3 D auto bending forming system based on polar coordinate system control
Technical field
The utility model belongs to the bending forming technical field of hollow body component, specifically a kind of to be based on polar coordinate system control
The 3 D auto bending forming system of system.
Background technology
Bending forming processing is carried out to the hollow body such as tubing and section bar component in the prior art, especially for space three
Dimension and the shaping of the bool of curvature radius still have technological difficulties.Respectively by being returned to radial displacement, slew gear
Turn the adjustment of orientation and the bool amount of feeding, realize to three elbow radius, bend pipe direction and bend pipe angle free bend variables
Accurate control, to realize flexural deformation to three-dimensional tubing.Early stage digitally controlled mold-free bending machine is carried out using rectangular coordinate system more
Control, as the digitally controlled mold-free bending machine of Japanese Nissin companies is when controlling bend pipe direction, because of bend pipe drive shaft and bent tube technique
Parameter needs two interpolation operations of the drive shafts linkage through digital control system of rectangular co-ordinate to change bend pipe direction without direct corresponding relation,
So that system response time is slack-off and machining accuracy reduces;If realizing accurate to system motion, rapid control, will make
Numerical control system complex is obtained, the control and operation to system require also will be higher.
Japanese Nissin companies find the shortcomings that rectangular coordinate system type of drive, and the digitally controlled mold-free bending machine in later stage is by right angle
The type of drive of coordinate is changed to use polar coordinates type of drive.It is a kind of preferable solution using polar coordinates control, can
With directly corresponding with technological parameter directly by digitally controlled mold-free bending machine drive shaft.But its structure is using whole drive mechanisms are straight
Connect the mode on the bending-forming mold, i.e., whole drive device around workpiece revolution, the driving structure there is also it is obvious the shortcomings that,
Because drive mechanism is arranged in around workpiece, and overall size is larger, is easily interfered with the workpiece after bending, makes its use
Processing range diminishes.Curved mechanism segment set, so its geometric scale is bigger, limits into related motion control structure
Workpiece to be machined is the curvature range of bend pipe, it is difficult to realizes the controlled high accuracy processing of deep camber bend pipe.Therefore there is an urgent need to open
Send out a kind of based on polar coordinates control, space any direction, the nothing of the hollow object such as larger radius of curvature tubing and section bar can be realized
Mould bending method and system.
Utility model content
In view of the above-mentioned problems, to be to provide a kind of 3 D auto based on polar coordinate system control curved for the purpose of this utility model
Bent formation system, the system and method can manufacture deep camber bend pipe, and can realize the hollow objects such as special section tubular product and section bar
Deng the digital control processing manufacture of traditional difficult processing part.
To achieve these goals, the utility model uses following technical scheme:
It is a kind of based on polar coordinate system control 3 D auto bending forming system, including pedestal, polar coordinate system controlling organization,
Feeler mechanism, bending mechanism and auxiliary body, wherein,
The polar coordinate system controlling organization be arranged on the pedestal on, by produce radial feed motion and gyration come
Realize polar coordinate system control;
The feeler mechanism is arranged on the pedestal and is connected with the polar coordinate system controlling organization, described
Feeler mechanism is used to radial feed motion and gyration caused by the polar coordinate system controlling organization passing to the bending
Mechanism;
The bending mechanism is arranged on the opening position away from the polar coordinate system controlling organization on the feeler mechanism, described
The bending forming of component is completed in the motion that bending mechanism is transmitted by the feeler mechanism;
The auxiliary body is arranged on the pedestal and corresponding with the bending mechanism, auxiliary body's use
The feed motion of component progress to be bent in the bending mechanism vertically is placed in driving.
The feeler mechanism includes fore-stock, in length and breadth rail brackets and after-poppet, and wherein after-poppet is connected with the pedestal,
The after-poppet is provided with cross slide way, and the rail brackets in length and breadth is slidably connected with the cross slide way, the guide rail in length and breadth
Support is provided with longitudinal rail, and the fore-stock is slidably connected with the longitudinal rail;The polar coordinate system controlling organization and institute
State fore-stock rotation connection.
