CN207171499U

CN207171499U - A kind of copper ball production line

Info

Publication number: CN207171499U
Application number: CN201721070895.1U
Authority: CN
Inventors: 徐上金
Original assignee: Jiangxi Golden Color Anode Copper Material Science And Technology Co Innovation Co Ltd
Current assignee: Jiangxi Jiangnan Precision Technology Co., Ltd.
Priority date: 2017-08-25
Filing date: 2017-08-25
Publication date: 2018-04-03
Anticipated expiration: 2027-08-25

Abstract

The utility model discloses a kind of copper ball production line, including pan feeding room, pan feeding room side is provided with feeding mouth, pan feeding electric pushrod is provided with the top of the pan feeding chamber interior walls, the pan feeding electric pushrod bottom is provided with pan feeding dividing plate, the pan feeding dividing plate bottom is provided with swash plate, the pan feeding chamber surface is provided with pan feeding controlling switch, the pan feeding electric pushrod is electrically connected with pan feeding controlling switch, pan feeding room opposite side is provided with straightener, the straightener side is provided with heater, and the heater side is provided with crystallite pressurizing unit.The utility model is by completing the procedure to copper rod provided with straightener, heater, crystallite pressurizing unit, conveyer, shearing device, punching press balling-up and cleaning cooling device, reach all fronts automated production, labor intensity is small, and operating efficiency is high, the low effect of the simple cost of process.

Description

A kind of copper ball production line

Technical field

Copper ball production equipment field is the utility model is related to, more particularly to a kind of copper ball production line.

Background technology

Copper ball is important industrial foundation part, is widely used in all trades and professions, particularly in valve, sprayer, instrument Table instrument etc., copper ball has the advantages that corrosion-resistant, good conductivity, so market demand amount is more and more vigorous, in copper ball production, Copper rod is cut into a section by more uses has the copper pier of certain length, is then placed within fixed die cavity and carries out being pressed into copper ball Base, then the copper ball that can directly use is obtained by subsequent handling, existing copper ball production technology has many imperfections, production effect Rate is low, and cost is high, and the problems such as tedious process, therefore, a kind of copper ball production line of utility model is necessary to solve the above problems.

Utility model content

The purpose of this utility model is to provide a kind of copper ball production line, asked with solve to propose in above-mentioned background technology Topic.

To achieve the above object, the utility model provides following technical scheme：A kind of copper ball production line, including pan feeding room, Pan feeding room side is provided with feeding mouth, and pan feeding electric pushrod, the pan feeding electric pushrod are provided with the top of the pan feeding chamber interior walls Bottom is provided with pan feeding dividing plate, and the pan feeding dividing plate bottom is provided with swash plate, and the pan feeding chamber surface is provided with pan feeding controlling switch, described Pan feeding electric pushrod is electrically connected with pan feeding controlling switch, and pan feeding room opposite side is provided with straightener, the straightener Side is provided with heater, and the heater side is provided with crystallite pressurizing unit, and the crystallite pressurizing unit side, which is provided with, to be passed Device is sent, the conveyer side is provided with shearing device, and the shearing device side is provided with punching press balling head, the punching press Balling head side is provided with cleaning cooling device, and the cleaning cooling device side is provided with collecting chamber, and the collection chamber surface is set There is controlling switch.

Preferably, the pan feeding room fills with straightener, straightener and heater, heater and crystallite extruding Put, crystallite pressurizing unit and conveyer, conveyer and shearing device, shearing device and punching press balling head, punching press balling-up Conveyer belt, the conveyer belt and controlling switch are equipped between device and cleaning cooling device, cleaning cooling device and collecting chamber It is electrically connected with.

Preferably, the straightener includes straightening station, aligning drive, aligning driving motor, aligning support, aligning liquid Depression bar, Cutting platform, cutter, cutting motor and aligning control device, the straightening station is arranged at pan feeding room side, described to rectify Aligning drive is provided with the top of straight platform, the straightening station bottom is provided with aligning driving motor, and the aligning drive passes with aligning Dynamic motor drive connection, the straightening station top are provided with aligning support, and the aligning frame bottom, which is provided with, aligns hydraulic stem, described Align hydraulic stem bottom and be provided with aligning roller, the straightening station side is provided with Cutting platform, is provided with and cuts at the top of the Cutting platform Cutter, the cutter top are provided with cutting motor, and the cutter are connected with cutting motor, the Cutting platform bottom Provided with aligning control device, the aligning control device includes control unit, signal processor and control button, and the aligning passes Dynamic motor and cutting motor are electrically connected with aligning control device.

Preferably, it is permanent to include heated shell, heating chamber, signal receiver, ignition distributor, battery, PTC for the heater Warm ceramic heating flake, heating drive, heating driving motor and heating control apparatus, the heated shell are arranged at straightener Side, is provided with heating chamber inside the heated shell, and heating chamber inner chamber middle ring is arranged with conduction oil, in the heated shell Signal receiver is provided with the top of wall, the signal receiver side is provided with ignition distributor, and the ignition distributor side is provided with battery, institute State bottom of storage battery and be provided with PTC constant temperature ceramic heating flakes, the heated shell both sides are equipped with heating drive, the heating shell Internal portion is provided with heating driving motor, the heating drive and heating driving motor drive connection, the heated shell surface Provided with heating control apparatus, the heating control apparatus is pressed including control unit, signal processor, temperature regulation switch and control Button, the signal receiver and heating driving motor are electrically connected with heating control apparatus.

