CN207142885U - The manual recycling and processing device of thermal power plant's boiler circuit low temperature sampling frame draining - Google Patents
The manual recycling and processing device of thermal power plant's boiler circuit low temperature sampling frame draining Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及废水回收处理装置技术领域,是一种火电厂汽水系统低温取样架排水手动回收处理装置。The utility model relates to the technical field of waste water recycling and processing devices, and relates to a manual recycling and processing device for draining water from a low-temperature sampling frame of a steam-water system in a thermal power plant.
背景技术Background technique
火电厂为了避免机组腐蚀结垢,保证机组安全稳定运行,必须要加强汽水品质监督,因此将凝结水、除氧器、省煤器、炉水、饱和蒸汽、过热蒸汽、再热蒸汽、内冷水、闭式冷却水等水样,冷却后引至低温取样架,低温取样架又分为两路,一路用于在线实时监测,另一路用于人工取样实验比对,为了保证实验结果的时效性、准确性、连续性,引至低温取样架应保证连续有水样,而实验后的引至低温取样架的水样被排放至工业废水。In order to avoid corrosion and fouling of the unit and ensure the safe and stable operation of the unit, the thermal power plant must strengthen the supervision of the quality of steam and water. , closed cooling water and other water samples, after cooling, lead to the low temperature sampling rack, and the low temperature sampling rack is divided into two channels, one is used for online real-time monitoring, and the other is used for manual sampling experiment comparison, in order to ensure the timeliness of the experimental results , Accuracy, and continuity, the water samples leading to the low-temperature sampling rack should be guaranteed to be continuous, and the water samples led to the low-temperature sampling rack after the experiment are discharged to industrial wastewater.
按照《火力发电机组及蒸汽动力设备水汽质量标准》GB/T 12145-2016的要求,大于15.6Mpa的机组,蒸汽、给水氢电导率应小于0.15μs/cm,凝结水氢电导率应小于0.30μs/cm,炉水电导应小于15μs/cm,可见正常运行期间,汽水品质较好;且根据相关规程规定,每根取样管的流量应控制在400-700ml/min,假设单根取样管的流量为400ml/min,用于人工实验比对的取样管以9根计算,取样架用于人工实验比对的水量约为5吨/天,加上在线仪表的排水量,单台低温取样架的水量约为10吨/天;由于水质较好且水量较大,如将其排放至工业废水,工业废水的电导往往大于1000μs/cm,可见并不能发挥其最大价值,如将其回收,经过简单的净化处理,使其水质达到除盐水的要求后,重新补入汽水系统内,便可以发挥其真真价值,但是目前还没有能够回收处理由火电厂汽水系统低温取样架排出的水的装置。According to the requirements of GB/T 12145-2016 "Water Vapor Quality Standards for Thermal Power Generation Units and Steam Power Equipment", for units greater than 15.6Mpa, the hydrogen conductivity of steam and feed water should be less than 0.15μs/cm, and the hydrogen conductivity of condensed water should be less than 0.30μs /cm, the conductance of boiler water should be less than 15μs/cm, it can be seen that during normal operation, the quality of soda water is better; and according to relevant regulations, the flow rate of each sampling tube should be controlled at 400-700ml/min, assuming the flow rate of a single sampling tube 400ml/min, the sampling tube used for manual experiment comparison is calculated as 9 pieces, the water volume of the sampling rack for manual experiment comparison is about 5 tons/day, plus the displacement of the online instrument, the water volume of a single low-temperature sampling rack It is about 10 tons/day; due to the good water quality and large amount of water, if it is discharged into industrial wastewater, the conductivity of industrial wastewater is often greater than 1000μs/cm, which shows that its maximum value cannot be exerted. If it is recycled, after simple Purify the water to meet the requirements of demineralized water, and refill it into the soda water system to play its true value. However, there is currently no device that can recycle the water discharged from the low temperature sampling rack of the soda water system of thermal power plants.
发明内容Contents of the invention
本实用新型提供了一种火电厂汽水系统低温取样架排水手动回收处理装置,克服了上述现有技术之不足,其能有效解决目前还没有能够回收处理由火电厂汽水系统低温取样架排出的水的装置的问题。The utility model provides a manual recovery and treatment device for draining water from a low-temperature sampling rack of a steam-water system in a thermal power plant, which overcomes the above-mentioned deficiencies in the prior art, and can effectively solve the problem that the water discharged from the low-temperature sampling rack of the steam-water system in a thermal power plant cannot be recycled and processed at present. device problem.