One end away from the polar coordinate system controlling organization is provided with bending mechanism mounting hole on the feeler mechanism, described curved
Shape mechanism is installed in rotation in bending mechanism mounting hole.
The polar coordinate system controlling organization includes rotary motion mechanism and depth-feed mechanism, and wherein rotary motion mechanism is set
It is placed on the pedestal, the depth-feed mechanism is arranged on the rotary motion mechanism and rotated with the fore-stock
Connection.
The rotary motion mechanism includes turning motor, pivoting support and rotary disk, and wherein pivoting support is placed in described
It is connected in the centre bore of after-poppet and with the pedestal, the rotary disk is installed in rotation on the pivoting support, institute
Turning motor is stated on the pivoting support and output shaft is connected by transmission device I with the rotary disk.
The depth-feed mechanism includes radial motor, nut seat, leading screw, radially slides guide rail, slide and drive rod, its
Middle radial motor, leading screw and radially slide guide rail and be arranged on the rotary disk, the radial motor passes through to be driven with leading screw to be filled
Put II connections, the nut seat is connected by screw with threads of lead screw, the slide be connected with the nut seat and with it is described
Radially slide guide rail to be slidably connected, one end of the drive rod is connected with the slide, and the other end rotates with the fore-stock to be connected
Connect.
The drive rod is connected with the bending mechanism driving.
The bending mechanism includes catheter block, conduit, bending die, bend pipe die holder and revolving support, and wherein revolving support can
It is rotatably mounted on the fore-stock, the bend pipe die holder is embedded in the revolving support, and the bending die is arranged at institute
State in bend pipe die holder;The catheter block is arranged on the after-poppet, and the conduit is inserted in the catheter block and described
The axis coaxle of the axis of conduit and the revolving support.
One opposite sides of the bend pipe die holder is rotatablely connected by revolving support axle and the revolving support, the revolution
The axis of support shaft is vertical with the axis of the conduit, and the revolving support axle passes through transmission device III and the polar coordinate system
Controlling organization is connected, and the transmission device III is rotatablely connected with the catheter block, and the bend pipe die holder passes through the polar coordinate system
The bending direction of the drives edge component of controlling organization rotates.
The transmission device III includes synchronous pulley I, synchronous pulley II, timing belt, gear and rack, wherein timing belt
Wheel I be arranged on the polar coordinate system controlling organization, the synchronous pulley II be installed in rotation on the catheter block and
Coaxial with the conduit, the synchronous pulley II is connected by timing belt with the synchronous pulley I, and the two of the synchronous pulley II
Side is respectively equipped with two racks, and gear is equipped with two revolving support axles, and two gears engage with two racks respectively.
The advantages of the utility model and have the beneficial effect that:
1. formation system involved by the utility model is by the way of polar coordination programming control, without being based under rectangular co-ordinate
Two drive shafts linkage of digital control system interpolation operation, but radial feed drive device is arranged on device for revolving and driving simultaneously
Polar coordinate system controlling organization is collectively constituted, drives what the output of polar coordinate system controlling organization was specified using two independent servomotors
Polar diameter and polar angle so that control of the system to bending mechanism is simpler, accurate and rapid;
2. power source by polar coordinate system controlling organization and bending organizational separation, is arranged on cabinet middle and lower part by the utility model
Opening position away from bend pipe head, using feeler mechanism by polar coordinates movement locus precise and high efficiency caused by polar coordinates controlling organization
Ground is delivered to bending mechanism, avoids in legacy equipment polar coordinate system controlling organization and the set of bending mechanism and tubing bending section
The interference divided, expand the bend pipe curve limit and the technique scope of application of Tthe utility model system;
3. the feeler mechanism main body involved by the utility model is platy structure, along tubing, axially (i.e. feeler mechanism is thick
Spend direction) size is small, simple in construction, and radial feed motion and the motion that rotates in a circumferential direction are transmitted using guide rail structure in length and breadth, moved
Transmission it is accurate, efficient and reliable, feeler mechanism bearing as bending mechanism simultaneously, directly control bending die, sit pole
The position that mark system controlling organization is mounted remotely from head is possibly realized.