Preferably, the crystallite pressurizing unit includes crystallite squeeze station, extrusion chamber, extruding pressing plate, length measuring instrument, stretching Device, compact wheel, extruding wheel, elevating lever and extruding control device, the crystallite squeeze station is arranged at heater side, described micro- Extrusion chamber is provided with the top of brilliant squeeze station, is provided with heating coil and micro-crystal plate in the extrusion chamber inner chamber, the extrusion chamber side is set There is extruding pressing plate, the quantity of the extruding pressing plate is two, and extruding hydraulic stem, institute are equipped with the top and bottom of the extruding pressing plate State and length measuring instrument is provided with the top of extrusion chamber, the length measuring instrument side is provided with stretcher, and the stretcher side is provided with pressure Real wheel, the compact wheel top are provided with extruding wheel, are provided with elevating lever at the top of the extruding wheel, the crystallite squeeze station surface is provided with Control device is extruded, the extruding control device includes control unit, signal processor and control button, the extruding hydraulic pressure Bar, length measuring instrument, stretcher and elevating lever are electrically connected with extruding control device.

Preferably, the conveyer includes support frame, the first transmission shell, transmission pedestal, transmission electric pushrod, the second biography Shell, transmission cavity, pressure sensor and channel control unit are sent, support frame as described above is arranged at crystallite pressurizing unit side, the branch Support is arranged at conveyer belt side, and support frame as described above bottom is provided with transmission hydraulic lifting arm, and support frame as described above side is provided with first Shell is transmitted, the first transmission shell side is provided with transmission pedestal, and the transmission pedestal side is provided with transmission electric pushrod, the biography Electric pushrod is sent to be arranged inside the first transmission shell, support frame as described above opposite side is provided with the second transmission shell, the second transmission shell Inside is provided with transmission cavity, and the transmission belt surface is provided with pressure sensor, and the pressure sensor is arranged at support frame both sides, institute The model PTG500 of pressure sensor is stated, the conveyer belt side is provided with channel control unit, the channel control unit bag Control unit, signal processor and control button are included, the transmission hydraulic lifting arm, transmission electric pushrod and pressure sensor are equal It is electrically connected with channel control unit.

Preferably, the shearing device includes cutting table, cuts off conveyer belt, clamping plate, cut off support, infrared sensor, cut Disconnected hydraulic stem, cut squirt device, cutting off tool and cutting control device, the cutting table is arranged at conveyer bottom, described Cut-out conveyer belt is provided with the top of cutting table, the cut-out conveyer belt both sides are equipped with clamping plate, cut-out is provided with the top of the cutting table Support, the cut-out support side are provided with infrared sensor, the infrared sensor model SE470, the infrared sensor Bottom is provided with cut-out hydraulic stem, and the cut-out hydraulic stem bottom is provided with cut-out pressing plate, and the cut-out cradle top is provided with reservoir chamber, Cooling water is provided with inside the reservoir chamber, the reservoir chamber side is provided with cut squirt device, and the cut squirt device bottom is provided with Cutting off tool, the cutting off tool side are provided with cut-out motor, the cutting off tool and cut-out motor drive connection, the cut-out Platform surface is provided with cutting control device, and the cutting control device includes control unit, signal processor and control button, described Cut-out conveyer belt, infrared sensor, cut-out hydraulic stem, cut squirt device and cut-out motor electrically connect with cutting control device Connect.

Preferably, the punching press balling head include balling-up in-material seat, mechanical claw hand, balling-up fixed seat, balling-up Processing Room, Balling-up hydraulic stem, balling-up mould, it is arranged at by compression mould, balling-up electric pushrod and balling-up control device, the balling-up in-material seat Shearing device side, the balling-up in-material seat side are provided with mechanical claw hand, balling-up fixed seat are provided with the top of the balling-up in-material seat, The balling-up fixed seat bottom is provided with the first electric pushrod, and the first electric pushrod bottom is provided with balling-up dividing plate, the balling-up In-material seat side is provided with balling-up Processing Room, is provided with into spherical cavity, the balling-up cavity wall top and is provided with inside the balling-up Processing Room Balling-up hydraulic stem, balling-up bottom of chamber portion are provided with balling-up mould, and the quantity of the balling-up hydraulic stem and balling-up mould is three, The balling-up hydraulic stem bottom is provided with and presses compression mould, and the balling-up mold bottom is provided with balling-up electric pushrod, the balling-up hydraulic pressure Bar side is provided with the second electric pushrod, and the balling-up pan feeding seating face is provided with balling-up control device, the balling-up control device bag Control unit, signal processor and control button are included, the mechanical claw hand, the first electric pushrod, balling-up hydraulic stem, balling-up are electronic Push rod and the second electric pushrod are electrically connected with balling-up control device.

Preferably, the cleaning cooling device includes collecting chamber, live-roller, cools down fixed seat, cool down water jet, be air-cooled Machine, reservoir chamber, water pump and cooling controller, the collecting chamber are arranged at punching press balling head side, the chamber interior walls of catchmenting Top is provided with screen pack, and live-roller is provided with the top of the collecting chamber, cooling fixed seat, the cooling are provided with the top of the live-roller Fixed seat bottom is provided with cooling water jet, and the cooling water jet is arranged at the top of live-roller, and the cooling water jet side is set There is Air cooler, reservoir chamber is provided with the top of the cooling fixed seat, the reservoir chamber is connected by water service pipe with cooling water jet, institute State collecting chamber side and be provided with water pump, the chamber surface that catchments is provided with cooling controller, and the cooling controller includes control Unit, signal processor and control button, cooling water jet, Air cooler and the water pump electrically connect with cooling controller Connect.

