CN207127041U - 3 D auto bending forming system based on polar coordinate system control - Google Patents

3 D auto bending forming system based on polar coordinate system control Download PDF

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Publication number
CN207127041U
CN207127041U CN201721063152.1U CN201721063152U CN207127041U CN 207127041 U CN207127041 U CN 207127041U CN 201721063152 U CN201721063152 U CN 201721063152U CN 207127041 U CN207127041 U CN 207127041U
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China
Prior art keywords
coordinate system
polar coordinate
bending
controlling organization
system controlling
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Expired - Fee Related
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CN201721063152.1U
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Chinese (zh)
Inventor
权伍湜
徐勇
张士宏
陈大勇
郭训忠
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Shenyang Sida Hydraulic Co ltd
Institute of Metal Research of CAS
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Shenyang Sida Hydraulic Press Factory
Institute of Metal Research of CAS
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Priority to CN201721063152.1U priority Critical patent/CN207127041U/en
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Abstract

The utility model belongs to the bending forming technical field of hollow body component, specifically a kind of 3 D auto bending forming system based on polar coordinate system control.Including pedestal, polar coordinate system controlling organization, feeler mechanism, bending mechanism and auxiliary body, wherein polar coordinate system controlling organization, feeler mechanism and auxiliary body are arranged on pedestal, and polar coordinate system controlling organization realizes polar coordinate system control by producing radial feed motion and gyration;Feeler mechanism is used to radial feed motion and gyration caused by polar coordinate system controlling organization passing to bending mechanism;Bending mechanism is arranged on feeler mechanism, and the bending forming for the motion completion component for passing through feeler mechanism transmission;Auxiliary body is corresponding with bending mechanism, for the feed motion of drive member progress vertically.The utility model controls and simple to operate, accurate and rapid, and the problem of overcome workpiece bent portion and mould interfere, expands the processing scope of application of bending.

Description

3 D auto bending forming system based on polar coordinate system control
Technical field
The utility model belongs to the bending forming technical field of hollow body component, specifically a kind of to be based on polar coordinate system control The 3 D auto bending forming system of system.
Background technology
Bending forming processing is carried out to the hollow body such as tubing and section bar component in the prior art, especially for space three Dimension and the shaping of the bool of curvature radius still have technological difficulties.Respectively by being returned to radial displacement, slew gear Turn the adjustment of orientation and the bool amount of feeding, realize to three elbow radius, bend pipe direction and bend pipe angle free bend variables Accurate control, to realize flexural deformation to three-dimensional tubing.Early stage digitally controlled mold-free bending machine is carried out using rectangular coordinate system more Control, as the digitally controlled mold-free bending machine of Japanese Nissin companies is when controlling bend pipe direction, because of bend pipe drive shaft and bent tube technique Parameter needs two interpolation operations of the drive shafts linkage through digital control system of rectangular co-ordinate to change bend pipe direction without direct corresponding relation, So that system response time is slack-off and machining accuracy reduces;If realizing accurate to system motion, rapid control, will make Numerical control system complex is obtained, the control and operation to system require also will be higher.
Japanese Nissin companies find the shortcomings that rectangular coordinate system type of drive, and the digitally controlled mold-free bending machine in later stage is by right angle The type of drive of coordinate is changed to use polar coordinates type of drive.It is a kind of preferable solution using polar coordinates control, can With directly corresponding with technological parameter directly by digitally controlled mold-free bending machine drive shaft.But its structure is using whole drive mechanisms are straight Connect the mode on the bending-forming mold, i.e., whole drive device around workpiece revolution, the driving structure there is also it is obvious the shortcomings that, Because drive mechanism is arranged in around workpiece, and overall size is larger, is easily interfered with the workpiece after bending, makes its use Processing range diminishes.Curved mechanism segment set, so its geometric scale is bigger, limits into related motion control structure Workpiece to be machined is the curvature range of bend pipe, it is difficult to realizes the controlled high accuracy processing of deep camber bend pipe.Therefore there is an urgent need to open Send out a kind of based on polar coordinates control, space any direction, the nothing of the hollow object such as larger radius of curvature tubing and section bar can be realized Mould bending method and system.