4. the utility model can equally realize the null gyration of radial displacement, direct by corresponding servomotor
The synchronous transmission device in polar coordinate system controlling organization is driven, gyration is directly delivered to bending machine without feeler mechanism
Structure, the transmission blind spot supplemented with feeler mechanism, the motion only drives bending mould to turn round, simple in construction, load is small, easily real
It is existing.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is rotary motion mechanism and the axonometric drawing of radial drive mechanism in the utility model;
Fig. 3 is rotary motion mechanism and the sectional view of radial drive mechanism in the utility model;
Fig. 4 is the structural representation of feeler mechanism in the utility model;
Fig. 5 is D-D sectional views in Fig. 4;
Fig. 6 is enlarged drawing at A in Fig. 5;
Fig. 7 is enlarged drawing at B in Fig. 5;
Fig. 8 is E-E sectional views in Fig. 4;
Fig. 9 is enlarged drawing at C in Fig. 8;
Figure 10 is the axonometric drawing of feeler mechanism in the utility model;
Figure 11 is the structural representation of bending mechanism in the utility model;
Figure 12 is the transmission schematic diagram of bend pipe die holder in the utility model;
Figure 13 is the axonometric drawing of bending mechanism in the utility model.
Figure 14 is that the utility model polar coordinate system controls free bend entirety principle schematic.
In figure:1 is rotary motion mechanism, and 101 be turning motor, and 102 be revolution driving wheel, and 103 be pivoting support, 104
It is rotary disk for floating bearing, 105,106 be revolution driven pulley, and 107 be adpting flange a, and 2 be depth-feed mechanism, and 201 be footpath
To motor, 202 be nut seat, and 203 be leading screw, and 204 be radial motor seat, and 205 be radial direction driven pulley, and 206 lead to radially slide
Rail, 207 be slide, and 208 be drive rod, and 209 be bearing cap, and 210 be bearing block, and 211 be synchronous pulley I, and 212 be adpting flange
B, 213 be radial feed seat, and 3 be feeler mechanism, and 301 be fore-stock, and 302 be rail brackets in length and breadth, and 303 be after-poppet, and 304 are
Cross slide way, 305 be bending mechanism mounting hole, and 306 be longitudinal rail, and 4 be bending mechanism, and 401 be forward flange, and 402 be rear method
Orchid, 403 be synchronous pulley II, and 404 be synchronous pulley base, and 405 be catheter block, and 406 be gland, and 407 be conduit, and 408 be tooth
Wheel, 409 be rack, and 410 be bending die, and 411 be adpting flange c, and 412 be bend pipe die holder, and 413 be revolving support, and 414 be conduit
Slewing bearing, 415 be end face bearing, and 416 be revolving support axle, and 5 be component.
Embodiment
In order that the purpose of this utility model, technical scheme and advantage are clearer, below in conjunction with the accompanying drawings and it is embodied
The utility model is described in detail example.
As shown in figure 1, a kind of 3 D auto bending forming system based on polar coordinate system control provided by the utility model,
Including pedestal, polar coordinate system controlling organization, feeler mechanism 3, bending mechanism 4 and auxiliary body, wherein polar coordinate system controlling organization,
Feeler mechanism 3 and auxiliary body are arranged on pedestal, and feeler mechanism 3 is connected with the polar coordinate system controlling organization, bending
Mechanism 4 is arranged on the opening position away from the polar coordinate system controlling organization on feeler mechanism 3, the auxiliary body and bending mechanism
4 is corresponding.The polar coordinate system controlling organization realizes polar coordinate system control by producing radial feed motion and gyration;
Feeler mechanism 3 is used to radial feed motion and gyration caused by the polar coordinate system controlling organization passing to bending mechanism
4;The bending forming of component 5 is completed in the motion that bending mechanism 4 is transmitted by feeler mechanism 3;The auxiliary body is used to drive and held
It is placed in component 5 to be bent in bending mechanism 4 and carries out feed motion vertically.
The auxiliary body is mainly made up of stand-by motor and guiding branch hold mode etc., is mainly used to that workpiece is applied axially to enter
To motion, and provide rear side unshaped pipe effective twelve Earthly Branches during bending tube forming and support and limit.