Technique effect of the present utility model and advantage：By that provided with straightener, copper rod can be aligned, it is easy to pair The cutting of copper rod, and the length of copper rod can be set, copper rod length is avoided to differ the difference of the density and quality that influence copper ball, Ensure that the scale of product is unified, by the way that provided with heater, heat-conducting oil heating can be carried out to copper rod, the temperature for being easy to control to heat Degree, heating effect is good, is advantageous to cutting and processing of the down-stream to copper rod, can be to copper by provided with crystallite pressurizing unit Rod is using friction and severe deformation heating, and energy consumption is low, and copper bar will not be oxidized, and surface and internal phosphorus content are also without scattered Lose, continuity extruding, with the phosphor-copper bar of fixed diameter can be become to arbitrary dimension or the copper bar of shape, gold can be effectively realized Category material in successional extrusion process by it inside crystal recombinated, and carried out under elevated pressures, so as to change The tight ness rating of metal charge internal crystal structure is become, the performances such as intensity and the hardness of metal charge can be changed, by being filled provided with transmission Put, the copper rod for completing processing can be transmitted to shearing device, automation transmission, save labour, avoid worker and scald The situation of wound occurs, and by being cut into pieces provided with shearing device to copper rod, infrared sensor ensure that the length phase of cutting Together, and during cutting cooling water is sprayed, cutting efficiency is improved, by entering the copper rod into section provided with punching press balling head Row Multi-step forming, copper rod is reached required ball-type, the quality of production is reliable and stable, by provided with cleaning cooling device to shaping Copper ball carries out water cooling and air-cooled, the impurity on removing copper ball surface respectively, keeps the bright clean and tidy of copper ball surface, the utility model is complete Line automation produces, and labor intensity is small, and operating efficiency is high, the low effect of the simple cost of process.

Brief description of the drawings

Fig. 1 is overall structure diagram of the present utility model；

Fig. 2 is straightener overall structure diagram of the present utility model；

Fig. 3 is schematic diagram of heating device of the present utility model；

Fig. 4 is crystallite pressurizing unit structural representation of the present utility model；

Fig. 5 is conveyer structural representation of the present utility model；

Fig. 6 is shearing device structural representation of the present utility model；

Fig. 7 strikes out spherical structure schematic diagram to be of the present utility model；

Fig. 8 is cleaning cooling device structural representation of the present utility model

In figure：1 pan feeding room, 11 feeding mouths, 12 pan feeding electric pushrods, 13 pan feeding dividing plates, 14 swash plates, the control of 15 pan feedings are opened Pass, 2 straighteners, 21 straightening stations, 22 aligning drives, 23 aligning driving motors, 24 aligning supports, 25 aligning hydraulic stems, 26 Cutting platform, 27 cutter, 28 cutting motors, 29 aligning control devices, 3 heaters, 31 heated shells, 32 heating chambers, 33 Signal receiver, 34 ignition distributors, 35 batteries, 36PTC constant temperature ceramic heating flake, 37 heating drives, 38 heating driving motors, 39 heating control apparatus, 4 crystallite pressurizing units, 41 crystallite squeeze stations, 42 extrusion chambers, 43 extruding pressing plates, 44 length measuring instruments, 45 Stretcher, 46 compact wheels, 47 extruding wheels, 48 elevating levers, 49 extruding control devices, 5 conveyers, 51 support frames, 52 first pass Send shell, 53 transmission pedestals, 54 transmission electric pushrods, 55 second transmission shells, 56 transmission cavities, 57 pressure sensors, 58 transmission controls Device, 6 shearing devices, 61 cutting tables, 62 cut-out conveyer belts, 63 clamping plates, 64 cut-out supports, 65 infrared sensors, 66 cut-out liquid Depression bar, 67 cut squirt devices, 68 cutting off tools, 69 cutting control devices, 7 punching press balling heads, 71 balling-up in-material seats, 72 machineries It is cleft hand, 73 balling-up fixed seats, 74 balling-up Processing Rooms, 75 balling-up hydraulic stems, 76 balling-up moulds, 77 electronic by compression mould, 78 balling-up Push rod, 79 balling-up control devices, 8 cleaning cooling devices, 81 collecting chambers, 82 live-rollers, 83 cooling fixed seats, 84 cooling water sprays Device, 85 Air coolers, 86 reservoir chambers, 87 water pumps, 88 cooling controllers, 9 collecting chambers, 91 controlling switches.

Embodiment

Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out Clearly and completely describing, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made The every other embodiment obtained, belong to the scope of the utility model protection.

The utility model provides a kind of copper ball production line as shown in figures 1-8, including pan feeding room 1, the pan feeding room 1 one Side is provided with feeding mouth 11, is provided with pan feeding electric pushrod 12 at the top of the inwall of pan feeding room 1, the bottom of pan feeding electric pushrod 12 is set There is pan feeding dividing plate 13, the bottom of pan feeding dividing plate 13 is provided with swash plate 14, and the surface of pan feeding room 1 is provided with pan feeding controlling switch 15, The pan feeding electric pushrod 12 is electrically connected with pan feeding controlling switch 15, and the opposite side of pan feeding room 1 is provided with straightener 2, institute State the side of straightener 2 and be provided with heater 3, the side of heater 3 is provided with crystallite pressurizing unit 4, the crystallite extruding The side of device 4 is provided with conveyer 5, and the side of conveyer 5 is provided with shearing device 6, and the side of shearing device 6 is provided with punching Ball device 7 is pressed into, the side of punching press balling head 7 is provided with cleaning cooling device 8, and cleaning cooling device 8 side is provided with Collecting chamber 9, the surface of collecting chamber 9 are provided with controlling switch 91

As shown in Figure 1：The pan feeding room 1 and straightener 2, straightener 2 and heater 3, heater 3 and crystallite Pressurizing unit 4, crystallite pressurizing unit 4 and conveyer 5, conveyer 5 and shearing device 6, shearing device 6 and punching press balling-up fill Put and be equipped with conveyer belt between 7, punching press balling head 7 and cleaning cooling device 8, cleaning cooling device 8 and collecting chamber 9, it is described Conveyer belt is electrically connected with controlling switch 91, is connected each processing machine by conveyer belt, labor intensity is small, efficiency Height, realize whole-course automation control.

