CN207172788U - A kind of composite board composite production line - Google Patents
A kind of composite board composite production line Download PDFInfo
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- CN207172788U CN207172788U CN201721184352.2U CN201721184352U CN207172788U CN 207172788 U CN207172788 U CN 207172788U CN 201721184352 U CN201721184352 U CN 201721184352U CN 207172788 U CN207172788 U CN 207172788U
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Abstract
The utility model belongs to composite board processing equipment field; it discloses a kind of composite board composite production line, including the Screw Extrusion mechanism for being used to export the plastics of melting being sequentially arranged, for by the compound composite structure of upper and lower double layer of metal sheet material and filling plastic intermediate layer, the cooling body for cooling combined sheet material, for composite board surface covering protection film cover diaphragm mechanism, for the deviation correction mechanism rectified a deviation to composite board and for composite board cutting cutting mechanism and shift the two-way transfer mechanism of composite board.The production line once-combined can produce composite board, and the entire production line automaticity is high, can effectively improve production efficiency, reduce cost of labor.
Description
Technical field
Composite board processing equipment field is the utility model is related to, specially a kind of composite board laminating production device.
Background technology
Sandwich establishment is technology commonly used in the art between double layer of metal thin plate, such as cellular board, polymeric layer, its mesh
Be, improve its fire protecting performance, hardness and intensity etc..
Interlayer selection can effectively improve above-mentioned performance for materials such as PC, PVC, PE.
It is that layer polymerization thing plate is obtained by screw extruder first, then by polymer in traditional processing technology
Plate is carried out compound by modes such as adhesive or melt extrudeds, and its process is relatively complicated, it is compound after product easily occur degumming,
Problems of crack.
Utility model content
The purpose of this utility model is to provide a kind of composite board composite production line, and the production line being capable of once-combined life
Output composite board, and the entire production line automaticity is high, can effectively improve production efficiency, reduces cost of labor.
To achieve the above object, the utility model provides following technical scheme：A kind of composite board composite production line, including
The Screw Extrusion mechanism for being used to export the plastics of melting being sequentially arranged, for by upper and lower double layer of metal sheet material and filling plastic
The compound composite structure in intermediate layer, the cooling body for cooling combined sheet material, in composite board surface covering protection film
Cover diaphragm mechanism, for the deviation correction mechanism rectified a deviation to composite board and for composite board cutting cutting mechanism and
Shift the two-way transfer mechanism of composite board；
Described composite structure includes two compound rollers setting up and down, and the side of described compound roller is respectively set
The overlay film of sheet metal after having the deielectric-coating for covering one layer of melting on sheet metal and exporting from overlay film to composite structure
Mechanism and the sheet material conveying mechanism for conveying sheet metal to film-covering mechanism.
In above-mentioned composite board composite production line, described film-covering mechanism includes overlay film roller, rubber roll and setting
Auxiliary roller in rubber roll side, described deielectric-coating reach the sheet metal below overlay film roller after auxiliary roller, rubber roll
On be bonded.
In above-mentioned composite board composite production line, described sheet material conveying mechanism includes the first conveying arranged up and down
Roller and the second conveying roller, described sheet metal reach laminating machine by the first conveying roller and the second conveying roller successively
Structure.
In above-mentioned composite board composite production line, the outlet side of described composite structure is provided with a sheet metal thickness and surveyed
Measuring mechanism, described composite structure, which is provided with, to be used between the compound roller of data regulation according to measured by sheet metal thickness measuring mechanism
Away from governor motion.
In above-mentioned composite board composite production line, described sheet metal thickness measuring mechanism includes a strip-shaped frame, institute
The strip hole that composite board in the strip-shaped frame stated provided with a confession after compound passes through, the both sides up and down in described strip hole are provided with
Two pairs of optical measurement units, every a pair of optical measurement units detect the height of composite board upper surface by being used for of being disposed over
The first optical measurement sensors and be arranged below be used for detect composite board lower surface height the second optical measurement
Sensor group into.