As shown in figs. 4 through 10, feeler mechanism 3 includes fore-stock 301, in length and breadth rail brackets 302 and after-poppet 303, wherein after
Support 303 is connected with pedestal, and after-poppet 303 is provided with cross slide way 304, and rail brackets 302 slides with cross slide way 304 in length and breadth
Connection, rail brackets 302 is provided with longitudinal rail 306 in length and breadth, and fore-stock 301 is slidably connected with longitudinal rail 306;The pole is sat
Mark system controlling organization is rotatablely connected with fore-stock 301.
Further, cross slide way 304 and longitudinal rail 306 are crossed roller guide rail.
One end away from polar coordinate system controlling organization on feeler mechanism 3 is provided with bending mechanism mounting hole 305, bending mechanism 4
It is installed in rotation in bending mechanism mounting hole 305.
The polar coordinate system controlling organization includes rotary motion mechanism 1 and depth-feed mechanism 2, wherein rotary motion mechanism
1 is arranged on pedestal, and depth-feed mechanism 2 is arranged on rotary motion mechanism 1 and is rotatablely connected with fore-stock 301.
The after-poppet 303 of feeler mechanism 3 is fixed relative to system, and fore-stock 301 carries out horizontal stroke relative to after-poppet 303
It is accurate, reliable by guide rail transmission campaign in length and breadth to the motion with longitudinal direction.The radial direction position of the not only driven lever 208 of fore-stock 301
The influence of shifting, and influenceed by its gyration, the radial motion of polar coordinate system controlling organization and gyration are divided automatically
Solve as translation of the fore-stock 301 along horizontally and vertically direction.Fore-stock 301 by polar coordinate system controlling organization servomotor return
Transhipment turn turns to the translation characteristic of feeler mechanism 3, then such a kinetic characteristic is passed into bending mechanism 4.
As Figure 2-3, rotary motion mechanism 1 includes turning motor 101, pivoting support 103 and rotary disk 105, wherein
Pivoting support 103 is placed in the centre bore of after-poppet 303 and is connected with pedestal, turning motor 101 and pivoting support 103
Connection, rotary disk 105 be installed in rotation on by floating bearing 104 on pivoting support 103 and by transmission device I with
The output axis connection of turning motor 101.
The transmission device I includes revolution driving wheel 102 and revolution driven pulley 106, wherein revolution driving wheel 102 is arranged at
On the output shaft of turning motor 101, revolution driven pulley 106 is hollow-core construction and is sheathed on rotary disk 105, and revolution is actively
Wheel 102 is connected with revolution driven pulley 106 by toothed belt transmission.
Depth-feed mechanism 2 includes radial motor 201, nut seat 202, leading screw 203, radially slides guide rail 205, slide
207 and drive rod 208, wherein radial motor 201, leading screw 203 and radially slide guide rail 206 and be arranged on rotary disk 105, radially
The output shaft of motor 201 is parallel with leading screw 203 and vertical with the output shaft of turning motor 101.The output of radial motor 201
Axle is connected with leading screw 203 by transmission device II, and nut seat 202 is threadedly coupled by screw with leading screw 203, slide 207 and silk
Female seat 202 is connected and is slidably connected with radially sliding guide rail 206, and one end of drive rod 208 is connected with slide 207, the other end
It is rotatablely connected with fore-stock 301 by bearing.
Further, drive rod 208 is connected with bending mechanism 4.
The transmission device II includes radial direction driven pulley 205, radial direction driving wheel and radial direction timing belt, radial direction driven pulley 205
The end of leading screw 203 is arranged at, the radial direction driving wheel is arranged on the output shaft of radial motor 201 and by radially same
Step band is connected with radial direction driven pulley 205.
Further, rotary disk 105 is hollow-core construction, leading screw 203, radially slides guide rail 206 and slide 207 is placed in back
In the hollow cavity of rotating disk 105, the bearing at the both ends of leading screw 203 is positioned by adpting flange b212, adpting flange b212 and revolution
Disk 105 connects.