As shown in Figure 2：The straightener 2 includes straightening station 21, aligning drive 22, aligning driving motor 23, aligning Support 24, aligning hydraulic stem 25, Cutting platform 26, cutter 27, cutting motor 28 and aligning control device 29, the straightening station 21 are arranged at the side of pan feeding room 1, and the top of straightening station 21 is provided with aligning drive 22, and the bottom of straightening station 21 is provided with aligning Driving motor 23, the aligning drive 22 are connected with aligning driving motor 23, and the top of straightening station 21 is provided with aligning Support 24, aligning support 24 bottom are provided with aligning hydraulic stem 25, and aligning hydraulic stem 25 bottom is provided with aligning roller, institute State the side of straightening station 21 and be provided with Cutting platform 26, the top of Cutting platform 26 is provided with cutter 27, the top of cutter 27 Provided with cutting motor 28, the cutter 27 are connected with cutting motor 28, and the bottom of Cutting platform 26 is provided with aligning and controlled Device 29 processed, the aligning control device 29 include control unit, signal processor and control button, the aligning driving motor 23 and cutting motor 28 with aligning control device 29 be electrically connected with, staff by operate aligning control device 29 control rectify Direct-transmission motor 23, cutting motor 28 and aligning hydraulic stem 25 work, and aligning drive 22 rotates with aligning driving motor 23, copper Rod is moved by aligning drive 22, and copper rod is compressed and copper rod is aligned by aligning hydraulic stem 25, when copper rod reaches required length When spending, cutting motor 28 controls cutter 27 to be cut copper rod redundance, can be by copper by provided with straightener 2 Rod is aligned, and is easy to the cutting to copper rod, and can set the length of copper rod, and avoiding copper rod length from differing influences copper ball The difference of density and quality, ensure that the scale of product unifies.

As shown in Figure 3：The heater 3 include heated shell 31, heating chamber 32, signal receiver 33, ignition distributor 34, Battery 35, PTC constant temperature ceramic heating flake 36, heating drive 37, heating driving motor 38 and heating control apparatus 39, it is described Heated shell 31 is arranged at the side of straightener 2, and the inside of heated shell 31 is provided with heating chamber 32, the inner chamber of heating chamber 32 Middle ring is arranged with conduction oil, and signal receiver 33, the side of signal receiver 33 are provided with the top of the inwall of heated shell 31 Provided with ignition distributor 34, the side of ignition distributor 34 is provided with battery 35, and the bottom of battery 35 is provided with PTC constant temperature ceramic heats Piece 36, the both sides of heated shell 31 are equipped with heating drive 37, and the inside of heated shell 31 is provided with heating driving motor 38, the heating drive 37 is connected with heating driving motor 38, and the surface of heated shell 31 fills provided with computer heating control 39 are put, the heating control apparatus 39 includes control unit, signal processor, temperature regulation switch and control button, the letter Number receiver 33 and heating driving motor 38 are electrically connected with heating control apparatus 39, and copper rod passes through heating chamber 32, and work people Member's operation heating control apparatus 39 transmits a signal to signal receiver 33, and signal receiver 33 transmits heating signal to ignition distributor 34, ignition distributor 34 controls PTC constant temperature ceramic heating flake 36 to heat the conduction oil in heating chamber 32 and copper rod is heated, By the way that provided with heater 3, heat-conducting oil heating can be carried out to copper rod, the temperature for being easy to control to heat, heating effect is good, favorably In cutting and processing of the down-stream to copper rod.

As shown in Figure 4：The crystallite pressurizing unit 4 includes crystallite squeeze station 41, extrusion chamber 42, extruding pressing plate 43, length Measuring instrument 44, stretcher 45, compact wheel 46, extruding wheel 47, elevating lever 48 and extruding control device 49, the crystallite squeeze station 41 The side of heater 3 is arranged at, the top of crystallite squeeze station 41 is provided with extrusion chamber 42, is provided with and adds in the inner chamber of extrusion chamber 42 Heat coil and micro-crystal plate, the side of extrusion chamber 42 are provided with extruding pressing plate 43, and the quantity of the extruding pressing plate 43 is two, described The top and bottom of extruding pressing plate 43 are equipped with extruding hydraulic stem, and the top of extrusion chamber 42 is provided with length measuring instrument 44, the length Degree measuring instrument 44 side is provided with stretcher 45, and the side of stretcher 45 is provided with compact wheel 46, and the top of compact wheel 46 is provided with Extruding wheel 47, the top of extruding wheel 47 are provided with elevating lever 48, and the surface of crystallite squeeze station 41 is provided with extruding control device 49, The extruding control device 49 includes control unit, signal processor and control button, the extruding hydraulic stem, length measuring instrument 44th, stretcher 45 and elevating lever 48 are electrically connected with extruding control device 49, and staff operates extruding control device 49 and controlled System extruding hydraulic stem, stretcher 45 and elevating lever 48 work, and copper rod promotes extruding pressing plate by extrusion chamber 42, extruding hydraulic stem 43, heating coil and micro-crystal plate are heated to copper rod and copper rod is pulled to required length, elevating lever by crystallite extruding, stretcher 45 Extruding wheel 47 is compressed copper rod by 48, completes the crystallite extrusion process to copper rod, can be to copper by provided with crystallite pressurizing unit 4 Rod is using friction and severe deformation heating, and energy consumption is low, and copper bar will not be oxidized, and surface and internal phosphorus content are also without scattered Lose, continuity extruding, with the phosphor-copper bar of fixed diameter can be become to arbitrary dimension or the copper bar of shape, gold can be effectively realized Category material in successional extrusion process by it inside crystal recombinated, and carried out under elevated pressures, so as to change The tight ness rating of metal charge internal crystal structure is become, the performances such as intensity and the hardness of metal charge can be changed.