Utility model content
In view of the above-mentioned problems, to be to provide a kind of 3 D auto based on polar coordinate system control curved for the purpose of this utility model Bent formation system, the system and method can manufacture deep camber bend pipe, and can realize the hollow objects such as special section tubular product and section bar Deng the digital control processing manufacture of traditional difficult processing part.
To achieve these goals, the utility model uses following technical scheme:
It is a kind of based on polar coordinate system control 3 D auto bending forming system, including pedestal, polar coordinate system controlling organization, Feeler mechanism, bending mechanism and auxiliary body, wherein,
The polar coordinate system controlling organization be arranged on the pedestal on, by produce radial feed motion and gyration come Realize polar coordinate system control;
The feeler mechanism is arranged on the pedestal and is connected with the polar coordinate system controlling organization, described Feeler mechanism is used to radial feed motion and gyration caused by the polar coordinate system controlling organization passing to the bending Mechanism;
The bending mechanism is arranged on the opening position away from the polar coordinate system controlling organization on the feeler mechanism, described The bending forming of component is completed in the motion that bending mechanism is transmitted by the feeler mechanism;
The auxiliary body is arranged on the pedestal and corresponding with the bending mechanism, auxiliary body's use The feed motion of component progress to be bent in the bending mechanism vertically is placed in driving.
The feeler mechanism includes fore-stock, in length and breadth rail brackets and after-poppet, and wherein after-poppet is connected with the pedestal, The after-poppet is provided with cross slide way, and the rail brackets in length and breadth is slidably connected with the cross slide way, the guide rail in length and breadth Support is provided with longitudinal rail, and the fore-stock is slidably connected with the longitudinal rail;The polar coordinate system controlling organization and institute State fore-stock rotation connection.
One end away from the polar coordinate system controlling organization is provided with bending mechanism mounting hole on the feeler mechanism, described curved Shape mechanism is installed in rotation in bending mechanism mounting hole.
The polar coordinate system controlling organization includes rotary motion mechanism and depth-feed mechanism, and wherein rotary motion mechanism is set It is placed on the pedestal, the depth-feed mechanism is arranged on the rotary motion mechanism and rotated with the fore-stock Connection.
The rotary motion mechanism includes turning motor, pivoting support and rotary disk, and wherein pivoting support is placed in described It is connected in the centre bore of after-poppet and with the pedestal, the rotary disk is installed in rotation on the pivoting support, institute Turning motor is stated on the pivoting support and output shaft is connected by transmission device I with the rotary disk.
The depth-feed mechanism includes radial motor, nut seat, leading screw, radially slides guide rail, slide and drive rod, its Middle radial motor, leading screw and radially slide guide rail and be arranged on the rotary disk, the radial motor passes through to be driven with leading screw to be filled Put II connections, the nut seat is connected by screw with threads of lead screw, the slide be connected with the nut seat and with it is described Radially slide guide rail to be slidably connected, one end of the drive rod is connected with the slide, and the other end rotates with the fore-stock to be connected Connect.
The drive rod is connected with the bending mechanism driving.
The bending mechanism includes catheter block, conduit, bending die, bend pipe die holder and revolving support, and wherein revolving support can It is rotatably mounted on the fore-stock, the bend pipe die holder is embedded in the revolving support, and the bending die is arranged at institute State in bend pipe die holder;The catheter block is arranged on the after-poppet, and the conduit is inserted in the catheter block and described The axis coaxle of the axis of conduit and the revolving support.
One opposite sides of the bend pipe die holder is rotatablely connected by revolving support axle and the revolving support, the revolution The axis of support shaft is vertical with the axis of the conduit, and the revolving support axle passes through transmission device III and the polar coordinate system Controlling organization is connected, and the transmission device III is rotatablely connected with the catheter block, and the bend pipe die holder passes through the polar coordinate system The bending direction of the drives edge component of controlling organization rotates.
The transmission device III includes synchronous pulley I, synchronous pulley II, timing belt, gear and rack, wherein timing belt Wheel I be arranged on the polar coordinate system controlling organization, the synchronous pulley II be installed in rotation on the catheter block and Coaxial with the conduit, the synchronous pulley II is connected by timing belt with the synchronous pulley I, and the two of the synchronous pulley II Side is respectively equipped with two racks, and gear is equipped with two revolving support axles, and two gears engage with two racks respectively.