As figs 11-13, bending mechanism 4 include catheter block 405, conduit 407, bending die 410, bend pipe die holder 412 and
The bending mechanism that revolving support 413, wherein revolving support 413 are installed in rotation on fore-stock 301 by end face bearing 415 is pacified
Fill in hole 305, bend pipe die holder 412 is embedded in revolving support 413, and the sphere of bend pipe die holder 412 and revolving support 413 has space
Do not contact, bending die 410 is arranged in bend pipe die holder 412.Catheter block 405 is arranged on after-poppet 303, and conduit 407 is inserted in
The axis coaxle that catheter block 405 is interior and the axis of conduit 407 is with stating revolving support 413.
Further, an opposite sides of bend pipe die holder 412 is rotated by revolving support axle 416 and revolving support 413 and connected
Connect, the axis of revolving support axle 416 is vertical with the axis of conduit 407, revolving support axle 416 by transmission device III with it is described
The drive rod 208 of polar coordinate system controlling organization is connected, and the transmission device III is rotatablely connected with catheter block 405, bend pipe die holder
412 are rotated by the bending direction of the drives edge component 5 of the polar coordinate system controlling organization.
Further, the front and rear side of end face bearing 415 is positioned by forward flange 401 and rear flange 402 respectively, forward flange
401 and rear flange 402 be connected with fore-stock 301.Bending die 410 is by being arranged at the adpting flange of the end of bend pipe die holder 412
C411 is positioned, and adpting flange c411 is connected with bend pipe die holder 412.Conduit 407 is by being arranged at the gland of the end of catheter block 405
406 positioning, gland 406 are connected with catheter block 405.
The transmission device III includes synchronous pulley I211, synchronous pulley II403, timing belt, gear 408 and rack
409, wherein synchronous pulley I211 is arranged on drive rod 208, and synchronous pulley II403 is arranged on synchronous pulley base 404, together
Step wheeled base 404 be installed in rotation on by conduit slewing bearing 414 on catheter block 405, synchronous pulley II403 with
Conduit 407 is coaxial, and synchronous pulley II403 is connected by timing belt with synchronous pulley I211.Synchronous pulley II403 both sides difference
Provided with two racks 409, be equipped with gear 408 on two revolving support axles 416, two gears 408 respectively with two racks 409
Engagement.
Because feeler mechanism 3 can not transmit the null gyration of radial displacement, so the transmission device III is shaping
During synchronous pulley I211 directly driven by rotary motion mechanism 1, it is then same on bending-forming mold by timing belt drive installation
Belt wheel II403 is walked, gyration is directly delivered in bending mechanism 4 without feeler mechanism 3, supplements the biography of feeler mechanism 3
Dynamic blind spot.The bending die 410 of bending mechanism 4 can not only be acted on motion diametrically by feeler mechanism 3, additionally it is possible in gear
The null gyration of radial displacement is done along bending pipes direction under rack effect, which adds the model of bending pipes
Enclose.
Bending mechanism 4 carries out bending forming manufacture to tubing, and it controls elbow radius and two, bend pipe direction variable to realize
Bend pipe operates;Wherein, elbow radius corresponds to radial displacement, and radial displacement is that depth-feed mechanism 2 is imitative by the drive of drive rod 208
The fore-stock 301 of shape mechanism 3 does radial motion, and radial motion is delivered in bending mechanism 4 by fore-stock 301, so as to control pipe
The elbow radius of part;Bend pipe direction corresponds to gyratory directions, and gyratory directions are that rotary motion mechanism 1 is driven by synchronous pulley I211
Synchronous pulley II403 carries out gyration, and gyration is delivered to bending machine by synchronous pulley II403 by rack and pinion engagement
On structure 4, so as to active control Tube Bending Deformation.
Operation principle of the present utility model is:
As shown in figure 14, the utility model is bent using polar coordinates control to tubing, and the auxiliary body, which is given, to be treated
The component 5 of bending applies the feed motion of axially (- Z-direction), and axial feed distance is I, and depth-feed mechanism 2 radially enters
It is ρ to distance, radial feed motion ρ is passed to bending mechanism 4 by feeler mechanism 3, and rotary motion mechanism 1 drives bending mechanism 4
Gyration is carried out, produces angle of revolution θ;I, tri- parameters of ρ, θ determine the free bend shaping of bend piece, so as to realize to structure
The polar coordinate system control of part 5;Polar coordinate system controlling organization is mounted remotely from the position of component 5, sat pole with feeler mechanism 3
The control of mark system is delivered on component 5, expands the process parameters range of bend piece, while leave bigger sky to bool shaping
Between, prevent that bent portion interferes bool with polar coordinate system controlling organization.