As shown in Figure 5：The conveyer 5 is electronic including the transmission of support frame 51, first shell 52, transmission pedestal 53, transmission Push rod 54, second transmits shell 55, transmission cavity 56, pressure sensor 57 and channel control unit 58, support frame as described above 51 and is arranged at The side of crystallite pressurizing unit 4, support frame as described above 51 are arranged at conveyer belt side, and the bottom of support frame as described above 51 is provided with transmission hydraulic pressure liter Bar drops, and the side of support frame as described above 51 is provided with the first transmission shell 52, and the first transmission shell 52 side is provided with transmission pedestal 53, described Transmit the side of pedestal 53 and be provided with transmission electric pushrod 54, the transmission electric pushrod 54 is arranged inside the first transmission shell 52, institute State the opposite side of support frame 51 and be provided with transmission cavity 56, the conveyer belt provided with the second transmission shell 55, the inside of the second transmission shell 55 Surface is provided with pressure sensor 57, and the pressure sensor 57 is arranged at the both sides of support frame 51, the type of the pressure sensor 57 Number it is PTG500, the conveyer belt side is provided with channel control unit 58, and the channel control unit 58 includes control unit, letter Number processor and control button, transmission hydraulic lifting arm, transmission electric pushrod 54 and the pressure sensor 57 are controlled with transmission Device 58 processed is electrically connected with, and after pressure sensor 57 senses copper rod, transmits signals to channel control unit 58, transmission control The control transmission hydraulic lifting arm of device 58, which props up support frame 51, drives copper rod to rise, and rises to transmission control dress behind assigned position Putting 58 controls transmission electric pushrod 54 promotes copper rod to be moved to next procedure after entering transmission cavity 56, by being filled provided with transmission 5 are put, the copper rod for completing processing can be transmitted to shearing device, automation transmission, be saved labour, avoid worker and scald The situation of wound occurs.

As shown in Figure 6：The shearing device 6 includes cutting table 61, cuts off conveyer belt 62, clamping plate 63, cut off support 64, be red Outer sensor 65, cut-out hydraulic stem 66, cut squirt device 67, cutting off tool 68 and cutting control device 69, the cutting table 61 The bottom of conveyer 5 is arranged at, the top of cutting table 61 is provided with cut-out conveyer belt 62, and cut-out conveyer belt 62 both sides are all provided with There is clamping plate 63, the top of cutting table 61 is provided with cut-out support 64, and cut-out support 64 side is provided with infrared sensor 65, institute The model SE470 of infrared sensor 65 is stated, the bottom of infrared sensor 65 is provided with cut-out hydraulic stem 66, the cut-out hydraulic stem 66 bottoms are provided with cut-out pressing plate, and the top of cut-out support 64 is provided with reservoir chamber, cooling water is provided with inside the reservoir chamber, described Reservoir chamber side is provided with cut squirt device 67, and the bottom of cut squirt device 67 is provided with cutting off tool 68, the cutting off tool 68 Side is provided with cut-out motor, the cutting off tool 68 and cut-out motor drive connection, and the surface of cutting table 61 is provided with cut-out and controlled Device 69 processed, the cutting control device 69 include control unit, signal processor and control button, the cut-out conveyer belt 62nd, infrared sensor 65, cut-out hydraulic stem 66, cut squirt device 67 and cut-out motor electrically connect with cutting control device 69 Connect, copper rod senses the length of copper rod in the movement of cut-out conveyer belt 62 surface, infrared sensor 65, when passing through infrared sensor 65 When copper rod reaches specific length, the control cut-out conveyer belt 62 of cutting control device 69 is out of service and controls under cut-out hydraulic stem 66 Drop compresses copper rod by cutting off pressing plate, and the control of cutting control device 69 cut-out motor and cut squirt device 67 work to be carried out to copper rod It is cut into pieces, by being cut into pieces provided with shearing device 6 to copper rod, infrared sensor 65 ensure that the length phase of cutting Together, and during cutting cooling water is sprayed, improves cutting efficiency.

As shown in Figure 7：The punching press balling head 7 include balling-up in-material seat 71, mechanical claw hand 72, balling-up fixed seat 73, Balling-up Processing Room 74, balling-up hydraulic stem 75, balling-up mould 76, by compression mould 77, balling-up electric pushrod 78 and balling-up control device 79, the balling-up in-material seat 71 is arranged at the side of shearing device 6, and the side of balling-up in-material seat 71 is provided with mechanical claw hand 72, institute State the top of balling-up in-material seat 71 and be provided with balling-up fixed seat 73, the bottom of balling-up fixed seat 73 is provided with the first electric pushrod, described First electric pushrod bottom is provided with balling-up dividing plate, and the side of balling-up in-material seat 71 is provided with balling-up Processing Room 74, and the balling-up adds The inside of work room 74 is provided with into spherical cavity, is provided with balling-up hydraulic stem 75 at the top of the balling-up cavity wall, balling-up bottom of chamber portion provided with into Ball mould 76, the quantity of the balling-up hydraulic stem 75 and balling-up mould 76 is three, and the bottom of balling-up hydraulic stem 75 is provided with By compression mould 77, the bottom of balling-up mould 76 is provided with balling-up electric pushrod 78, and the side of balling-up hydraulic stem 75 is provided with second Electric pushrod, the surface of balling-up in-material seat 71 are provided with balling-up control device 79, and it is single that the balling-up control device 79 includes control Member, signal processor and control button, the mechanical claw hand 72, the first electric pushrod, balling-up hydraulic stem 75, balling-up electric pushrod 78 and second electric pushrod be electrically connected with balling-up control device 79, the control machinery cleft hand 72 of balling-up control device 79 will be into section Copper rod be sequentially placed into balling-up in-material seat 71, each copper rod separate and successively by copper by the flexible of the first electric pushrod successively Rod enters balling-up mould 76 after slipping into spherical cavity, and balling-up control device 79 controls balling-up hydraulic stem 75 to be pressed into by compression mould 77 Balling-up mould 76, the balling-up work to copper rod is completed, and promoted by the second electric pushrod and balling-up electric pushrod 78 and complete to add The copper ball of work enters next procedure, by will carry out Multi-step forming into the copper rod of section provided with punching press balling head 7, makes copper rod Reach required ball-type, the quality of production is reliable and stable.