In above-mentioned composite board composite production line, described compound roller, overlay film roller, first are conveyed in roller
Provided with heating chamber, heating oil pipe is connected in described heating chamber.
In above-mentioned composite board composite production line, described deviation correction mechanism includes pedestal and is arranged on entangling on pedestal
Inclined unit, the both sides of described pedestal are provided with the first slide rail and the second slide rail, and described correction unit includes support frame, described
The bottom of the both sides of support frame is provided with the first sliding block coordinated with the first slide rail, the second sliding block coordinated with the second slide rail, described
Support frame be provided with upper pressure roller and lower backing roll, be between passing through for composite board between described upper pressure roller and lower backing roll
Gap；A pair of optical sensors for being used to detect composite board midline position are provided with the porch in described gap；
The first described slide rail includes two the first parallel slideways, and the second described slide rail includes two parallel second
Slideway, the first described slideway and the second slideway are arranged in splayed；
The first support block is provided between described support frame and the first sliding block, is set between described support frame and the second sliding block
There is the second support block, the first described support block is provided with the first screw thread for being used for driving the first support block to be slided along the first sliding block
Bar, the end of the first described threaded rod are connected with motor, are provided with and are used between described the first sliding block and the second sliding block
Connect the second threaded rod of the first sliding block and the second sliding block.
In above-mentioned composite board composite production line, described two-way transfer mechanism includes outfeed platforms and is arranged on out
Expect the sheet material transfer device above platform, described sheet material transfer device includes support and the movable stand moved left and right along support,
The both sides of described movable stand are provided with suction disc unit, are provided between described movable stand and suction disc unit and are used to drive suction disc unit
The longitudinal driving mechanism moved up and down.
In above-mentioned composite board composite production line, described suction disc unit includes framework and is arranged on framework underside
Multiple suckers, the vacuum tube for vacuumizing is communicated with described sucker.
In above-mentioned composite board composite production line, described cooling body includes composite board pipeline and setting
Multiple air blowers of both sides above and below composite board pipeline.
Compared with prior art, the beneficial effects of the utility model are：
The utility model uses successional production line operation, can effectively reduce productive manpower cost and improve production effect
Rate, and it is of special importance that can be realized by using the composite structure with upper and lower two compound rollers it is disposable compound,
This is the important means for improving production efficiency.
Coordinate using by Screw Extrusion mechanism and composite structure, it is possible to achieve single stepping is carried out among polymer-filled
Layer and three layers of sheet metal it is compound, it effectively reduces operation difficulty, improves production efficiency, and by once-combined
Its structure of the composite board that technology obtains is more stable and firm.
The purpose that this programme is operated by the way of more screw extruders are in parallel is, in process of production, such as
Although fruit is extruded using large-scale screw extruder ensure that speed of production, plasticizing effect is simultaneously bad, using two simultaneously
Its speed of production of the screw extruder of connection is fast, and plasticizing effect is more excellent, and it is preferably a diameter of 75mm screw rod.
In order to improve the composite effect in polymer-filled intermediate layer and sheet metal, by set overlay film roller, rubber roll with
And be arranged on rubber roll side auxiliary roller carry out it is compound, its process velocity is fast, and Film laminated effect is good.
Another innovative point of this programme is, there is provided sheet metal thickness measuring mechanism, its can online feedback it is compound
Accuracy, provide reference for the action of governor motion.It can effectively improve machining accuracy.
The qualification rate of the product of this programme is simultaneously closely related with product specification, therefore carries out product by deviation correction mechanism
Last precision adjustment, and efficient transferred product and collection are realized by two-way transfer mechanism.
Brief description of the drawings
Fig. 1 is the structural representation of embodiment 1 of the present utility model；
Fig. 2 is the structural representation of the composite structure of embodiment 1 of the present utility model；
Fig. 3 is the structural representation of the sheet metal thickness measuring mechanism of embodiment 1 of the present utility model;
Fig. 4 is the structural representation of the deviation correction mechanism of embodiment 1 of the present utility model；
Fig. 5 is the left view of the deviation correction mechanism of embodiment 1 of the present utility model；
Fig. 6 is the structural representation of the two-way transfer mechanism of embodiment 1 of the present utility model.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out
Clearly and completely describing, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The every other embodiment obtained, belong to the scope of the utility model protection.