Radial motion
Radial drive motor 201 drives connected radial direction driven pulley 205 to carry out revolution fortune by radial direction driving belt
Dynamic, because leading screw 203 (ball-screw) both sides are arranged in bearing, two side bearings are positioned by adpting flange b212, so
The axially restrained motion that can not be carried out radially of leading screw 203, can only be radially enterprising relative to the nut seat 202 coordinated with it
Row motion;The gyration of radial direction driven pulley 205 is thus converted into the radial motion of depth-feed mechanism 2, rotary disk 105
Drive rod 208 and nut seat 202 are fixed as one, therefore drive rod 208 carries out radial motion with nut seat 202, drives
Lever 208 is attached by the fore-stock 301 of bearing and feeler mechanism 3.Radial motion is thus delivered to feeler mechanism 3
Fore-stock 301 on.Because bending mechanism 4 is arranged on feeler mechanism 3, so bending mechanism 4 also can just carry out radial direction fortune
It is dynamic.The angle of bend of the hollow body such as the bending radius of radial motion control member 5, tubing and section bar component 5 by auxiliary body edge
Axial fed distance determines.
The gyration that radial displacement is zero
When initial, turning motor 101 rotates, and drives connected revolution driven pulley 106 to rotate by timing belt, because returning
Turn driven pulley 106 to be fixed together with rotary disk 105, adpting flange a107, synchronous pulley I211, rotary disk 105 passes through revolution
Bearing 104 is attached with pivoting support 103, can carry out gyration with respect to pivoting support 103.Therefore, turning motor 101
Gyration be just synchronously delivered on synchronous pulley I211, synchronous pulley I211 is further through in timing belt and bending mechanism 4
Synchronous pulley II403 be connected, synchronous pulley II403 by conduit slewing bearing 414 be arranged on catheter block 405 on,
Gyration can be carried out along conduit 407.Synchronous pulley II403 interacts with the rounded sections of bending mechanism 4 again, bending portion
Dividing includes bending die 410, adpting flange c411 and bend pipe die holder 412.Adpting flange c411 is by bending die 410 and bend pipe die holder
412 are fixed as one, and there is revolving support axle 416 in the outside of bend pipe die holder 412, and revolving support axle 416 is arranged on revolving support 413
On, and can be rotated along bending pipes direction.There is gear 408 on revolving support axle 416, gear 408 is carried out with rack 409
Engagement, rack 409 are acted with moving gear 408, complete gyration in the face that radial displacement is zero.
In summary, the utility model can realize that any variable curvature of the three-dimensional of the hollow body component such as tubing and section bar is bent to
Shape, respectively by the control and adjustment to radial displacement, the gyrobearing of slew gear and the workpiece amount of feeding, realize to bend pipe half
Footpath, the accurate control of the three free bend variables in bend pipe direction and bend pipe angle.The utility model installs radial drive mechanism
On rotary motion mechanism, polar type of drive is realized, while polar coordinate system controlling organization is arranged in away from workpiece
Position, polar coordinates movement locus is accurately delivered in bending mechanism with feeler mechanism.Feeler mechanism drives bending machine simultaneously
Bending die holder in structure, ensure in forming process the stabilization of bending-forming mold and static, prevent deformable member surface wrinkling, curvature low precision
The defects of occur, so as to realize to initial blank free bend shaping polar coordinate system control.Compared with prior art, this practicality
New control and operation is more simple, accurate and rapid, realizes that drive shaft is directly corresponding with technological parameter, and overcome
Workpiece the problem of bent portion and mould interfere, expand the processing scope of application of bending.The utility model is filled up
The technological gap in the hollow body component forming such as tubing field, there is expected huge economic value and social value.
Embodiment of the present utility model is the foregoing is only, is not intended to limit the scope of protection of the utility model.It is all
Made within spirit of the present utility model and principle any modification, equivalent substitution and improvements, extension etc., are all contained in this reality
With in new protection domain.