As shown in Figure 8：The cleaning cooling device 8 includes collecting chamber 81, live-roller 82, cooling fixed seat 83, cooling spray Hydrophone 84, Air cooler 85, reservoir chamber 86, water pump 87 and cooling controller 88, the collecting chamber 81 are arranged at punching press balling-up dress 7 sides are put, screen pack is provided with the top of the inwall of collecting chamber 81, the top of collecting chamber 81 is provided with live-roller 82, the transmission The top of roller 82 is provided with cooling fixed seat 83, and cooling fixed seat 83 bottom is provided with cooling water jet 84, the cooling water jet 84 are arranged at the top of live-roller 82, and cooling water jet 84 side is provided with Air cooler 85, and the top of cooling fixed seat 83 is set There is reservoir chamber 86, the reservoir chamber 86 is connected by water service pipe with cooling water jet 84, and the side of collecting chamber 81 is provided with water pump 87, the surface of collecting chamber 81 is provided with cooling controller 88, and the cooling controller 88 includes control unit, signal transacting Device and control button, cooling water jet 84, Air cooler 85 and the water pump 87 are electrically connected with cooling controller 88, copper ball In the surface scrolls of live-roller 82, cool down water jet 84 and Air cooler 85 and carry out water cooling and air-cooled to copper ball respectively, reduce copper ball Temperature, collecting chamber 81 collect water jet spray Water Sproading utilize, saving water resource, by provided with cleaning cooling device 8 into The copper ball of type carries out water cooling and air-cooled, the impurity on removing copper ball surface respectively, keeps the light on copper ball surface clean and tidy.

Utility model works principle：Staff be manipulated by switch 91 control conveyer belts work, by copper rod by Feeding mouth 11 is put into pan feeding room 1, and pan feeding electric pushrod 12 promotes pan feeding dividing plate 13 respectively to separate copper rod and successively put copper rod Enter conveyer belt, copper rod enters straightener 2 by conveyer belt, and staff is by operating the aligning control aligning transmission of control device 29 Motor 23, cutting motor 28 and aligning hydraulic stem 25 work, and aligning drive 22 rotates with aligning driving motor 23, and copper rod passes through Aligning drive 22 is moved, and copper rod is compressed and copper rod is aligned by aligning hydraulic stem 25, when copper rod reaches required length, is cut Cutting motor 28 controls cutter 27 to be cut copper rod redundance, and subsequent copper rod enters heater 3, work by conveyer belt Make human users' heating control apparatus 39 and transmit a signal to signal receiver 33, signal receiver 33 transmits heating signal to a point electricity Device 34, the control PTC constant temperature of ignition distributor 34 ceramic heating flake 36 is heated to the conduction oil in heating chamber 32 to be added to copper rod Heat, copper rod is transmitted to crystallite pressurizing unit 4 by conveyer belt after the completion of heating, and staff operates extruding control device 49 and controlled Extruding hydraulic stem, stretcher 45 and elevating lever 48 work, and copper rod promotes extruding pressing plate 43 by extrusion chamber 42, extruding hydraulic stem, Heating coil and micro-crystal plate are heated to copper rod and copper rod is pulled to required length, elevating lever 48 by crystallite extruding, stretcher 45 Extruding wheel 47 is compressed into copper rod, completes the crystallite extrusion process to copper rod, subsequent copper rod enters conveyer 5, pressure sensor After 57 sense copper rod, channel control unit 58 is transmitted signals to, the control transmission hydraulic lifting arm of channel control unit 58 will Support frame 51, which is propped up, drives copper rod to rise, and the control transmission electric pushrod 54 of channel control unit 58 promotes after rising to assigned position Copper rod is moved to shearing device 6 after entering transmission cavity 56, and copper rod senses in the movement of cut-out conveyer belt 62 surface, infrared sensor 65 The length of copper rod, when the copper rod by infrared sensor 65 reaches specific length, the control cut-out transmission of cutting control device 69 Band 62 is out of service and controls cut-out hydraulic stem 66 to descend through cut-out pressing plate compression copper rod, the control cut-out of cutting control device 69 Motor and cut squirt device 67 work and copper rod are cut into pieces, and the copper rod into section subsequently enters punching press balling head 7, balling-up Copper rod into section is sequentially placed into balling-up in-material seat 71 by the control machinery cleft hand 72 of control device 79, the first electric pushrod it is flexible according to Secondary to separate each copper rod and enter balling-up mould 76 after copper rod is slipped into into spherical cavity successively, balling-up control device 79 controls Balling-up hydraulic stem 75 will be pressed into balling-up mould 76 by compression mould 77, complete the balling-up work to copper rod, subsequent copper ball enters clear Wash cooling device 8, copper ball in the surface scrolls of live-roller 82, cool down water jet 84 and Air cooler 85 copper ball is carried out respectively water cooling and It is air-cooled, the temperature of copper ball is reduced, collecting chamber 81 is collected the Water Sproading that water jet sprays and utilized, and saving water resource, copper ball is completed clear Collected after washing into collecting chamber 9, the utility model to all fronts automated production, labor intensity is small, and operating efficiency is high, and process is simple The low effect of cost.