The advantages of the utility model and have the beneficial effect that:
1. formation system involved by the utility model is by the way of polar coordination programming control, without being based under rectangular co-ordinate Two drive shafts linkage of digital control system interpolation operation, but radial feed drive device is arranged on device for revolving and driving simultaneously Polar coordinate system controlling organization is collectively constituted, drives what the output of polar coordinate system controlling organization was specified using two independent servomotors Polar diameter and polar angle so that control of the system to bending mechanism is simpler, accurate and rapid;
2. power source by polar coordinate system controlling organization and bending organizational separation, is arranged on cabinet middle and lower part by the utility model Opening position away from bend pipe head, using feeler mechanism by polar coordinates movement locus precise and high efficiency caused by polar coordinates controlling organization Ground is delivered to bending mechanism, avoids in legacy equipment polar coordinate system controlling organization and the set of bending mechanism and tubing bending section The interference divided, expand the bend pipe curve limit and the technique scope of application of Tthe utility model system;
3. the feeler mechanism main body involved by the utility model is platy structure, along tubing, axially (i.e. feeler mechanism is thick Spend direction) size is small, simple in construction, and radial feed motion and the motion that rotates in a circumferential direction are transmitted using guide rail structure in length and breadth, moved Transmission it is accurate, efficient and reliable, feeler mechanism bearing as bending mechanism simultaneously, directly control bending die, sit pole The position that mark system controlling organization is mounted remotely from head is possibly realized.
4. the utility model can equally realize the null gyration of radial displacement, direct by corresponding servomotor The synchronous transmission device in polar coordinate system controlling organization is driven, gyration is directly delivered to bending machine without feeler mechanism Structure, the transmission blind spot supplemented with feeler mechanism, the motion only drives bending mould to turn round, simple in construction, load is small, easily real It is existing.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is rotary motion mechanism and the axonometric drawing of radial drive mechanism in the utility model;
Fig. 3 is rotary motion mechanism and the sectional view of radial drive mechanism in the utility model;
Fig. 4 is the structural representation of feeler mechanism in the utility model;
Fig. 5 is D-D sectional views in Fig. 4;
Fig. 6 is enlarged drawing at A in Fig. 5;
Fig. 7 is enlarged drawing at B in Fig. 5;
Fig. 8 is E-E sectional views in Fig. 4;
Fig. 9 is enlarged drawing at C in Fig. 8;
Figure 10 is the axonometric drawing of feeler mechanism in the utility model;
Figure 11 is the structural representation of bending mechanism in the utility model;
Figure 12 is the transmission schematic diagram of bend pipe die holder in the utility model;
Figure 13 is the axonometric drawing of bending mechanism in the utility model.
Figure 14 is that the utility model polar coordinate system controls free bend entirety principle schematic.
In figure:1 is rotary motion mechanism, and 101 be turning motor, and 102 be revolution driving wheel, and 103 be pivoting support, 104 It is rotary disk for floating bearing, 105,106 be revolution driven pulley, and 107 be adpting flange a, and 2 be depth-feed mechanism, and 201 be footpath To motor, 202 be nut seat, and 203 be leading screw, and 204 be radial motor seat, and 205 be radial direction driven pulley, and 206 lead to radially slide Rail, 207 be slide, and 208 be drive rod, and 209 be bearing cap, and 210 be bearing block, and 211 be synchronous pulley I, and 212 be adpting flange B, 213 be radial feed seat, and 3 be feeler mechanism, and 301 be fore-stock, and 302 be rail brackets in length and breadth, and 303 be after-poppet, and 304 are Cross slide way, 305 be bending mechanism mounting hole, and 306 be longitudinal rail, and 4 be bending mechanism, and 401 be forward flange, and 402 be rear method Orchid, 403 be synchronous pulley II, and 404 be synchronous pulley base, and 405 be catheter block, and 406 be gland, and 407 be conduit, and 408 be tooth Wheel, 409 be rack, and 410 be bending die, and 411 be adpting flange c, and 412 be bend pipe die holder, and 413 be revolving support, and 414 be conduit Slewing bearing, 415 be end face bearing, and 416 be revolving support axle, and 5 be component.