本实用新型的技术方案是通过以下措施来实现的:一种火电厂汽水系统低温取样架排水手动回收处理装置,包括低温取样架,低温取样架包括人工取样组和在线仪表组,人工取样组包括取样排水管和设置在取样排水管上的取样管,在线仪表组包括仪表排水管和设置在仪表排水管上的测量仪表,其还包括集水管、水箱、出水总管和至少一台的离子交换柱,取样排水管的出口和仪表排水管的出口均与集水管的进口相连通,集水管的出口端位于水箱内,在水箱上设置有能够监测到水箱内液位的液位计,水箱的出口通过待处理水输送管分别与每台离子交换柱的进口相连通,在待处理水输送管上串接有动力泵,每台离子交换柱的出水口上分别与出水总管的进口端相连通,出水总管的出口端上分别连通有取样管路和出水管路,在取样管路和出水管路上以及每台离子交换柱的出口端均串接有阀门。The technical scheme of the utility model is realized through the following measures: a manual recovery and treatment device for the drainage of low-temperature sampling rack in the steam-water system of a thermal power plant, including a low-temperature sampling rack, the low-temperature sampling rack includes a manual sampling group and an online instrument group, and the manual sampling group includes The sampling drain pipe and the sampling pipe arranged on the sampling drain pipe, the online instrument group includes the meter drain pipe and the measuring instrument arranged on the meter drain pipe, it also includes a water collection pipe, a water tank, a water outlet main pipe and at least one ion exchange column , the outlet of the sampling drain pipe and the outlet of the instrument drain pipe are connected with the inlet of the water collecting pipe, the outlet end of the water collecting pipe is located in the water tank, and a liquid level gauge capable of monitoring the liquid level in the water tank is arranged on the water tank, and the outlet of the water tank The water delivery pipe to be treated is connected to the inlet of each ion exchange column respectively, and a power pump is connected in series on the water delivery pipe to be treated, and the water outlet of each ion exchange column is respectively connected to the inlet end of the water outlet main pipe. The outlet end of the main water outlet pipe is respectively connected with a sampling pipeline and a water outlet pipeline, and valves are connected in series on the sampling pipeline, the water outlet pipeline and the outlet end of each ion exchange column.
下面是对上述实用新型技术方案的进一步优化或/和改进:Below is the further optimization or/and improvement to above-mentioned utility model technical scheme:
上述火电厂汽水系统低温取样架排水手动回收处理装置还包括超纯水机,在动力泵之后的待处理水输送管上连通有去纯水机管路,去纯水机管路的另一端与超纯水机的进口相连通,在去纯水机管路之后的待处理水输送管上串接有阀门,在去纯水机管路上串接有阀门。The above-mentioned thermal power plant steam-water system low-temperature sampling rack drainage manual recovery treatment device also includes an ultra-pure water machine, and the water delivery pipe to be treated behind the power pump is connected with a pure water machine pipeline, and the other end of the pure water machine pipeline is connected to the The inlet of the ultra-pure water machine is connected, and a valve is connected in series on the water delivery pipe to be treated after the pipeline to the pure water machine, and a valve is connected in series on the pipeline to the pure water machine.
上述取样排水管的出口和仪表排水管的出口均与集水管的进口通过乳胶管相连通。The outlet of the above-mentioned sampling drain pipe and the outlet of the instrument drain pipe are connected with the inlet of the water collecting pipe through latex tubes.
上述出水总管的出口端上还连通有自循环管,自循环管的另一端与水箱相连通,在自循环管上串接有阀门。The outlet end of the water outlet main pipe is also connected with a self-circulation pipe, the other end of the self-circulation pipe is connected with the water tank, and a valve is connected in series with the self-circulation pipe.
上述火电厂汽水系统低温取样架排水手动回收处理装置中,在水箱的上部设置溢流管。In the above-mentioned manual recovery and treatment device for the low-temperature sampling rack drainage of the steam-water system of the thermal power plant, an overflow pipe is arranged on the upper part of the water tank.
