CN207154720U - A kind of copper rod processes casting apparatus - Google Patents
A kind of copper rod processes casting apparatus Download PDFInfo
- Publication number
- CN207154720U CN207154720U CN201721175178.5U CN201721175178U CN207154720U CN 207154720 U CN207154720 U CN 207154720U CN 201721175178 U CN201721175178 U CN 201721175178U CN 207154720 U CN207154720 U CN 207154720U
- Authority
- CN
- China
- Prior art keywords
- copper
- clad
- copper rod
- pressing roll
- casting apparatus
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model discloses a kind of copper rod to process casting apparatus, it includes copper-clad, gland, crystal system, pressing roll system, diced system and discharge belt, crystal system includes inlet, liquid outlet, radiating tube, diced system includes upper roller, lower roller, motor, pressing roll system outer wall, driving wheel and travelling gear, copper-clad center is provided with fix bar, gland is provided with above copper-clad, hydraulic piston is provided with above gland, hydraulic piston is connected with hydraulic jack, copper-clad is connected with crystal system by discharge nozzle, pressing roll system is provided with the right side of crystal system, pressing roll system discharge outlet is connected with diced system, discharge belt is provided with the right side of diced system.The plant automation degree is high, and processing speed is fast, saves a large amount of manpowers, and production cost is low, and the copper rod cast is homogeneous, function admirable, and physical and chemical index is high.
Description
【Technical field】
The utility model belongs to metal casting rod processing technique field, and in particular to a kind of copper rod processes casting apparatus.
【Background technology】
Copper rod is one kind of non-ferrous metals processing bar, has preferable processing characteristics, high conduction performance, in air, steams
There is high corrosion resistance in vapour, oils, seawater, there is high mechanical property, machinability, hot and cold processing characteristics and welding performance.
It is widely used in fields such as automobile, electronic apparatus, printing consumables, Aero-Space, the processing continuous casting technology of copper rod is notable due to its
Economic benefit and by most attention.
And most manufacturers of the country to copper rod when continuous casting is processed at present, using traditional copper rod
Process conticaster.The idiographic flow of traditional copper rod processing conticaster is：Copper water constantly by water mold, congeals into duricrust
Pulled straight afterwards from crystallizer lower exit port, through water-spraying control, be all cut into blank with cutting machine after solidification.Enter water in copper water
It can not ensure that copper water internal temperature is certain before cooling crystallizer, temperature difference easily occur, and then cause matter inside cast copper rod
Ground is uneven, in addition, during pulling out copper rod and copper rod is cut, the stress suffered by copper rod end and middle part is not
, it can also cause the quality of copper rod uneven, influence subsequent use effect.
【Utility model content】
The defects of the purpose of this utility model is to be directed to prior art and deficiency, there is provided a kind of institute's cast brass bar quality is equal
It is even, physical and chemical index is high, the copper rod of function admirable processing casting apparatus.
In order to solve the problems existing in background technology, a kind of copper rod processing casting apparatus of the present utility model, it includes
Copper-clad, gland, crystal system, pressing roll system, diced system and discharge belt, crystal system include inlet, liquid outlet, dissipated
Heat pipe, diced system include upper roller, lower roller, motor, pressing roll system outer wall, driving wheel and travelling gear, and copper-clad is just
In be provided with fix bar, gland is provided with above copper-clad, gland top is provided with hydraulic piston, and hydraulic piston is connected with hydraulic jack, copper
Bag is connected with crystal system by discharge nozzle, and pressing roll system is provided with the right side of crystal system, and pressing roll system discharge outlet is with cutting
System connection, diced system right side are provided with discharge belt.
As a kind of optimal technical scheme of the present utility model, described copper-clad outer wrap one layer of heat preservation wire netting, protect
Warm wire netting is formed by the row's weldering of high-quality mild steel wire, the surface passivations such as then cold plating (plating), hot dip, PVC be plastic again and
Plastics processing, there is good heat insulation effect, ensure that the temperature of copper water in copper-clad is certain, so as to ensure that the copper rod quality of casting is equal
It is even.
As a kind of optimal technical scheme of the present utility model, each roller of described pressing roll system is all by travelling gear
Transmission, can guarantee that instantaneous transmission ratio is constant, and stationarity is higher, transmit motion accurately and reliably, the power of transmission and velocity interval compared with
Greatly, compact-sized, reliable operation, larger gearratio, transmission efficiency, service life length can be achieved.
As a kind of optimal technical scheme of the present utility model, the material of described radiating tube is nickel steel alloy pipe, and is S
Type, inner hollow, constantly heat is taken away in flowing to coolant from pipe, accelerates the crystallisation by cooling of copper.
As a kind of optimal technical scheme of the present utility model, described discharge belt type is belt conveying, discharging
Non-skid coating is scribbled on conveyer belt, simple in construction, good airproof performance, it is simple to enter device for discharging, available for it is horizontal, tilt and Vertical Square
To conveying material, discharging can be clicked through, arrangement form is flexible, can the simultaneously multi-direction conveying for completing copper bar more.