Embodiment
In order that the purpose of this utility model, technical scheme and advantage are clearer, below in conjunction with the accompanying drawings and it is embodied The utility model is described in detail example.
As shown in figure 1, a kind of 3 D auto bending forming system based on polar coordinate system control provided by the utility model, Including pedestal, polar coordinate system controlling organization, feeler mechanism 3, bending mechanism 4 and auxiliary body, wherein polar coordinate system controlling organization, Feeler mechanism 3 and auxiliary body are arranged on pedestal, and feeler mechanism 3 is connected with the polar coordinate system controlling organization, bending Mechanism 4 is arranged on the opening position away from the polar coordinate system controlling organization on feeler mechanism 3, the auxiliary body and bending mechanism 4 is corresponding.The polar coordinate system controlling organization realizes polar coordinate system control by producing radial feed motion and gyration; Feeler mechanism 3 is used to radial feed motion and gyration caused by the polar coordinate system controlling organization passing to bending mechanism 4;The bending forming of component 5 is completed in the motion that bending mechanism 4 is transmitted by feeler mechanism 3;The auxiliary body is used to drive and held It is placed in component 5 to be bent in bending mechanism 4 and carries out feed motion vertically.
The auxiliary body is mainly made up of stand-by motor and guiding branch hold mode etc., is mainly used to that workpiece is applied axially to enter To motion, and provide rear side unshaped pipe effective twelve Earthly Branches during bending tube forming and support and limit.
As shown in figs. 4 through 10, feeler mechanism 3 includes fore-stock 301, in length and breadth rail brackets 302 and after-poppet 303, wherein after Support 303 is connected with pedestal, and after-poppet 303 is provided with cross slide way 304, and rail brackets 302 slides with cross slide way 304 in length and breadth Connection, rail brackets 302 is provided with longitudinal rail 306 in length and breadth, and fore-stock 301 is slidably connected with longitudinal rail 306;The pole is sat Mark system controlling organization is rotatablely connected with fore-stock 301.
Further, cross slide way 304 and longitudinal rail 306 are crossed roller guide rail.
One end away from polar coordinate system controlling organization on feeler mechanism 3 is provided with bending mechanism mounting hole 305, bending mechanism 4 It is installed in rotation in bending mechanism mounting hole 305.
The polar coordinate system controlling organization includes rotary motion mechanism 1 and depth-feed mechanism 2, wherein rotary motion mechanism 1 is arranged on pedestal, and depth-feed mechanism 2 is arranged on rotary motion mechanism 1 and is rotatablely connected with fore-stock 301.
The after-poppet 303 of feeler mechanism 3 is fixed relative to system, and fore-stock 301 carries out horizontal stroke relative to after-poppet 303 It is accurate, reliable by guide rail transmission campaign in length and breadth to the motion with longitudinal direction.The radial direction position of the not only driven lever 208 of fore-stock 301 The influence of shifting, and influenceed by its gyration, the radial motion of polar coordinate system controlling organization and gyration are divided automatically Solve as translation of the fore-stock 301 along horizontally and vertically direction.Fore-stock 301 by polar coordinate system controlling organization servomotor return Transhipment turn turns to the translation characteristic of feeler mechanism 3, then such a kinetic characteristic is passed into bending mechanism 4.
As Figure 2-3, rotary motion mechanism 1 includes turning motor 101, pivoting support 103 and rotary disk 105, wherein Pivoting support 103 is placed in the centre bore of after-poppet 303 and is connected with pedestal, turning motor 101 and pivoting support 103 Connection, rotary disk 105 be installed in rotation on by floating bearing 104 on pivoting support 103 and by transmission device I with The output axis connection of turning motor 101.
The transmission device I includes revolution driving wheel 102 and revolution driven pulley 106, wherein revolution driving wheel 102 is arranged at On the output shaft of turning motor 101, revolution driven pulley 106 is hollow-core construction and is sheathed on rotary disk 105, and revolution is actively Wheel 102 is connected with revolution driven pulley 106 by toothed belt transmission.
