CN207169449U - A kind of continuous emulsification tank - Google Patents
A kind of continuous emulsification tank Download PDFInfo
- Publication number
- CN207169449U CN207169449U CN201721149965.2U CN201721149965U CN207169449U CN 207169449 U CN207169449 U CN 207169449U CN 201721149965 U CN201721149965 U CN 201721149965U CN 207169449 U CN207169449 U CN 207169449U
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- CN
- China
- Prior art keywords
- emulsification
- chamber
- emulsifier unit
- dividing plate
- tank body
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Abstract
The utility model discloses a kind of continuous emulsification tank, including tank body, dividing plate is provided with tank body, tank body is divided into underlying first emulsification chamber and the above second emulsification chamber by dividing plate, the bottom of first emulsification chamber is provided with the first emulsifier unit, and the first emulsifier unit is vertically arranged;The bottom of second emulsification chamber is provided with the second emulsifier unit, and the second emulsifier unit is horizontally disposed with;The dividing plate is provided with the through hole for being used for connecting the first emulsification chamber and the second emulsification chamber;Also include agitating shaft, one end of the agitating shaft is positioned at the first emulsification intracavitary, the other end is connected through dividing plate, the second emulsification chamber and the stirring motor with being arranged on the second emulsification top of chamber, and stirring vane is equipped with the agitating shaft of the first emulsification chamber and the second emulsification intracavitary;The bottom of the first emulsification chamber is provided with charging aperture, and the top of the second emulsification chamber is provided with discharging opening.The utility model can realize continuous emulsification, significantly improve production efficiency, and emulsify uniformly, and emulsifying effectiveness is good.
Description
Technical field
The utility model belongs to emulsification production technical field, and in particular to a kind of continuous emulsification tank.
Background technology
Emulsion tank is the nucleus equipment in emulsifying process, and its effect is by one or more materials (water-soluble solid phase, liquid phase
Or jelly etc.) be dissolved in another liquid phase, and its hydration is turned into metastable emulsion, be widely used in edible oils,
The emulsification mixing of the supplementary materials such as powder class, carbohydrate, especially big to matrix viscosity, the high material preparation of material comparision contents admittedly, emulsification is more
Aobvious effect.
Existing emulsion tank sets emulsifying head and agitating device generally in tank body, and the rotor rotated at a high speed by emulsifying head produces
Raw centrifugal force, material is set axially to be sucked up and down, then from radially getting rid of in the close clearance between rotor and stator, material is same
When by centrifugation extruding, hit etc. active force, so as to reach the effect of high speed shear.In the case of emulsifying materials amount is less,
Due to caused by rotor region axially up and down in the presence of suction force, boring in tank body can form upper and lower two strands and stir rapids
Stream, by circulating for several times, is finally completed emulsion process.
But above-mentioned emulsion tank can not realize continuous production, especially for the situation that emulsifying materials amount is larger, by emulsion tank
Specification limitation, can only emulsify in batches, production efficiency is low.In addition, in the case where emulsifying materials amount is larger, due to emulsifying head
Position fix, the material of usual emulsifying head peripheral region can be formed stirs turbulent flow up and down, and this stirs turbulent flow to away from emulsifying head
The influence of material be very weak, this can make it that the material of emulsifying head peripheral region is sucked, thrown away repeatedly, reach preferable
Emulsifying effectiveness, and the emulsifying materials effect away from emulsifying head is poor, causes emulsifying materials uneven.
Utility model content
The purpose of this utility model is:Can not be real in the case where emulsifying materials amount is larger for above-mentioned existing emulsion tank
The problem of existing continuous emulsification and uneven emulsification, the utility model provides a kind of continuous emulsification tank.