Embodiment 1
Refer to Fig. 1 to 6, a kind of composite board composite production line, including the modeling for being used to export melting being sequentially arranged
The Screw Extrusion mechanism 1 of material, for by the compound composite structure 2 of upper and lower double layer of metal sheet material and filling plastic intermediate layer, be used for
The cooling body 3 of cooling combined sheet material, for covering diaphragm mechanism 4, for multiple in composite board surface covering protection film
The deviation correction mechanism 5 of plywood material correction and the cutting mechanism 6 cut for composite board and the two-way transfer for shifting composite board
Mechanism 7；
Described composite structure 2 includes two compound rollers 21 setting up and down, and the side of described compound roller 21 is equal
Sheet metal after being respectively provided with the deielectric-coating that one layer of melting is covered on sheet metal and exporting from overlay film to composite structure 2
Film-covering mechanism and for film-covering mechanism convey sheet metal sheet material conveying mechanism.
It should be noted that the plastics of the melting in the present embodiment, which include but is not limited to PVC, PC etc., easily heats deformation
Plastics, it can dramatically increase the comprehensive strength of composite board after being added between double layer of metal sheet material and reduce composite board
Weight.In addition, deielectric-coating is allowed to the floor height molecule plastic material between plastics and sheet metal, it can be with after melting
Metal keeps preferable adhesion, and the plastics such as and can and PVC, PC keep extraordinary adhesion simultaneously.Described in the present embodiment
Sheet metal includes but is not limited to copper coin, aluminium sheet, stainless steel plate, and its raw material occurs typically in the form of metal coiled material, thickness compared with
It is thin, preferably 1-3mm.
In process, plastic grain is heated by Screw Extrusion mechanism 1 first, is allowed to melt, then squeezes
Go out to form the thin slice continuously melted, now cooled down without waiting for it, you can it is transported in composite structure 2, specifically,
Be transported between two compound rollers 21, two compound rollers 21 by film-covering mechanism and sheet material conveying mechanism it is advance in metal
The composite surface of sheet material has laid the deielectric-coating of melting, makes sheet metal, deielectric-coating, plastics by the heating pressurization of compound roller 21
Pressed to obtain the hot composite board of comparison.But this is not the terminal of processing, composite board needs progress quickly and equal
Even cooling can make that the deformation rate of sheet material is small, stabilized structure, specifically, cooled down by cooling body 3, then passed through
Film-covering mechanism carries out overlay film, and by deviation correction mechanism 5, to sheet material, the caused transport displacement in transportation is processed is corrected, most
It is transported through after being sheared afterwards by cutting mechanism 6 i.e. industrial flying shear by two-way transfer mechanism 7.
Whole flow process Product processing efficiency high, qualification rate are high.
In the present embodiment, described film-covering mechanism includes overlay film roller 22, rubber roll 23 and is arranged on the side of rubber roll 23
Auxiliary roller 24, described deielectric-coating is through on auxiliary roller 24, the sheet metal for reaching the lower section of overlay film roller 22 after rubber roll 23
It is bonded；The first conveying roller 25 and second that described sheet material conveying mechanism includes arranging up and down conveys roller 26, described
Sheet metal successively by first conveying roller 25 and second convey roller 26 reach film-covering mechanism.
In the present embodiment, the outlet side of described composite structure 2 is provided with a sheet metal thickness measuring mechanism 8, described
Composite structure 2 is provided with the regulation that the data being used for according to measured by sheet metal thickness measuring mechanism 8 adjust the compound spacing of roller 21
Mechanism 28.Specifically, described sheet metal thickness measuring mechanism 8 includes a strip-shaped frame 81, is set in described strip-shaped frame 81
The strip hole 82 that composite board after having a confession compound passes through, the both sides up and down in described strip hole 82 are provided with two pairs of optical measurement
Unit 83, every a pair of optical measurement units 83 are by the first light of the height for detecting composite board upper surface being disposed over
The the second optical measurement sensors group for being used to detect the height of composite board lower surface learned measurement sensor and be arranged below
Into.
