CN207180158U - A kind of space division nitrogen precooling system - Google Patents

A kind of space division nitrogen precooling system Download PDF

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Publication number
CN207180158U
CN207180158U CN201721159889.3U CN201721159889U CN207180158U CN 207180158 U CN207180158 U CN 207180158U CN 201721159889 U CN201721159889 U CN 201721159889U CN 207180158 U CN207180158 U CN 207180158U
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water
air
cooling tower
medium
space division
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何晓
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Hangzhou Best Gas Co Ltd
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Hangzhou Best Gas Co Ltd
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Abstract

The utility model discloses a kind of space division nitrogen precooling system, including air compressor, air aftercooler, air cooling tower, water- to-water heat exchanger, water-cooling tower, low temperature water pump and cooling unit, air aftercooler is housed on the air inlet pipeline between air cooling tower bottom and air compressor, water- to-water heat exchanger is housed on medium output pipe between water-cooling tower top, water- to-water heat exchanger is provided with circulating water intake and circulating water outlet, low temperature water pump and cooling unit are sequentially arranged with medium intake line between at the top of water cooling tower bottom and air cooling tower, outlet pipe at the top of air cooling tower is connected with molecular sieve.The utility model makes air enter air cooling tower bottom with normal temperature state, avoids Aging Damage of the high-temperature gas to air cooling tower bottom filling by setting air aftercooler on air inlet pipeline;Reduce by two normal temperature water pumps simultaneously, reduce equipment investment and maintenance cost.

Description

一种空分氮水预冷系统An air separation nitrogen water precooling system

技术领域technical field

本实用新型涉及一种预冷系统,尤其涉及一种空分氮水预冷系统。The utility model relates to a precooling system, in particular to an air separation nitrogen water precooling system.

背景技术Background technique

氮水预冷系统是空分装置中重要的组成部分,它的作用主要是冷却、净化原料空气。The nitrogen water pre-cooling system is an important part of the air separation unit, and its main function is to cool and purify the raw air.

传统的氮水预冷系统主要由空冷塔、水冷塔、水过滤器、冷水机组及两台常温水泵和两台低温水泵组成。原料空气加压后直接进入空冷塔底部,温度接近100℃,需经两台常温水泵由循环水系统抽水加压,常温水由空冷塔中部进入由上而下冷却和洗涤空气。这种氮水预冷系统存在设备投资大、高温气体对空冷塔底部填料的老化损伤带来的高维修费用问题,需要进行改进。The traditional nitrogen water pre-cooling system is mainly composed of air cooling tower, water cooling tower, water filter, water chiller, two normal temperature water pumps and two low temperature water pumps. After the raw material air is pressurized, it directly enters the bottom of the air-cooling tower, and the temperature is close to 100°C. It needs to be pumped and pressurized by the circulating water system through two normal temperature water pumps. The normal temperature water enters from the middle of the air-cooling tower to cool and wash the air from top to bottom. This nitrogen-water precooling system has the problems of large equipment investment and high maintenance costs caused by aging damage of the high-temperature gas to the bottom packing of the air-cooling tower, and needs to be improved.

实用新型内容Utility model content

本实用新型的目的在于克服现有技术中存在的上述问题,提供一种空分氮水预冷系统。The purpose of the utility model is to overcome the above-mentioned problems existing in the prior art and provide an air separation nitrogen water precooling system.

为实现上述技术目的,达到上述技术效果,本实用新型是通过以下技术方案实现:In order to achieve the above-mentioned technical purpose and achieve the above-mentioned technical effect, the utility model is realized through the following technical solutions:

一种空分氮水预冷系统,包括空气压缩机、空气末级冷却器、空冷塔、水换热器、水冷塔、低温水泵和冷却机组,所述空冷塔底部与空气压缩机之间的进气管路上装有空气末级冷却器,所述空冷塔底部与水冷塔顶部之间的介质输出管路上装有水换热器,所述水换热器上设有循环水进口和循环水出口,所述水冷塔底部与空冷塔顶部之间的介质输入管路上依次装有低温水泵和冷却机组,所述低温水泵共有两台,且采用并联方式进行连接,所述空冷塔、水冷塔利用介质输出管路、介质输入管路构成一个回路,所述空冷塔顶部的出气管路与分子筛连接。A kind of air separation nitrogen water precooling system, comprises air compressor, air final stage cooler, air cooling tower, water heat exchanger, water cooling tower, cryogenic water pump and cooling unit, between the bottom of described air cooling tower and air compressor An air final cooler is installed on the air intake pipeline, and a water heat exchanger is installed on the medium output pipeline between the bottom of the air cooling tower and the top of the water cooling tower, and the water heat exchanger is provided with a circulating water inlet and a circulating water outlet , the medium input pipeline between the bottom of the water-cooling tower and the top of the air-cooling tower is sequentially equipped with a low-temperature water pump and a cooling unit. There are two low-temperature water pumps connected in parallel. The air-cooling tower and the water-cooling tower use medium The output pipeline and the medium input pipeline form a loop, and the outlet pipeline at the top of the air cooling tower is connected with the molecular sieve.