The technical solution adopted in the utility model is as follows:
A kind of continuous emulsification tank, including tank body, the tank body is interior to be provided with dividing plate, and tank body is divided into underlying by dividing plate
First emulsification chamber and the above second emulsification chamber, the bottom of the first emulsification chamber are provided with the first emulsifier unit, and described the
One emulsifier unit is vertically arranged;The bottom of the second emulsification chamber is provided with the second emulsifier unit, and second emulsifier unit is horizontal
Set;The dividing plate is provided with the through hole for being used for connecting the first emulsification chamber and the second emulsification chamber;Also include agitating shaft, the agitating shaft
One end positioned at the first emulsification intracavitary, the other end is through dividing plate, the second emulsification chamber and with being arranged on stirring for the second emulsification top of chamber
Motor connection is mixed, the first emulsification chamber and second emulsify is equipped with stirring vane on the agitating shaft of intracavitary;First emulsification
The bottom of chamber is provided with charging aperture, and the top of the second emulsification chamber is provided with discharging opening.
Operation principle of the present utility model is:Material enters the first emulsification chamber from charging aperture, starts stirring motor, agitating shaft
Rotation, it is primary emulsifying to material progress by the first emulsifier unit for being arranged on the first emulsification bottom of chamber portion, because charging aperture can not
Disconnected to add new material, therefore, primary emulsifying material will constantly rise in the position of the first emulsification intracavitary, and from charging
The virgin material that mouth enters can then be emulsified immediately.Risen to by primary emulsifying material at dividing plate, then via through holes enter second
Chamber is emulsified, the second emulsifier unit carries out second emulsifying to it, improves emulsion quality, completes the material of second emulsifying finally from discharging
Mouth discharge, so as to realize continuous emulsification, significantly improves production efficiency.
Material of the present utility model from the bottom of the first emulsification chamber and the second emulsification chamber due to entering respectively, by being arranged on
First emulsifier unit in the first emulsification bottom of chamber portion and the second emulsifier unit for being arranged on the second emulsification chamber bottom so that material is once
Into can then be emulsified immediately, constantly rise in emulsion process, that is to say, that the utility model is carrying out continuous breast to material
It is continuous by material and stably flow during change, realize that material small lot emulsifies, solve existing emulsion tank high-volume
The problem of emulsification is uneven caused by emulsification.
Further, the first emulsifier unit and the second emulsifier unit include emulsifying head, the shaft coupling that is connected with emulsifying head,
The steering box being connected with shaft coupling and the motor for driving steering box.The emulsifying head of existing emulsion tank is typically vertical
Set, material is axially sucked up and down by centrifugal force caused by rotor, then thrown away from radial level, the thing after throwing away
Material can be sunk by the effect of self gravitation, can axially be sucked again after sinking, cause the emulsifying materials matter of emulsion tank bottom
Measure, and the emulsifying materials on top are of poor quality, the utility model is by being horizontally disposed with the second emulsifier unit so that material is horizontal
Axially suction, then from radially throwing away up and down, for from the second emulsification chamber bottom feed, level suction is advantageous to further
Ensure the uniformity of emulsification.
Further, the second emulsifier unit is uniformly arranged on the bottom of the second emulsification chamber.Multiple the second breasts being uniformly arranged
Makeup is put, and is advantageous to further improve the emulsifying effectiveness of the second emulsifier unit.
Further, heat-insulation layer is provided with the outside of tank body, emulsifying materials temperature can be made to keep stable.
Further, heating chamber is provided between tank body and heat-insulation layer, electrical heating wire is provided with heating chamber.When emulsifying temperature drops
It is low, electrical heating wire heating can be started, ensure emulsifying materials temperature.
In summary, by adopting the above-described technical solution, the beneficial effects of the utility model are:
1. the utility model sets the first emulsification dress respectively by setting the first emulsification chamber and the second emulsification chamber in tank body
Put with the second emulsifier unit, material is emulsified twice, improve emulsion quality, and realize continuous emulsification, significantly improve production
Efficiency;
It is continuous by material and stably flow 2. the utility model is to material during continuous emulsification is carried out, it is real
Existing material small lot emulsification, it is uneven to solve the problems, such as that existing emulsion tank high-volume emulsifies caused emulsification;
3. the utility model combines the first emulsifier unit being vertically arranged and horizontally disposed second emulsifier unit, further
The uniformity of emulsification is improved, emulsifying effectiveness is good.
Brief description of the drawings
Fig. 1 is the utility model structure diagram.