In the present embodiment, described compound roller 21, overlay film roller 22, first, which are conveyed in roller 25, is equipped with heating chamber
27, heating oil pipe is connected in described heating chamber 27.By studying surface, between sheet metal, dielectric layer, plastics
Temperature difference is smaller, and the synthesis deformation ratio after its is compound is smaller, thus by being conveyed in sheet material, deielectric-coating conveying, compound scene enters
The lasting heating of row, the temperature that can reach between material to be processed are in poised state.
After above-mentioned composite structure 2 produces composite board, it is necessary to which cooling body 3 cools down to meeting sheet material
Operate, specifically, cooling body 3 includes composite board pipeline and is arranged on both sides above and below composite board pipeline
Multiple air blowers.Composite board pipeline is generally multiple roller compositions, the so enough standards of wind energy beneficial to blower fan setting up and down
The upper and lower surface of composite board is transported to really and rapidly, the only upper and lower surface of composite board cools down and can ensure to accord with simultaneously
The comprehensive deformation rate of plywood material is low.
Just need to cover upper and lower surface covering protection film of the diaphragm mechanism 4 to meeting sheet material after cooling, prevented from transporting
During be scratched, burn into maintenance etc..
In the present embodiment, the sheet material of standard, continuous strip is turned into by the composite boards of aforesaid operations,
Need to be sold after being cut, before cutting, it is necessary to which deviation correction mechanism 5 carries out the adjustment of angle to it, be allowed to center
Line is completely superposed with direct of travel, and specifically, described deviation correction mechanism 5 includes pedestal 51 and the correction being arranged on pedestal 51
Unit, the both sides of described pedestal 51 are provided with the first slide rail 52 and the second slide rail 53, and described correction unit includes support frame 54,
The bottom of the both sides of described support frame 54 is provided with what is coordinated with the first sliding block 55 of the first slide rail 52 cooperation, with the second slide rail 53
Second sliding block 56, described support frame 54 are provided with upper pressure roller 57 and lower backing roll 58, described upper pressure roller 57 and lower backing roll
Gap between 58 to pass through for composite board；A pair are provided with the porch in described gap to be used to detect composite board center line
The optical sensor 504 of position；The surface of upper pressure roller 57 is rubber face, and the surface of described lower backing roll 58 is surface stainless steel；
Because the skin-friction force of upper pressure roller 57 is big and is hardly damaged composite board surface, its dynamics of rectifying a deviation is larger, and lower backing roll 58
Supporting role is functioned only as, therefore its smooth frictional force is small.
The first described slide rail 52 includes two the first parallel slideways, the second described slide rail 53 include two it is parallel
Second slideway, the first described slideway and the second slideway are arranged in splayed；
The first support block 59 is provided between the described sliding block 55 of support frame 54 and first, described support frame 54 and second is slided
The second support block 50 is provided between block 56, the first described support block 59, which is provided with, to be used to drive the first support block 59 to slide along first
The first threaded rod 501 that block 55 slides, the end of the first described threaded rod 501 are connected with motor 502, and described first
The second threaded rod 503 for being used for connecting the first sliding block 55 and the second sliding block 56 is provided between the sliding block 56 of sliding block 55 and second.
And the essential information source for operation of rectifying a deviation is obtained by the method for optical detection, it is provided with particularly by one
The detection pedestal 506 of described optical sensor 504 is implemented, and described detection pedestal 506 is provided with rack 505, described
Optical sensor 504 is driven by rack 505, and such can of optical sensor 504 accurately searches out composite board very much
Accurate edge position, for deviation correction mechanism 5 provide correction data.