本实用新型结构合理而紧凑,设备容积小、占地面积小,建设成本少,改造难度小,可设置在火电厂汽水取样间内,操作方便、适用于生产现场,水样经过简单处理后,可以补入汽水系统内再利用,通过对取样架排水的回收处理再利用,可以降低机组的补水率,实现水的合理再利用,同时水箱内的水也可以选择去超纯水机处理后为汽水取样间实验室提供超纯水满足日常使用,这样使得本实用新型用途更为广泛。The utility model has reasonable and compact structure, small equipment volume, small floor area, low construction cost, and low difficulty in transformation. It can be installed in the steam-water sampling room of thermal power plants. It is easy to operate and suitable for production sites. After simple treatment of water samples, It can be replenished into the soda water system for reuse. By recycling and reusing the drainage of the sampling rack, the water replenishment rate of the unit can be reduced, and the water can be reused reasonably. At the same time, the water in the water tank can also be treated by an ultrapure water machine for The soda sampling room laboratory provides ultrapure water to meet daily use, which makes the utility model more widely used.
附图说明Description of drawings
附图1为本实用新型最佳实施例的工艺结构示意图。Accompanying drawing 1 is the technological structure schematic diagram of the preferred embodiment of the present utility model.
附图中的编码分别为:1为取样排水管,2为取样管,3为仪表排水管,4为测量仪表,5为集水管,6为水箱,7为离子交换柱,8为液位计,9为待处理水输送管,10为动力泵,11为出水总管,12为取样管路,13为出水管路,14为阀门,15为超纯水机,16为去纯水机管路,17为乳胶管,18为自循环管,19为溢流管。The codes in the drawings are: 1 is the sampling drain pipe, 2 is the sampling pipe, 3 is the instrument drain pipe, 4 is the measuring instrument, 5 is the water collection pipe, 6 is the water tank, 7 is the ion exchange column, 8 is the liquid level gauge , 9 is the water delivery pipe to be treated, 10 is the power pump, 11 is the water outlet main pipe, 12 is the sampling pipeline, 13 is the water outlet pipeline, 14 is the valve, 15 is the ultrapure water machine, 16 is the water removal machine pipeline , 17 is a latex pipe, 18 is a self-circulation pipe, and 19 is an overflow pipe.
具体实施方式Detailed ways
本实用新型不受下述实施例的限制,可根据本实用新型的技术方案与实际情况来确定具体的实施方式。The utility model is not limited by the following examples, and the specific implementation manner can be determined according to the technical scheme of the utility model and actual conditions.
在本实用新型中,为了便于描述,各部件的相对位置关系的描述均是根据说明书附图1的布图方式来进行描述的,如:上、下、左、右等的位置关系是依据说明书附图的布图方向来确定的。In this utility model, for the convenience of description, the description of the relative positional relationship of each component is described according to the layout method of the accompanying drawing 1 of the specification, such as: the positional relationship of upper, lower, left, right, etc. is based on the specification It is determined by the layout direction of the attached drawing.
下面结合实施例及附图对本实用新型作进一步描述:Below in conjunction with embodiment and accompanying drawing, the utility model is further described:
如附图1所示,该火电厂汽水系统低温取样架排水手动回收处理装置包括低温取样架,低温取样架包括人工取样组和在线仪表组,人工取样组包括取样排水管1和设置在取样排水管1上的取样管2,在线仪表组包括仪表排水管3和设置在仪表排水管3上的测量仪表4,其还包括集水管5、水箱6、出水总管11和至少一台的离子交换柱7,取样排水管1的出口和仪表排水管3的出口均与集水管5的进口相连通,集水管5的出口端位于水箱6内,在水箱6上设置有能够监测到水箱6内液位的液位计8,水箱6的出口通过待处理水输送管9分别与每台离子交换柱7的进口相连通,在待处理水输送管9上串接有动力泵10,每台离子交换柱7的出水口上分别与出水总管11的进口端相连通,出水总管11的出口端上分别连通有取样管路12和出水管路13,在取样管路12和出水管路13上以及每台离子交换柱7的出口端均串接有阀门14。当本实用新型包括至少两台或三台或四台……的离子交换柱7时,可以采用“有用有备”的方式运行,这样,假若当处于生产中的离子交换柱7需要维护或更换时,可以将备用的离子交换柱7切换到运行工艺中,设置取样管路12,是为了方便随时测定经过离子交换柱7处理后的水的水质,当需要对经过离子交换柱7处理后的水进行测定时,打开取样管路12上的阀门14即可采到水样,若测定的水质不合格,应及时更换离子交换柱7。As shown in accompanying drawing 1, this thermal power plant steam-water system low-temperature sampling rack drainage manual recovery processing device includes a low-temperature sampling rack, and the low-temperature sampling rack includes a manual sampling group and an online instrument group. The sampling pipe 2 on the pipe 1, the online instrument group includes an instrument drain pipe 3 and a measuring instrument 4 arranged on the instrument drain pipe 3, which also includes a water collection pipe 5, a water tank 6, a water outlet main pipe 11 and at least one ion exchange column 7. Both the outlet of the sampling drain pipe 1 and the outlet of the instrument drain pipe 3 are connected to the inlet of the water collection pipe 5, and the outlet end of the water collection pipe 5 is located in the water tank 6, and the water tank 6 is provided with a device capable of monitoring the liquid level in the water tank 6. The liquid level gauge 8, the outlet of the water tank 6 are respectively connected with the inlet of each ion exchange column 7 through the water delivery pipe 