优选地,上述空分氮水预冷系统中,所述空气压缩机的进口设有吸入过滤器。Preferably, in the above-mentioned air separation nitrogen water precooling system, the inlet of the air compressor is provided with a suction filter.

优选地,上述空分氮水预冷系统中,所述介质输出管路、介质输入管路中洗涤原料空气用的介质,是由经过处理后的软化水通过精馏系统返回的不饱和污氮气吸收水分并放空形成的。Preferably, in the above-mentioned air separation nitrogen water precooling system, the medium used for washing the raw air in the medium output pipeline and the medium input pipeline is the unsaturated dirty nitrogen returned by the treated demineralized water through the rectification system Formed by absorbing moisture and venting.

优选地,上述空分氮水预冷系统中,每台所述低温水泵和冷却机组之间的管路上各设有一个流量计。Preferably, in the above-mentioned air separation nitrogen water precooling system, each pipeline between the cryogenic water pump and the cooling unit is provided with a flow meter.

优选地,上述空分氮水预冷系统中,所述水冷塔的下方还设有通入来自空分的返流气用的进气管路。Preferably, in the nitrogen-water pre-cooling system for air separation, an air intake pipeline for the reflux gas from the air separation is provided below the water cooling tower.

本实用新型的有益效果是:The beneficial effects of the utility model are:

本实用新型结构简单,设计合理,通过在进气管路上设置空气末级冷却器,使空气以常温状态进入空冷塔底部,避免高温气体对空冷塔底部填料的老化损伤;同时减少两台常温水泵,降低设备投资和维修费用。The utility model has simple structure and reasonable design. By setting the final air cooler on the air intake pipeline, the air enters the bottom of the air-cooling tower at normal temperature, avoiding the aging damage of high-temperature gas to the packing at the bottom of the air-cooling tower; at the same time, two normal-temperature water pumps are reduced, Reduce equipment investment and maintenance costs.

当然,实施本实用新型的任一产品并不一定需要同时达到以上所述的所有优点。Of course, any product implementing the present utility model does not necessarily need to achieve all the above-mentioned advantages at the same time.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings required for the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of parts represented by each label is as follows:

1-空气压缩机,2-空气末级冷却器,3-空冷塔,4-水换热器,5-水冷塔,6-低温水泵,7-冷却机组。1-air compressor, 2-air final cooler, 3-air cooling tower, 4-water heat exchanger, 5-water cooling tower, 6-low temperature water pump, 7-cooling unit.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.

请参阅图1所示,本实施例为一种空分氮水预冷系统,包括空气压缩机1、空气末级冷却器2、空冷塔3、水换热器4、水冷塔5、低温水泵6和冷却机组7。空冷塔3底部与空气压缩机1之间的进气管路上装有空气末级冷却器2,空气压缩机的进口设有吸入过滤器。空冷塔3底部与水冷塔5顶部之间的介质输出管路上装有水换热器4,水换热器4上设有循环水进口和循环水出口。水冷塔5底部与空冷塔3顶部之间的介质输入管路上依次装有低温水泵6和冷却机组7。低温水泵6共有两台,且采用并联方式进行连接。低温水泵6和冷却机组7之间的管路上各设有一个流量计。空冷塔3、水冷塔5利用介质输出管路、介质输入管路构成一个回路。Please refer to Fig. 1, the present embodiment is an air separation nitrogen water precooling system, including an air compressor 1, an air final cooler 2, an air cooling tower 3, a water heat exchanger 4, a water cooling tower 5, and a cryogenic water pump 6 and cooling unit 7. An air final stage cooler 2 is installed on the intake pipeline between the bottom of the air cooling tower 3 and the air compressor 1, and the inlet of the air compressor is provided with a suction filter. A water heat exchanger 4 is installed on the medium output pipeline between the bottom of the air cooling tower 3 and the top of the water cooling tower 5, and the water heat exchanger 4 is provided with a circulating water inlet and a circulating water outlet. A low-temperature water pump 6 and a cooling unit 7 are sequentially installed on the medium input pipeline between the bottom of the water cooling tower 5 and the top of the air cooling tower 3 . There are two cryogenic water pumps 6, which are connected in parallel. A flow meter is respectively arranged on the pipeline between the cryogenic water pump 6 and the cooling unit 7 . The air cooling tower 3 and the water cooling tower 5 use a medium output pipeline and a medium input pipeline to form a loop.

空冷塔3顶部的出气管路与分子筛连接。水冷塔5的下方还设有通入来自空分的返流气用的进气管路。The outlet pipeline at the top of the air cooling tower 3 is connected with molecular sieves. The bottom of the water cooling tower 5 is also provided with an intake pipeline leading into the reflux gas from the air separation.