Finally it should be noted that：Preferred embodiment of the present utility model is the foregoing is only, is not limited to this Utility model, although the utility model is described in detail with reference to the foregoing embodiments, for those skilled in the art For, it can still modify to the technical scheme described in foregoing embodiments, or to which part technical characteristic Progress equivalent substitution, all within the spirit and principles of the utility model, any modification, equivalent substitution and improvements made etc., It should be included within the scope of protection of the utility model.

Claims

1. a kind of copper ball production line, including pan feeding room (1), it is characterised in that：Pan feeding room (1) side is provided with feeding mouth (11), be provided with pan feeding electric pushrod (12) at the top of pan feeding room (1) inwall, pan feeding electric pushrod (12) bottom be provided with into Expect dividing plate (13), pan feeding dividing plate (13) bottom is provided with swash plate (14), and pan feeding room (1) surface is provided with pan feeding controlling switch (15), the pan feeding electric pushrod (12) is electrically connected with pan feeding controlling switch (15), and pan feeding room (1) opposite side, which is provided with, to be rectified Straight device (2), straightener (2) side are provided with heater (3), and heater (3) side extrudes provided with crystallite Device (4), crystallite pressurizing unit (4) side are provided with conveyer (5), and conveyer (5) side is provided with cut-out and filled Put (6), shearing device (6) side is provided with punching press balling head (7), and punching press balling head (7) side is provided with cleaning Cooling device (8), described cleaning cooling device (8) side are provided with collecting chamber (9), and collecting chamber (9) surface is opened provided with control Close (91).

A kind of 2. copper ball production line according to claim 1, it is characterised in that：The pan feeding room (1) and straightener (2), straightener (2) and heater (3), heater (3) and crystallite pressurizing unit (4), crystallite pressurizing unit (4) and biography Send device (5), conveyer (5) and shearing device (6), shearing device (6) and punching press balling head (7), punching press balling head (7) be equipped with conveyer belt between cleaning cooling device (8), cleaning cooling device (8) and collecting chamber (9), the conveyer belt and Controlling switch (91) is electrically connected with.

A kind of 3. copper ball production line according to claim 1, it is characterised in that：The straightener (2) includes straightening station (21) drive (22), aligning driving motor (23), aligning support (24), aligning hydraulic stem (25), Cutting platform, are aligned (26), cutter (27), cutting motor (28) and aligning control device (29), the straightening station (21) are arranged at pan feeding room (1) Side, straightening station (21) top are provided with aligning drive (22), and straightening station (21) bottom is provided with aligning driving motor (23), the aligning drive (22) is connected with aligning driving motor (23), and aligning is provided with the top of the straightening station (21) Support (24), described aligning support (24) bottom are provided with aligning hydraulic stem (25), and described aligning hydraulic stem (25) bottom, which is provided with, to be rectified Straight roller, straightening station (21) side are provided with Cutting platform (26), cutter (27) are provided with the top of the Cutting platform (26), Cutting motor (28) is provided with the top of the cutter (27), the cutter (27) are connected with cutting motor (28), described Cutting platform (26) bottom is provided with aligning control device (29), and the aligning control device (29) includes control unit, at signal Device and control button are managed, the aligning driving motor (23) and cutting motor (28) electrically connect with aligning control device (29) Connect.

A kind of 4. copper ball production line according to claim 1, it is characterised in that：The heater (3) includes heating shell Body (31), heating chamber (32), signal receiver (33), ignition distributor (34), battery (35), PTC constant temperature ceramic heating flake (36), Heating drive (37), heating driving motor (38) and heating control apparatus (39), the heated shell (31) are arranged at aligning Device (2) side, the heated shell (31) is internal to be provided with heating chamber (32), and heating chamber (32) inner chamber middle ring, which is arranged with, to be led Deep fat, heated shell (31) the inwall top are provided with signal receiver (33), and signal receiver (33) side, which is provided with, to be divided Electrical equipment (34), ignition distributor (34) side are provided with battery (35), and battery (35) bottom is provided with PTC constant temperature ceramics and added Backing (36), heated shell (31) both sides are equipped with heating drive (37), are provided with and add inside the heated shell (31) Hot transmission motor (38), the heating drive (37) are connected with heating driving motor (38), the heated shell (31) Surface is provided with heating control apparatus (39), and the heating control apparatus (39) includes control unit, signal processor, temperature adjustment Switch and control button, the signal receiver (33) and heating driving motor (38) electrically connect with heating control apparatus (39) Connect.

A kind of 5. copper ball production line according to claim 1, it is characterised in that：The crystallite pressurizing unit (4) includes micro- Brilliant squeeze station (41), extrusion chamber (42), extruding pressing plate (43), length measuring instrument (44), stretcher (45), compact wheel (46), squeeze Pinch roller (47), elevating lever (48) and extruding control device (49), the crystallite squeeze station (41) are arranged at heater (3) one Side, is provided with extrusion chamber (42) at the top of the crystallite squeeze station (41), provided with heating coil and micro- in extrusion chamber (42) inner chamber Brilliant plate, extrusion chamber (42) side are provided with extruding pressing plate (43), and the quantity of the extruding pressing plate (43) is two, the extruding Extruding hydraulic stem is equipped with the top and bottom of pressing plate (43), length measuring instrument (44) is provided with the top of the extrusion chamber (42), it is described Length measuring instrument (44) side is provided with stretcher (45), and stretcher (45) side is provided with compact wheel (46), the compact wheel (46) top is provided with extruding wheel (47), and elevating lever (48), crystallite squeeze station (41) table are provided with the top of the extruding wheel (47) Face is provided with extruding control device (49), and the extruding control device (49) includes control unit, signal processor and control button, The extruding hydraulic stem, length measuring instrument (44), stretcher (45) and elevating lever (48) are electrical with extruding control device (49) Connection.