As a kind of optimal technical scheme of the present utility model, gantry type water cutter, otch are provided with described diced system
Hurry up, otch is smooth, without dust, without thermal deformation, it is pollution-free, reduce waste of material, the abrasive material that high-pressure water knife uses is water and pomegranate
The compound abrasive of stone, garnet hardness is moderate, and good toughness, corner is sharp, and grinding force is big, and epigranular, particle shape is homogeneous, grinds part light
Cleanliness is good, is good natural abrasive, improves copper bar end stock-removing efficiency and makes the roughness in cutting face consistent.
As a kind of optimal technical scheme of the present utility model, described device pedestal is using the cast iron for aggravating to thicken, tool
There are good casting character and damping performance, pressure and vibrations when can effectively bear machine run.
The utility model has the beneficial effect that：After copper-clad pours into copper water, gland can under hydraulic action it is steady vertically to
Lower motion, extruding copper water enter discharge nozzle, increase copper density, substantially without stomata, impurity particle and crystal grain gap, quality
Uniformly, function admirable, physical and chemical index reach peak；Heat-insulation metal net ensures inside copper water before crystal system is introduced into
Temperature is certain, avoids because the quality inside institute's cast brass bar that the temperature difference triggers is uneven；Constantly flowing cooling in the hollow radiating tube of S types
Liquid, accelerate the crystallisation by cooling of copper；Each roller of pressing roll system all by gear drive, can guarantee that instantaneous transmission ratio is constant, steadily
Property it is higher, transmit motion accurately and reliably；The plant automation degree is high, and processing speed is fast, saves a large amount of manpowers, production cost
It is low.
【Brief description of the drawings】
Fig. 1 is overall structure diagram of the present utility model.
Fig. 2 is the top view of pressing roll system in the utility model.
Fig. 3 is the side view of pressing roll system in the utility model.
Description of reference numerals：
1. hydraulic jack, 2. heat-insulation metal nets, 3. radiating tubes, 4. crystal systems, 5. liquid outlets, 6. device pedestals, 7. go out
Material conveyer belt, 8. diced systems, 9. pressing roll systems, 10. inlets, 11. discharge nozzles, 12. copper-clads, 13. fix bars, 14. glands,
15. hydraulic piston, 16. upper rollers, 17. pressing roll system outer walls, 18. motors, 19. driving wheels, 20. travelling gears, under 21.
Roller.
【Embodiment】
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out
Clearly and completely describe, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole realities
Apply example.Based on the embodiment in the utility model, those of ordinary skill in the art institute under the premise of creative work is not made
The every other embodiment obtained, belong to the scope of the utility model protection.
Referring to Fig. 1 to Fig. 3, present embodiment adopts the following technical scheme that：A kind of copper rod processing casting apparatus includes
Copper-clad 12, gland 14, crystal system 4, pressing roll system 9, diced system 8 and discharge belt 7, crystal system 4 include inlet
10th, liquid outlet 5, radiating tube 3, diced system 8 include upper roller 16, lower roller 21, motor 18, pressing roll system outer wall 17,
Driving wheel 19 and travelling gear 20, the center of copper-clad 12 are provided with fix bar 13, and the top of copper-clad 12 is provided with gland 14, and the top of gland 14 is set
There is hydraulic piston 15, hydraulic piston 15 is connected with hydraulic jack 1, and copper-clad 12 is connected with crystal system 4 by discharge nozzle 11, crystallization
The right side of system 4 is provided with pressing roll system 9, and the discharge outlet of pressing roll system 9 is connected with diced system 8, and the right side of diced system 8 is provided with discharging
Conveyer belt 7.
The described outer wrap one layer of heat preservation wire netting 2 of copper-clad 12, heat-insulation metal net 2 be by high-quality mild steel wire arrange weldering and
Into surface passivation and the plastics processings such as then cold plating (plating), hot dip, PVC be plastic again, there is good heat insulation effect, guarantor
The temperature of copper water is certain in card copper-clad 12, so as to ensure that the copper rod of casting is homogeneous.
Each roller of described pressing roll system 9 is all driven by travelling gear 20, can guarantee that instantaneous transmission ratio is constant, steadily
Property it is higher, transmit motion accurately and reliably, the power and velocity interval of transmission are larger, compact-sized, reliable operation, can be achieved it is larger
Gearratio, transmission efficiency, service life length.
The material of described radiating tube 3 is nickel steel alloy pipe, and is S types, inner hollow, and coolant constantly flows from pipe
Heat is taken away, accelerates the crystallisation by cooling of copper.
The described type of discharge belt 7 is belt conveying, and non-skid coating is scribbled on discharge belt 7, simple in construction, close
Envelope property is good, and it is simple to enter device for discharging, available for it is horizontal, tilt and vertical direction conveying material, discharging can be clicked through, arrangement form more
Flexibly, can the simultaneously multi-direction conveying for completing copper bar.