In actual applications, the first slideway and the second slideway arrange that its angle is preferably 170 ° to 185 ° in splayed；It is logical
Motor 502 of overdriving drives the first threaded rod 501, the first sliding block 55 is moved along the first slide rail 52, due to the second threaded rod 503
It is the part for connecting the first sliding block 55 and the second sliding block 56, therefore the second sliding block 56 can also move along the second slide rail 53, so
Just reach the adjustment of the angle of support frame 54, and then realize the purpose of the angle adjustment of upper pressure roller 57 and lower backing roll 58.
In the present embodiment, the composite board after cutting needs quick be transported through to realize the quick serialization of production line
Production, thus it is a kind of can be arisen at the historic moment with the mechanism of two-way transfer sheet material, specifically, described two-way transfer mechanism 7 includes
Outfeed platforms 71 and the sheet material transfer device for being arranged on the top of outfeed platforms 71, described sheet material transfer device include the He of support 72
The movable stand 73 moved left and right along support 72, the both sides of described movable stand 73 are provided with suction disc unit, the described He of movable stand 73
It is provided between suction disc unit and is used to drive the longitudinal driving mechanism 74 that suction disc unit moves up and down, described suction disc unit includes frame
Frame 75 and the multiple suckers 76 for being arranged on the downside of framework 75, the vacuum tube 77 for vacuumizing is communicated with described sucker 76.
The present embodiment uses successional production line operation, can effectively reduce productive manpower cost and improve production effect
Rate, and human error can be reduced, improve product qualification rate.
It is obvious to a person skilled in the art that the utility model is not limited to the details of above-mentioned one exemplary embodiment, and
And in the case of without departing substantially from spirit or essential attributes of the present utility model, it can realize that this practicality is new in other specific forms
Type.Therefore, no matter from the point of view of which point, embodiment all should be regarded as exemplary, and is nonrestrictive, this practicality is new
The scope of type limits by appended claims rather than described above, it is intended that the equivalency fallen in claim is contained
All changes in justice and scope are included in the utility model.Any reference in claim should not be considered as limitation
Involved claim.
Claims (10)
1. a kind of composite board composite production line, including the screw extruder for being used to export the plastics of melting being sequentially arranged
Structure, for by the compound composite structure of upper and lower double layer of metal sheet material and filling plastic intermediate layer, for the cold of cooling combined sheet material
But mechanism, for covering diaphragm mechanism, the rectification machine for being rectified a deviation to composite board in composite board surface covering protection film
Structure and the cutting mechanism cut for composite board and the two-way transfer mechanism for shifting composite board；
Described composite structure includes two compound rollers setting up and down, and the side of described compound roller, which is respectively provided with, to be used
In on sheet metal cover one layer melting deielectric-coating and to composite structure export overlay film after sheet metal film-covering mechanism
And for conveying the sheet material conveying mechanism of sheet metal to film-covering mechanism.
2. composite board composite production line according to claim 1, it is characterised in that described film-covering mechanism includes overlay film
Roller, rubber roll and the auxiliary roller for being arranged on rubber roll side, described deielectric-coating reach overlay film rolling after auxiliary roller, rubber roll
It is bonded on sheet metal below roller.
3. composite board composite production line according to claim 2, it is characterised in that described sheet material conveying mechanism includes
The the first conveying roller and the second conveying roller arranged up and down, described sheet metal is successively by the first conveying roller and second
Convey roller and reach film-covering mechanism.
4. according to any described composite board composite production lines of claim 1-3, it is characterised in that described composite structure
Outlet side is provided with a sheet metal thickness measuring mechanism, and described composite structure, which is provided with, to be used for according to sheet metal thickness measuring mechanism institute
The data measured adjust the governor motion of compound roller spacing.
5. composite board composite production line according to claim 4, it is characterised in that described sheet metal thickness measuring mechanism
A strip hole passed through for the composite board after compound, described bar are provided with including a strip-shaped frame, in described strip-shaped frame
The both sides up and down in shape hole are provided with two pairs of optical measurement units, and every a pair of optical measurement units are used to detect again by what is be disposed over
First optical measurement sensors of the height of plywood material upper surface and be arranged below be used for detect composite board lower surface
The second optical measurement sensors composition of height.