Depth-feed mechanism 2 includes radial motor 201, nut seat 202, leading screw 203, radially slides guide rail 205, slide 207 and drive rod 208, wherein radial motor 201, leading screw 203 and radially slide guide rail 206 and be arranged on rotary disk 105, radially The output shaft of motor 201 is parallel with leading screw 203 and vertical with the output shaft of turning motor 101.The output of radial motor 201 Axle is connected with leading screw 203 by transmission device II, and nut seat 202 is threadedly coupled by screw with leading screw 203, slide 207 and silk Female seat 202 is connected and is slidably connected with radially sliding guide rail 206, and one end of drive rod 208 is connected with slide 207, the other end It is rotatablely connected with fore-stock 301 by bearing.
Further, drive rod 208 is connected with bending mechanism 4.
The transmission device II includes radial direction driven pulley 205, radial direction driving wheel and radial direction timing belt, radial direction driven pulley 205 The end of leading screw 203 is arranged at, the radial direction driving wheel is arranged on the output shaft of radial motor 201 and by radially same Step band is connected with radial direction driven pulley 205.
Further, rotary disk 105 is hollow-core construction, leading screw 203, radially slides guide rail 206 and slide 207 is placed in back In the hollow cavity of rotating disk 105, the bearing at the both ends of leading screw 203 is positioned by adpting flange b212, adpting flange b212 and revolution Disk 105 connects.
As figs 11-13, bending mechanism 4 include catheter block 405, conduit 407, bending die 410, bend pipe die holder 412 and The bending mechanism that revolving support 413, wherein revolving support 413 are installed in rotation on fore-stock 301 by end face bearing 415 is pacified Fill in hole 305, bend pipe die holder 412 is embedded in revolving support 413, and the sphere of bend pipe die holder 412 and revolving support 413 has space Do not contact, bending die 410 is arranged in bend pipe die holder 412.Catheter block 405 is arranged on after-poppet 303, and conduit 407 is inserted in The axis coaxle that catheter block 405 is interior and the axis of conduit 407 is with stating revolving support 413.
Further, an opposite sides of bend pipe die holder 412 is rotated by revolving support axle 416 and revolving support 413 and connected Connect, the axis of revolving support axle 416 is vertical with the axis of conduit 407, revolving support axle 416 by transmission device III with it is described The drive rod 208 of polar coordinate system controlling organization is connected, and the transmission device III is rotatablely connected with catheter block 405, bend pipe die holder 412 are rotated by the bending direction of the drives edge component 5 of the polar coordinate system controlling organization.
Further, the front and rear side of end face bearing 415 is positioned by forward flange 401 and rear flange 402 respectively, forward flange 401 and rear flange 402 be connected with fore-stock 301.Bending die 410 is by being arranged at the adpting flange of the end of bend pipe die holder 412 C411 is positioned, and adpting flange c411 is connected with bend pipe die holder 412.Conduit 407 is by being arranged at the gland of the end of catheter block 405 406 positioning, gland 406 are connected with catheter block 405.
The transmission device III includes synchronous pulley I211, synchronous pulley II403, timing belt, gear 408 and rack 409, wherein synchronous pulley I211 is arranged on drive rod 208, and synchronous pulley II403 is arranged on synchronous pulley base 404, together Step wheeled base 404 be installed in rotation on by conduit slewing bearing 414 on catheter block 405, synchronous pulley II403 with Conduit 407 is coaxial, and synchronous pulley II403 is connected by timing belt with synchronous pulley I211.Synchronous pulley II403 both sides difference Provided with two racks 409, be equipped with gear 408 on two revolving support axles 416, two gears 408 respectively with two racks 409 Engagement.
Because feeler mechanism 3 can not transmit the null gyration of radial displacement, so the transmission device III is shaping During synchronous pulley I211 directly driven by rotary motion mechanism 1, it is then same on bending-forming mold by timing belt drive installation Belt wheel II403 is walked, gyration is directly delivered in bending mechanism 4 without feeler mechanism 3, supplements the biography of feeler mechanism 3 Dynamic blind spot.The bending die 410 of bending mechanism 4 can not only be acted on motion diametrically by feeler mechanism 3, additionally it is possible in gear The null gyration of radial displacement is done along bending pipes direction under rack effect, which adds the model of bending pipes Enclose.
