD cameras shooting, can avoid shoot blind area, can also avoid because shooting angle is excessive and caused by
Anamorphose, reduce false determination ratio.
Described industrial CCD camera 1 is fixedly installed on bearing support 4.
The UPS5.3 for open circuit protection is additionally provided with described switch board 5.UPS can be used as standby in powering-off state
Powered with power supply, to ensure the continual and steady operation of equipment.
Voltage-stablizer 5.1 is connected with described electric box 5.9.
Application method：
By start button 5.6 start this On line inspection machine, encoder 2 gather metal material the speed of service and transmit to
Industrial computer 5.8, industrial CCD camera 1 shoot metal surface image (upper and lower two surfaces with producing line locking according to rate signal
Shoot simultaneously), taken image transmitting to industrial computer 5.8, and real-time display is on display 5.4.
Industrial computer 5.8 is analyzed metal surface image using software, handled, calculated, and automatic decision defect, works as identification
To after defect, send signal enabling audible-visual alarm lamp 5.2 and carry out sound and light alarm, while defect image is shown in display 5.4
It is upper to observe, confirm for testing staff；Recognized defect is simultaneously recorded in industrial computer 5.8, and will finally be presented in by printer 5.5
In the quality report printed.The running speed signal of metal material is gathered according to encoder 2, industrial computer 5.8 can calculate
The coordinate position of the defect on the metal material, the defective locations can be quickly found out during to check, improve detection efficiency.
While industrial computer 5.8 carries out automatic detection, testing staff can observe real-time surface by display 5.4
Image carries out artificial detection, image can be amplified, played back by the operation of mouse, keyboard 5.7, and automatic detection coordinates
Artificial detection, missing inspection, the generation of false retrieval can be greatly reduced.Cracks of metal surface is observed by display 5.4, reduces work
Intensity, it also avoid danger.
For embodiment of above only to illustrate technical concepts and features of the present utility model, its object is to allow be familiar with this skill
The people of art understands content of the present utility model and is simultaneously carried out, and can not limit the scope of protection of the utility model with this, all
The equivalent change or modification done according to the utility model Spirit Essence, it should all cover in the scope of protection of the utility model.
Claims (5)
1. a kind of cracks of metal surface on-line intelligence check machine, including switch board (5), startup is provided with the switch board (5)
Button (5.6), it is characterized in that:Described check machine also includes being used for the industrial CCD camera for obtaining metal upper and lower surface image
(1), the encoder (2) for the synchronous recording metal material speed of service and the LED light source band parallel to metal material setting
(3)；It is provided with for data receiver, processing, the industrial computer (5.8) of storage, beats for quality form in described switch board (5)
The printer (5.5) of print and the electric box (5.9) for powering and signal controls, described encoder (2), industrial CCD phase
Machine (1) is connected with industrial computer (5.8) signal, is connected with described industrial computer (5.8) for showing the aobvious of captured in real-time image
Show device (5.4) and mouse, keyboard (5.7) for manipulating industrial computer (5.8), described industrial computer (5.8) is with being arranged at control
Audible-visual alarm lamp (5.2) signal connection on cabinet (5) processed.
2. cracks of metal surface on-line intelligence check machine as claimed in claim 1, it is characterized in that：Described industrial CCD camera
(1) two industrial CCD cameras are set side by side with two groups, every group above and below being divided into.
3. cracks of metal surface on-line intelligence check machine as claimed in claim 2, it is characterized in that：Described industrial CCD camera
(1) it is fixedly installed on bearing support (4).
4. cracks of metal surface on-line intelligence check machine as claimed in claim 3, it is characterized in that：In described switch board (5)
It is additionally provided with the UPS (5.3) for open circuit protection.
5. cracks of metal surface on-line intelligence check machine as claimed in claim 4, it is characterized in that：Described electric box (5.9)
On be connected with voltage-stablizer (5.1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721190850.8U CN207181315U (en) | 2017-09-18 | 2017-09-18 | Cracks of metal surface on-line intelligence check machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721190850.8U CN207181315U (en) | 2017-09-18 | 2017-09-18 | Cracks of metal surface on-line intelligence check machine |
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| Publication Number | Publication Date |
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| CN207181315U true CN207181315U (en) | 2018-04-03 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108818544A (en) * | 2018-06-05 | 2018-11-16 | 科芃智能科技（苏州）有限公司 | The strip surfacing machine people of view-based access control model guiding |
| CN110007361A (en) * | 2019-04-18 | 2019-07-12 | 杭州耕德电子有限公司 | A kind of CCD leak tester and its detection method |
| CN113189111A (en) * | 2021-04-28 | 2021-07-30 | 西南交通大学 | Visual detection system and detection method for appearance defects of steel structure net rack |
-
2017
- 2017-09-18 CN CN201721190850.8U patent/CN207181315U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108818544A (en) * | 2018-06-05 | 2018-11-16 | 科芃智能科技（苏州）有限公司 | The strip surfacing machine people of view-based access control model guiding |
| CN108818544B (en) * | 2018-06-05 | 2019-10-25 | 科芃智能科技（苏州）有限公司 | The strip surfacing machine people of view-based access control model guiding |
| CN110007361A (en) * | 2019-04-18 | 2019-07-12 | 杭州耕德电子有限公司 | A kind of CCD leak tester and its detection method |
| CN113189111A (en) * | 2021-04-28 | 2021-07-30 | 西南交通大学 | Visual detection system and detection method for appearance defects of steel structure net rack |
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