6. composite board composite production line according to claim 5, it is characterised in that：Described compound roller, overlay film rolling
Heating chamber is equipped with roller, the first conveying roller, heating oil pipe is connected in described heating chamber.
7. composite board composite production line according to claim 1, it is characterised in that described deviation correction mechanism includes pedestal
With the correction unit being arranged on pedestal, the both sides of described pedestal are provided with the first slide rail and the second slide rail, described correction list
Member includes support frame, and the bottom of the both sides of described support frame is provided with the first sliding block and the second slide rail coordinated with the first slide rail
The second sliding block coordinated, described support frame is provided with upper pressure roller and lower backing roll, between described upper pressure roller and lower backing roll
For the gap passed through for composite board；A pair are provided with the porch in described gap to be used to detect composite board midline position
Optical sensor；
The first described slide rail includes two the first parallel slideways, and the second described slide rail includes two parallel second and slided
Road, the first described slideway and the second slideway are arranged in splayed；
The first support block is provided between described support frame and the first sliding block, the is provided between described support frame and the second sliding block
Two support blocks, the first described support block are provided with the first threaded rod for being used for driving the first support block to be slided along the first sliding block,
The end of the first described threaded rod is connected with motor, is provided between described the first sliding block and the second sliding block and is used to connect
Second threaded rod of the first sliding block and the second sliding block.
8. composite board composite production line according to claim 1, it is characterised in that described two-way transfer mechanism includes
Outfeed platforms and the sheet material transfer device being arranged on above outfeed platforms, described sheet material transfer device include support and along supports
The movable stand moved left and right, the both sides of described movable stand are provided with suction disc unit, set between described movable stand and suction disc unit
There is the longitudinal driving mechanism for driving suction disc unit to move up and down.
9. composite board composite production line according to claim 8, it is characterised in that described suction disc unit includes framework
With the multiple suckers for being arranged on framework underside, the vacuum tube for vacuumizing is communicated with described sucker.
10. composite board composite production line according to claim 1, it is characterised in that described cooling body includes multiple
Plywood material pipeline and the multiple air blowers for being arranged on both sides above and below composite board pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721184352.2U CN207172788U (en) | 2017-09-15 | 2017-09-15 | A kind of composite board composite production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721184352.2U CN207172788U (en) | 2017-09-15 | 2017-09-15 | A kind of composite board composite production line |
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| Publication Number | Publication Date |
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| CN207172788U true CN207172788U (en) | 2018-04-03 |
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ID=61747521
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| Application Number | Title | Priority Date | Filing Date |
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| CN201721184352.2U Active CN207172788U (en) | 2017-09-15 | 2017-09-15 | A kind of composite board composite production line |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110978722A (en) * | 2019-11-30 | 2020-04-10 | 江苏远华轻化装备有限公司 | Compression roller mechanism capable of preventing compression roller from deforming |
| CN111376570A (en) * | 2019-12-26 | 2020-07-07 | 浙江鼎美智装股份有限公司 | Shaping mechanism and production method |
| CN111941819A (en) * | 2019-05-16 | 2020-11-17 | 苏州巨一智能装备有限公司 | Full-automatic dielectric film laminating device and method |
| CN112756418A (en) * | 2020-12-28 | 2021-05-07 | 瓯锟科技温州有限公司 | Intelligent metal plate composite production line |
-
2017
- 2017-09-15 CN CN201721184352.2U patent/CN207172788U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111941819A (en) * | 2019-05-16 | 2020-11-17 | 苏州巨一智能装备有限公司 | Full-automatic dielectric film laminating device and method |
| CN110978722A (en) * | 2019-11-30 | 2020-04-10 | 江苏远华轻化装备有限公司 | Compression roller mechanism capable of preventing compression roller from deforming |
| CN111376570A (en) * | 2019-12-26 | 2020-07-07 | 浙江鼎美智装股份有限公司 | Shaping mechanism and production method |
| CN112756418A (en) * | 2020-12-28 | 2021-05-07 | 瓯锟科技温州有限公司 | Intelligent metal plate composite production line |
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