Bending mechanism 4 carries out bending forming manufacture to tubing, and it controls elbow radius and two, bend pipe direction variable to realize Bend pipe operates;Wherein, elbow radius corresponds to radial displacement, and radial displacement is that depth-feed mechanism 2 is imitative by the drive of drive rod 208 The fore-stock 301 of shape mechanism 3 does radial motion, and radial motion is delivered in bending mechanism 4 by fore-stock 301, so as to control pipe The elbow radius of part;Bend pipe direction corresponds to gyratory directions, and gyratory directions are that rotary motion mechanism 1 is driven by synchronous pulley I211 Synchronous pulley II403 carries out gyration, and gyration is delivered to bending machine by synchronous pulley II403 by rack and pinion engagement On structure 4, so as to active control Tube Bending Deformation.
Operation principle of the present utility model is:
As shown in figure 14, the utility model is bent using polar coordinates control to tubing, and the auxiliary body, which is given, to be treated The component 5 of bending applies the feed motion of axially (- Z-direction), and axial feed distance is I, and depth-feed mechanism 2 radially enters It is ρ to distance, radial feed motion ρ is passed to bending mechanism 4 by feeler mechanism 3, and rotary motion mechanism 1 drives bending mechanism 4 Gyration is carried out, produces angle of revolution θ;I, tri- parameters of ρ, θ determine the free bend shaping of bend piece, so as to realize to structure The polar coordinate system control of part 5;Polar coordinate system controlling organization is mounted remotely from the position of component 5, sat pole with feeler mechanism 3 The control of mark system is delivered on component 5, expands the process parameters range of bend piece, while leave bigger sky to bool shaping Between, prevent that bent portion interferes bool with polar coordinate system controlling organization.
Radial motion
Radial drive motor 201 drives connected radial direction driven pulley 205 to carry out revolution fortune by radial direction driving belt Dynamic, because leading screw 203 (ball-screw) both sides are arranged in bearing, two side bearings are positioned by adpting flange b212, so The axially restrained motion that can not be carried out radially of leading screw 203, can only be radially enterprising relative to the nut seat 202 coordinated with it Row motion;The gyration of radial direction driven pulley 205 is thus converted into the radial motion of depth-feed mechanism 2, rotary disk 105 Drive rod 208 and nut seat 202 are fixed as one, therefore drive rod 208 carries out radial motion with nut seat 202, drives Lever 208 is attached by the fore-stock 301 of bearing and feeler mechanism 3.Radial motion is thus delivered to feeler mechanism 3 Fore-stock 301 on.Because bending mechanism 4 is arranged on feeler mechanism 3, so bending mechanism 4 also can just carry out radial direction fortune It is dynamic.The angle of bend of the hollow body such as the bending radius of radial motion control member 5, tubing and section bar component 5 by auxiliary body edge Axial fed distance determines.
The gyration that radial displacement is zero
When initial, turning motor 101 rotates, and drives connected revolution driven pulley 106 to rotate by timing belt, because returning Turn driven pulley 106 to be fixed together with rotary disk 105, adpting flange a107, synchronous pulley I211, rotary disk 105 passes through revolution Bearing 104 is attached with pivoting support 103, can carry out gyration with respect to pivoting support 103.Therefore, turning motor 101 Gyration be just synchronously delivered on synchronous pulley I211, synchronous pulley I211 is further through in timing belt and bending mechanism 4 Synchronous pulley II403 be connected, synchronous pulley II403 by conduit slewing bearing 414 be arranged on catheter block 405 on, Gyration can be carried out along conduit 407.Synchronous pulley II403 interacts with the rounded sections of bending mechanism 4 again, bending portion Dividing includes bending die 410, adpting flange c411 and bend pipe die holder 412.Adpting flange c411 is by bending die 410 and bend pipe die holder 412 are fixed as one, and there is revolving support axle 416 in the outside of bend pipe die holder 412, and revolving support axle 416 is arranged on revolving support 413 On, and can be rotated along bending pipes direction.There is gear 408 on revolving support axle 416, gear 408 is carried out with rack 409 Engagement, rack 409 are acted with moving gear 408, complete gyration in the face that radial displacement is zero.