9 to be treated, and a power pump 10 is connected in series on the water delivery pipe 9 to be treated, and each ion exchange column The water outlet of 7 is respectively connected with the inlet end of water outlet main pipe 11, and the outlet end of water outlet main pipe 11 is connected with sampling pipeline 12 and water outlet pipeline 13 respectively, on sampling pipeline 12 and water outlet pipeline 13 and each Valves 14 are connected in series at the outlet ends of the ion exchange columns 7 . When the utility model includes at least two or three or four ion-exchange columns 7, it can be operated in a "useful and ready-to-use" mode, so that if the ion-exchange columns 7 in production need to be maintained or replaced , the standby ion exchange column 7 can be switched to the operating process, and the sampling line 12 is set to facilitate the determination of the water quality of the water treated by the ion exchange column 7 at any time. When water is measured, the valve 14 on the sampling line 12 can be opened to collect a water sample. If the measured water quality is unqualified, the ion exchange column 7 should be replaced in time.
本实用新型具体的回收处理过程如下:将低温取样架上的凝结水、除氧器、省煤器、炉水、饱和蒸汽、过热蒸汽、再热蒸汽、内冷水、闭式冷却水等水样(包括人工实验比对水样及在线仪表排放水样),排至集水管5内,然后回收的水样通过集水管5进入水箱6内,水箱6配有液位计8,液位达到一定高度后,便可以将水箱6内的水通过动力泵10送至离子交换柱7进行处理,水质合格后通过出水管路13将净化处理后的水输送至凝补水箱,继续使用。The specific recycling process of the utility model is as follows: water samples such as condensed water, deaerator, economizer, furnace water, saturated steam, superheated steam, reheated steam, internal cooling water, closed cooling water, etc. (including manual experiment comparison water samples and online instrument discharge water samples), drained into the water collection pipe 5, and then the recovered water samples enter the water tank 6 through the water collection pipe 5, and the water tank 6 is equipped with a liquid level gauge 8, and the liquid level reaches a certain level. After the height is high, the water in the water tank 6 can be sent to the ion exchange column 7 by the power pump 10 for processing. After the water quality is qualified, the purified water will be delivered to the condensate water tank through the outlet pipeline 13 for continued use.
本实用新型通过对取样架排水的回收处理再利用,可以降低机组的补水率,实现水的合理再利用。The utility model can reduce the water replenishment rate of the unit and realize the rational reuse of water through the recovery, treatment and reuse of the drainage of the sampling rack.
本实用新型设备容积小、占地面积小,建设成本少,改造难度小,可设置在火电厂汽水取样间内,操作方便、适用于生产现场,水样经过简单处理后,可以补入汽水系统内再利用,The utility model has the advantages of small volume, small floor area, low construction cost and low difficulty in transformation. It can be installed in the steam-water sampling room of thermal power plants. It is easy to operate and suitable for production sites. After simple treatment, the water samples can be added to the steam-water system. internal reuse,
可根据实际需要,对上述火电厂汽水系统低温取样架排水手动回收处理装置作进一步优化或/和改进:According to actual needs, the above-mentioned thermal power plant steam-water system low-temperature sampling rack drainage manual recovery treatment device can be further optimized or/and improved:
如附图1所示,该火电厂汽水系统低温取样架排水手动回收处理装置还包括超纯水机15,在动力泵10之后的待处理水输送管9上连通有去纯水机管路16,去纯水机管路16的另一端与超纯水机15的进口相连通,在去纯水机管路16之后的待处理水输送管9上串接有阀门14,在去纯水机管路16上串接有阀门14。水箱6内的水可以选择去离子交换柱7处理后作为凝补水箱的补给水,也可以选择去超纯水机15处理后为汽水取样间实验室提供超纯水满足日常使用,这样使得本实用新型用途广泛。As shown in accompanying drawing 1, this thermal power plant steam-water system low-temperature sampling rack drainage manual recovery treatment device also includes an ultrapure water machine 15, and the water-to-be-treated delivery pipe 9 behind the power pump 10 is communicated with a pure water machine pipeline 16 , the other end of the pure water machine pipeline 16 is communicated with the inlet of the ultrapure water machine 15, and a valve 14 is connected in series on the water delivery pipe 9 to be treated after the pure water machine pipeline 16, and a valve 14 is connected in series to the pure water machine A valve 14 is connected in series on the pipeline 16 . The water in the water tank 6 can be selected to be treated by the deion exchange column 7 as the make-up water of the condensate water tank, or can be selected to be processed by the ultrapure water machine 15 to provide ultrapure water for the soda sampling room laboratory to meet daily use, so that this Utility models are widely used.