Marked in figure:1- tank bodies, 2- heating chambers, the emulsification chambers of 3- first, 4- heat-insulation layers, the emulsification chambers of 5- second, 6- discharging openings,
7- stirring motors, 8- agitating shafts, 9- dividing plates, 10- through holes, 11- stirring vanes, 12- charging apertures, 13- steering boxs, 14- driving electricity
Machine, 15- shaft couplings, 16- emulsifying heads.
Embodiment
All features disclosed in this specification, can be with any in addition to mutually exclusive feature and/or step
Mode combines.
The utility model is elaborated with reference to Fig. 1.
Embodiment 1
A kind of continuous emulsification tank, including tank body 1, the tank body 1 is interior to be provided with dividing plate 9, and tank body 1 is divided into by dividing plate 9 to be located at
First emulsification chamber 3 of lower section and the above second emulsification chamber 5, the bottom of the first emulsification chamber 3 are provided with the first emulsification and filled
Put, first emulsifier unit is vertically arranged;The bottom of the second emulsification chamber 5 is provided with the second emulsifier unit, second breast
Makeup is put horizontally disposed;The dividing plate 9, which is provided with, to be used to connect the through hole 10 that the first emulsification chamber 3 and second emulsifies chamber 5;Also include stirring
Mix axle 8, one end of the agitating shaft 8 in the first emulsification chamber 3, the other end through dividing plate 9, second emulsify chamber 5 and with setting
Stirring motor 7 at the top of the second emulsification chamber 5 connects, on the agitating shaft 8 in the first emulsification chamber 3 and second emulsification chamber 5
Provided with stirring vane 11;The bottom of the first emulsification chamber 3 is provided with charging aperture 12, and the top of the second emulsification chamber 5 is provided with discharging opening
6。
Operation principle of the present utility model is:Material enters the first emulsification chamber 3 from charging aperture 12, starts stirring motor 7, stirs
Axle 8 is mixed to rotate, it is primary emulsifying to material progress by the first emulsifier unit for being arranged on the bottom of the first emulsification chamber 3, due to charging
Mouth 12 can be continuously added new material, and therefore, position of the primary emulsifying material in the first emulsification chamber 3 is incited somebody to action on constantly
Rise, and the virgin material entered from charging aperture 12 can then be emulsified immediately.Risen to by primary emulsifying material at dividing plate 9, then
Via through holes 10 enter the second emulsification chamber 5, and the second emulsifier unit carries out second emulsifying to it, improves emulsion quality, complete secondary breast
The material of change is finally discharged from discharging opening 6, so as to realize continuous emulsification, significantly improves production efficiency.
Material of the present utility model enters due to emulsifying the bottom of chamber 5 from the first emulsification chamber 3 and second respectively, passes through setting
The first emulsifier unit of the bottom of chamber 3 is emulsified first and is arranged on the second emulsifier unit of the bottom of the second emulsification chamber 5 so that material
Once can be emulsified immediately if, constantly rise in emulsion process, that is to say, that the utility model connects to material
It is continuous by material and stably flow in continuous emulsification, realize that material small lot emulsifies, it is big to solve existing emulsion tank
The problem of emulsification caused by batch emulsifies is uneven.
Embodiment 2
Based on embodiment 1, the first emulsifier unit and the second emulsifier unit include emulsifying head 16, is connected with emulsifying head 16
Shaft coupling 15, the steering box 13 being connected with shaft coupling 15 and the motor 14 for driving steering box 13.Existing emulsion tank
Emulsifying head be typically what is be vertically arranged, by centrifugal force caused by rotor make material by up and down axially suck, then from radially
Level is thrown away, and the material after throwing away can be sunk by the effect of self gravitation, can axially be sucked again after sinking, cause to emulsify
The emulsifying materials quality of tank bottom is good, and the emulsifying materials on top are of poor quality, and the utility model passes through horizontally disposed second emulsification
Device so that material is sucked by horizontal axis, then from radially throwing away up and down, for from the second emulsification bottom feed of chamber 5,
Level suction is advantageous to be further ensured that the uniformity of emulsification.