Is provided with gantry type water cutter in described diced system 8, otch is fast, otch is smooth, without dust, without thermal deformation, without dirt
Dye, waste of material is reduced, the abrasive material that high-pressure water knife uses is water and garnet compound abrasive, and garnet hardness is moderate, toughness
Good, corner is sharp, and grinding force is big, epigranular, and particle shape is homogeneous, and mill part finish is good, is good natural abrasive, improves
Copper bar end stock-removing efficiency and make the roughness in cutting face consistent.
Described device pedestal 6 has good casting character and damping performance, Neng Gouyou using the cast iron for aggravating to thicken
Imitate pressure when bearing machine run and vibrations.
Operation principle of the present utility model is：After copper water fills copper-clad, hydraulic piston drives and moved downward, and gland will
Air extrusion in copper-clad is come out, and high pressure is formed in copper-clad, and copper water enters crystal system through extruding along discharge nozzle,
Accelerate cooling in the presence of coolant, subsequently enter pressing roll system, the compaction moulding in the case where upper roller, lower roller rotate, roller turns
Move so as to drive copper rod to enter diced system, diced system inner high voltage water knife is cut to copper rod, and the copper rod after cutting passes through
Discharge belt enters the next step.
It is obvious to a person skilled in the art that the utility model is not limited to the details of above-mentioned one exemplary embodiment, and
And in the case of without departing substantially from spirit or essential attributes of the present utility model, it can realize that this practicality is new in other specific forms
Type.Therefore, no matter from the point of view of which point, embodiment all should be regarded as exemplary, and is nonrestrictive, this practicality is new
The scope of type limits by appended claims rather than described above, it is intended that the equivalency fallen in claim is contained
All changes in justice and scope are included in the utility model.Any reference in claim should not be considered as limitation
Involved claim.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped
Containing an independent technical scheme, this narrating mode of specification is only that those skilled in the art should for clarity
Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
It is appreciated that other embodiment.
Claims (7)
1. a kind of copper rod processes casting apparatus, it is characterised in that：It includes copper-clad (12), gland (14), crystal system (4), pressure
Roller system (9), diced system (8) and discharge belt (7), crystal system (4) include inlet (10), liquid outlet (5), radiating
Manage (3), diced system (8) includes upper roller (16), lower roller (21), motor (18), pressing roll system outer wall (17), active
(19) and travelling gear (20) are taken turns, copper-clad (12) center is provided with fix bar (13), gland (14), gland are provided with above copper-clad (12)
(14) top is provided with hydraulic piston (15), and hydraulic piston (15) is connected with hydraulic jack (1), copper-clad (12) and crystal system (4)
Connected by discharge nozzle (11), pressing roll system (9) is provided with the right side of crystal system (4), pressing roll system (9) discharge outlet is with cutting
System (8) connection, diced system (8) right side are provided with discharge belt (7).
A kind of 2. copper rod processing casting apparatus according to claim 1, it is characterised in that：Wrapped outside described copper-clad (12)
Wrap up in one layer of high-quality mild steel wire heat-insulation metal net.
A kind of 3. copper rod processing casting apparatus according to claim 1, it is characterised in that：Described pressing roll system (9)
Each roller is all driven by travelling gear (20).
A kind of 4. copper rod processing casting apparatus according to claim 1, it is characterised in that：The material of described radiating tube (3)
Matter is nickel steel alloy pipe, and is S types, inner hollow.
A kind of 5. copper rod processing casting apparatus according to claim 1, it is characterised in that：Described discharge belt (7)
Type is belt conveying, and discharge belt scribbles non-skid coating on (7).
A kind of 6. copper rod processing casting apparatus according to claim 1, it is characterised in that：In described diced system (8)
Provided with gantry type water cutter, the abrasive material that high-pressure water knife uses is water and garnet compound abrasive.
A kind of 7. copper rod processing casting apparatus according to claim 1, it is characterised in that：Described device pedestal (6) is adopted
With the cast iron for aggravating to thicken.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721175178.5U CN207154720U (en) | 2017-09-14 | 2017-09-14 | A kind of copper rod processes casting apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721175178.5U CN207154720U (en) | 2017-09-14 | 2017-09-14 | A kind of copper rod processes casting apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207154720U true CN207154720U (en) | 2018-03-30 |
Family
ID=61721706
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721175178.5U Expired - Fee Related CN207154720U (en) | 2017-09-14 | 2017-09-14 | A kind of copper rod processes casting apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207154720U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114769538A (en) * | 2022-04-28 | 2022-07-22 | 贵溪华泰铜业有限公司 | Efficient continuous casting device for environment-friendly processing of red copper bars |
-
2017
- 2017-09-14 CN CN201721175178.5U patent/CN207154720U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114769538A (en) * | 2022-04-28 | 2022-07-22 | 贵溪华泰铜业有限公司 | Efficient continuous casting device for environment-friendly processing of red copper bars |
| CN114769538B (en) * | 2022-04-28 | 2023-06-23 | 贵溪华泰铜业有限公司 | High-efficient continuous casting device is used in environment-friendly processing of red copper bar |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180330 Termination date: 20180914 |
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| CF01 | Termination of patent right due to non-payment of annual fee |