A kind of 6. copper ball production line according to claim 1 or 2, it is characterised in that：The conveyer (5) includes support Frame (51), the first transmission shell (52), transmission pedestal (53), transmission electric pushrod (54), the second transmission shell (55), transmission cavity (56), pressure sensor (57) and channel control unit (58), support frame as described above (51) are arranged at crystallite pressurizing unit (4) one Side, support frame as described above (51) are arranged at conveyer belt side, and support frame as described above (51) bottom is provided with transmission hydraulic lifting arm, the branch Support (51) side is provided with the first transmission shell (52), and described first transmission shell (52) side is provided with transmission pedestal (53), the biography Pedestal (53) side is sent to be provided with transmission electric pushrod (54), the transmission electric pushrod (54) is arranged in the first transmission shell (52) Portion, support frame as described above (51) opposite side are provided with the second transmission shell (55), transmission cavity are provided with inside the second transmission shell (55) (56), the transmission belt surface is provided with pressure sensor (57), and the pressure sensor (57) is arranged at support frame (51) both sides, The model PTG500 of the pressure sensor (57), the conveyer belt side are provided with channel control unit (58), the transmission Control device (58) includes control unit, signal processor and control button, the transmission hydraulic lifting arm, transmission electric pushrod (54) it is electrically connected with pressure sensor (57) with channel control unit (58).

A kind of 7. copper ball production line according to claim 1, it is characterised in that：The shearing device (6) includes cutting table (61) conveyer belt (62), clamping plate (63), cut-out support (64), infrared sensor (65), cut-out hydraulic stem (66), cut-out, are cut off Water jet (67), cutting off tool (68) and cutting control device (69), the cutting table (61) are arranged at conveyer (5) bottom Portion, cutting table (61) top are provided with cut-out conveyer belt (62), and described cut-out conveyer belt (62) both sides are equipped with clamping plate (63), Cut-out support (64) is provided with the top of the cutting table (61), described cut-out support (64) side is provided with infrared sensor (65), institute Infrared sensor (65) model SE470 is stated, infrared sensor (65) bottom is provided with cut-out hydraulic stem (66), the cut-out Hydraulic stem (66) bottom is provided with cut-out pressing plate, and reservoir chamber is provided with the top of the cut-out support (64), is provided with inside the reservoir chamber Cooling water, the reservoir chamber side are provided with cut squirt device (67), and cut squirt device (67) bottom is provided with cutting off tool (68), cutting off tool (68) side is provided with cut-out motor, the cutting off tool (68) and cut-out motor drive connection, described Cutting table (61) surface is provided with cutting control device (69), and the cutting control device (69) includes control unit, signal transacting Device and control button, the cut-out conveyer belt (62), infrared sensor (65), cut-out hydraulic stem (66), cut squirt device (67) It is electrically connected with cut-out motor with cutting control device (69).

A kind of 8. copper ball production line according to claim 1, it is characterised in that：The punching press balling head (7) include into Ball in-material seat (71), mechanical claw hand (72), balling-up fixed seat (73), balling-up Processing Room (74), balling-up hydraulic stem (75), balling-up mould Have (76), set by compression mould (77), balling-up electric pushrod (78) and balling-up control device (79), the balling-up in-material seat (71) In shearing device (6) side, balling-up in-material seat (71) side is provided with mechanical claw hand (72), balling-up in-material seat (71) top Portion is provided with balling-up fixed seat (73), and balling-up fixed seat (73) bottom is provided with the first electric pushrod, first electric pushrod Bottom is provided with balling-up dividing plate, and balling-up in-material seat (71) side is provided with balling-up Processing Room (74), the balling-up Processing Room (74) Inside is provided with into spherical cavity, the balling-up cavity wall top and is provided with balling-up hydraulic stem (75), and balling-up bottom of chamber portion is provided with balling-up mould Have (76), the quantity of the balling-up hydraulic stem (75) and balling-up mould (76) is three, balling-up hydraulic stem (75) bottom Provided with being provided with balling-up electric pushrod (78), the balling-up hydraulic stem (75) by compression mould (77), balling-up mould (76) bottom Side is provided with the second electric pushrod, and balling-up in-material seat (71) surface is provided with balling-up control device (79), the balling-up control Device (79) includes control unit, signal processor and control button, the mechanical claw hand (72), the first electric pushrod, balling-up Hydraulic stem (75), balling-up electric pushrod (78) and the second electric pushrod are electrically connected with balling-up control device (79).

A kind of 9. copper ball production line according to claim 1, it is characterised in that：The cleaning cooling device (8) includes collection Hydroecium (81), live-roller (82), cooling fixed seat (83), cooling water jet (84), Air cooler (85), reservoir chamber (86), water pump (87) and cooling controller (88), the collecting chamber (81) are arranged at punching press balling head (7) side, the collecting chamber (81) Screen pack is provided with the top of inwall, live-roller (82) is provided with the top of the collecting chamber (81), is provided with the top of the live-roller (82) cold But fixed seat (83), described cooling fixed seat (83) bottom are provided with cooling water jet (84), and the cooling water jet (84) is set At the top of live-roller (82), described cooling water jet (84) side is provided with Air cooler (85), cooling fixed seat (83) top Provided with reservoir chamber (86), the reservoir chamber (86) is connected by water service pipe with cooling water jet (84), the collecting chamber (81) one Side is provided with water pump (87), and collecting chamber (81) surface is provided with cooling controller (88), cooling controller (88) bag Include control unit, signal processor and control button, cooling water jet (84), Air cooler (85) and the water pump (87) with it is cold But control device (88) is electrically connected with.