Embodiment 3
Based on Examples 1 and 2, the second emulsifier unit is uniformly arranged on the bottom of the second emulsification chamber 5.It is multiple to be uniformly arranged
Second emulsifier unit, be advantageous to further improve the emulsifying effectiveness of the second emulsifier unit.
Embodiment 4
Based on embodiment 1, the outside of tank body 1 is provided with heat-insulation layer 4, and emulsifying materials temperature can be made to keep stable.
Embodiment 5
Based on embodiment 4, heating chamber 2 is provided between tank body 1 and heat-insulation layer 4, electrical heating wire is provided with heating chamber 2.Work as breast
Changing temperature reduces, and can start electrical heating wire heating, ensure emulsifying materials temperature.
It is embodiment of the present utility model as described above.The utility model is not limited to above-mentioned embodiment, anyone
The structure change made under enlightenment of the present utility model should be learnt, it is every that there is same or like skill with the utility model
Art scheme, each falls within the scope of protection of the utility model.
Claims (5)
1. a kind of continuous emulsification tank, including tank body (1), it is characterised in that be provided with dividing plate (9), dividing plate (9) in the tank body (1)
Tank body (1) is divided into underlying first emulsification chamber (3) and the above second emulsification chamber (5), first emulsification
The bottom of chamber (3) is provided with the first emulsifier unit, and first emulsifier unit is vertically arranged;The bottom of the second emulsification chamber (5)
Provided with the second emulsifier unit, second emulsifier unit is horizontally disposed with;The dividing plate (9), which is provided with, to be used to connect the first emulsification chamber
(3) and second emulsification chamber (5) through hole (10);Also include agitating shaft (8), one end of the agitating shaft (8) is positioned at the first emulsification
In chamber (3), the other end emulsifies chamber (5) and the stirring motor with being arranged at the top of the second emulsification chamber (5) through dividing plate (9), second
(7) connect, stirring vane (11) is equipped with the agitating shaft (8) in the first emulsification chamber (3) and the second emulsification chamber (5);Institute
The bottom for stating the first emulsification chamber (3) is provided with charging aperture (12), and the top of the second emulsification chamber (5) is provided with discharging opening (6).
2. a kind of continuous emulsification tank according to claim 1, it is characterised in that first emulsifier unit and the second emulsification
Device is including emulsifying head (16), the shaft coupling (15) being connected with emulsifying head (16), the steering box being connected with shaft coupling (15)
(13) and for driving the motors (14) of steering box (13).
3. a kind of continuous emulsification tank according to claim 1 or 2, it is characterised in that second emulsifier unit is uniformly set
Put in the bottom of the second emulsification chamber (5).
4. a kind of continuous emulsification tank according to claim 1, it is characterised in that be provided with heat-insulation layer on the outside of the tank body (1)
(4)。
5. a kind of continuous emulsification tank according to claim 4, it is characterised in that between the tank body (1) and heat-insulation layer (4)
Provided with heating chamber (2), electrical heating wire is provided with heating chamber (2).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201721149965.2U CN207169449U (en) | 2017-09-08 | 2017-09-08 | A kind of continuous emulsification tank |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201721149965.2U CN207169449U (en) | 2017-09-08 | 2017-09-08 | A kind of continuous emulsification tank |
Publications (1)
Publication Number | Publication Date |
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CN207169449U true CN207169449U (en) | 2018-04-03 |
Family
ID=61741946
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201721149965.2U Expired - Fee Related CN207169449U (en) | 2017-09-08 | 2017-09-08 | A kind of continuous emulsification tank |
Country Status (1)
Country | Link |
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CN (1) | CN207169449U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110142000A (en) * | 2019-05-30 | 2019-08-20 | 国家能源投资集团有限责任公司 | Multi-angle stirs biomass device |
-
2017
- 2017-09-08 CN CN201721149965.2U patent/CN207169449U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110142000A (en) * | 2019-05-30 | 2019-08-20 | 国家能源投资集团有限责任公司 | Multi-angle stirs biomass device |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180403 Termination date: 20200908 |