本实施例的一个具体应用为:原料空气被空气压缩机1压缩后进入空气末级冷却器2冷却到常温状态,常温原料空气进入空冷塔3,空冷塔为3填料塔,空气由下往上穿过填料,被从上往下的介质冷却,并同时洗涤部分NOX,SO2、CL+等有害物质,最后穿越顶部的分离器,进入分子筛纯化系统,空冷塔顶部出去的处理空气温度约为8℃。介质输出管路、介质输入管路中洗涤原料空气用的介质,是由经过处理后的软化水通过精馏系统返回的不饱和污氮气吸收水分并放空形成的。介质先由水换热器4进行预降温,再经水冷塔5第一次冷却降温,降温后由低温水泵6加压,再经冷却机组7第二次冷却降温,温度低于15℃后送入空冷塔3,对空气进行冷却以满足后续分子筛纯化系统的进气要求。A specific application of this embodiment is: the raw material air is compressed by the air compressor 1 and enters the final air cooler 2 to be cooled to normal temperature, and the normal temperature raw material air enters the air cooling tower 3, the air cooling tower is a 3-packed tower, and the air flows from bottom to top After passing through the packing, it is cooled by the medium from top to bottom, and part of NOX, SO2, CL+ and other harmful substances are washed at the same time, and finally passes through the top separator and enters the molecular sieve purification system. The temperature of the treated air exiting the top of the air cooling tower is about 8°C . The medium used for washing the raw material air in the medium output pipeline and the medium input pipeline is formed by the unsaturated dirty nitrogen returned by the treated demineralized water through the rectification system to absorb moisture and then vent it. The medium is pre-cooled by the water heat exchanger 4, and then cooled by the water cooling tower 5 for the first time. After cooling, it is pressurized by the low-temperature water pump 6, and then cooled by the cooling unit 7 for the second time. Enter the air cooling tower 3 to cool the air to meet the intake requirements of the subsequent molecular sieve purification system.

在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions referring to the terms "one embodiment", "example", "specific example" and the like mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in the description of the present invention. In at least one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

以上公开的本实用新型优选实施例只是用于帮助阐述本实用新型。优选实施例并没有详尽叙述所有的细节,也不限制该实用新型仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本实用新型的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本实用新型。本实用新型仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not exhaust all details, nor do they limit the utility model to the specific implementations described. Obviously, many modifications and variations can be made based on the contents of this specification. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that those skilled in the art can well understand and utilize the utility model. The invention is to be limited only by the claims and their full scope and equivalents.

Claims (5)

  1. A kind of 1. space division nitrogen precooling system, it is characterised in that:Including air compressor, air aftercooler, air cooling tower, water Heat exchanger, water-cooling tower, low temperature water pump and cooling unit, are filled on the air inlet pipeline between the air cooling tower bottom and air compressor Have an air aftercooler, at the top of the air cooling tower bottom and water-cooling tower between medium output pipe on water- to-water heat exchanger is housed, The water- to-water heat exchanger is provided with circulating water intake and circulating water outlet, at the top of the water cooling tower bottom and air cooling tower between medium Low temperature water pump and cooling unit are sequentially arranged with intake line, the low temperature water pump shares two, and is carried out using parallel way Connection, the air cooling tower, water-cooling tower form a loop, the air cooling tower top using medium output pipe, medium intake line The outlet pipe in portion is connected with molecular sieve.
  2. 2. space division nitrogen precooling system according to claim 1, it is characterised in that:The import of the air compressor is provided with Filter by suction.
  3. 3. space division nitrogen precooling system according to claim 1, it is characterised in that:The medium output pipe, medium are defeated Enter the medium of washing material air in pipeline, be that the unsaturation returned by softened water after treatment by distillation system is dirty Nitrogen adsorption moisture is simultaneously vented formation.
  4. 4. space division nitrogen precooling system according to claim 1, it is characterised in that:Every the low temperature water pump and cooler A flowmeter is respectively provided with pipeline between group.
  5. 5. space division nitrogen precooling system according to claim 1, it is characterised in that:It is additionally provided with below the water-cooling tower logical Enter the air inlet pipeline of the gas that backflows from space division.
CN201721159889.3U 2017-09-12 2017-09-12 A kind of space division nitrogen precooling system Expired - Fee Related CN207180158U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109114999A (en) * 2018-08-07 2019-01-01 中冶南方工程技术有限公司 Space division chilldown system
CN112944806A (en) * 2021-03-11 2021-06-11 杭州制氧机集团股份有限公司 Air separation pre-cooling system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109114999A (en) * 2018-08-07 2019-01-01 中冶南方工程技术有限公司 Space division chilldown system
CN112944806A (en) * 2021-03-11 2021-06-11 杭州制氧机集团股份有限公司 Air separation pre-cooling system

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