如附图1所示,取样排水管1的出口和仪表排水管3的出口均与集水管5的进口通过乳胶管17相连通。通过乳胶管17将水样引至集水管5内,选择乳胶管17的目的一是方便将水样引至集水管5内,目的二是可以自由选择回收的水样,如果个别水样水质突然变差,可以将其引入取样架配套的排水沟内,最终排放至工业废水,不对其回收。As shown in FIG. 1 , the outlet of the sampling drain pipe 1 and the outlet of the meter drain pipe 3 are connected to the inlet of the water collecting pipe 5 through the latex tube 17 . The water sample is led to the water collection pipe 5 through the latex tube 17. The purpose of choosing the latex pipe 17 is to facilitate the introduction of the water sample into the water collection pipe 5. The second purpose is to freely select the recovered water sample. If it becomes worse, it can be introduced into the drainage ditch matching the sampling rack, and finally discharged into industrial wastewater without recycling it.
如附图1所示,出水总管11的出口端上还连通有自循环管18,自循环管18的另一端与水箱6相连通,在自循环管18上串接有阀门14。当经过离子交换柱7处理后的水的水质不达标时,可以关闭取样管路12和出水管路13上的阀门14,打开自循环管18上的阀门14,不达标的水可以通过自循环管18返回至水箱6内继续进行处理,避免水的浪费。As shown in accompanying drawing 1, the outlet end of the outlet main pipe 11 is also connected with a self-circulation pipe 18, and the other end of the self-circulation pipe 18 is connected with the water tank 6, and a valve 14 is connected in series on the self-circulation pipe 18. When the water quality of the water treated by the ion exchange column 7 is not up to standard, the valve 14 on the sampling pipeline 12 and the outlet pipeline 13 can be closed, and the valve 14 on the self-circulation pipe 18 can be opened, and the substandard water can pass through the self-circulation Pipe 18 returns in the water tank 6 to continue processing, avoiding the waste of water.
如附图1所示,在水箱6的上部设置溢流管19。溢流管19的出口端接至排水沟内,避免由于人员疏忽,未及时处理水箱6内的水样,导致水箱6内的水样溢出浸泡取样间造成事故。As shown in accompanying drawing 1, overflow pipe 19 is set on the top of water tank 6. The outlet end of overflow pipe 19 is connected in the gutter, avoids due to the negligence of personnel, does not process the water sample in the water tank 6 in time, causes the water sample in the water tank 6 to overflow and soak the sampling room and cause an accident.
本实用新型中所有的阀门均为手动阀门。All valves in the utility model are manual valves.
以上技术特征构成了本实用新型的最佳实施例,其具有较强的适应性和最佳实施效果,可根据实际需要增减非必要的技术特征,来满足不同情况的需求。The above technical features constitute the best embodiment of the utility model, which has strong adaptability and best implementation effect, and non-essential technical features can be increased or decreased according to actual needs to meet the needs of different situations.
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| CN110208330A (en) * | 2019-06-28 | 2019-09-06 | 江苏核电有限公司 | A kind of device and measurement method of continuous measurement water tank deionized water conductivity variations |
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2017
- 2017-07-10 CN CN201720829074.5U patent/CN207142885U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110208330A (en) * | 2019-06-28 | 2019-09-06 | 江苏核电有限公司 | A kind of device and measurement method of continuous measurement water tank deionized water conductivity variations |
| CN110208330B (en) * | 2019-06-28 | 2024-06-11 | 江苏核电有限公司 | Device and method for continuously measuring conductivity change of deionized water in water tank |
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