In summary, the utility model can realize that any variable curvature of the three-dimensional of the hollow body component such as tubing and section bar is bent to Shape, respectively by the control and adjustment to radial displacement, the gyrobearing of slew gear and the workpiece amount of feeding, realize to bend pipe half Footpath, the accurate control of the three free bend variables in bend pipe direction and bend pipe angle.The utility model installs radial drive mechanism On rotary motion mechanism, polar type of drive is realized, while polar coordinate system controlling organization is arranged in away from workpiece Position, polar coordinates movement locus is accurately delivered in bending mechanism with feeler mechanism.Feeler mechanism drives bending machine simultaneously Bending die holder in structure, ensure in forming process the stabilization of bending-forming mold and static, prevent deformable member surface wrinkling, curvature low precision The defects of occur, so as to realize to initial blank free bend shaping polar coordinate system control.Compared with prior art, this practicality New control and operation is more simple, accurate and rapid, realizes that drive shaft is directly corresponding with technological parameter, and overcome Workpiece the problem of bent portion and mould interfere, expand the processing scope of application of bending.The utility model is filled up The technological gap in the hollow body component forming such as tubing field, there is expected huge economic value and social value.
Embodiment of the present utility model is the foregoing is only, is not intended to limit the scope of protection of the utility model.It is all Made within spirit of the present utility model and principle any modification, equivalent substitution and improvements, extension etc., are all contained in this reality With in new protection domain.

Claims (10)

1. a kind of 3 D auto bending forming system based on polar coordinate system control, it is characterised in that including pedestal, polar coordinate system Controlling organization, feeler mechanism (3), bending mechanism (4) and auxiliary body, wherein,
The polar coordinate system controlling organization is arranged on the pedestal, is realized by producing radial feed motion and gyration Polar coordinate system controls;
The feeler mechanism (3) is arranged on the pedestal and is connected with the polar coordinate system controlling organization, described imitative Shape mechanism (3) is used to radial feed motion and gyration caused by the polar coordinate system controlling organization passing to the bending Mechanism (4);
The bending mechanism (4) is arranged on the opening position away from the polar coordinate system controlling organization, institute on the feeler mechanism (3) State the bending forming that component (5) is completed in the motion that bending mechanism (4) is transmitted by the feeler mechanism (3);
The auxiliary body is on the pedestal and corresponding with the bending mechanism (4), and the auxiliary body is used for Driving is placed in the feed motion of component (5) progress to be bent in the bending mechanism (4) vertically.
2. the 3 D auto bending forming system according to claim 1 based on polar coordinate system control, it is characterised in that institute Stating feeler mechanism (3) includes fore-stock (301), in length and breadth rail brackets (302) and after-poppet (303), wherein after-poppet (303) with The pedestal connection, the after-poppet (303) are provided with cross slide way (304), the rail brackets in length and breadth (302) and the horizontal stroke Direction guiding rail (304) is slidably connected, and the rail brackets in length and breadth (302) is provided with longitudinal rail (306), the fore-stock (301) It is slidably connected with the longitudinal rail (306);The polar coordinate system controlling organization is rotatablely connected with the fore-stock (301).
3. the 3 D auto bending forming system according to claim 2 based on polar coordinate system control, it is characterised in that institute State one end away from the polar coordinate system controlling organization on feeler mechanism (3) and be provided with bending mechanism mounting hole (305), the bending Mechanism (4) is installed in rotation in bending mechanism mounting hole (305).
4. the 3 D auto bending forming system according to claim 2 based on polar coordinate system control, it is characterised in that institute Stating polar coordinate system controlling organization includes rotary motion mechanism (1) and depth-feed mechanism (2), and wherein rotary motion mechanism (1) is set Be placed on the pedestal, the depth-feed mechanism (2) be arranged on the rotary motion mechanism (1) and with the preceding branch Frame (301) is rotatablely connected.
5. the 3 D auto bending forming system according to claim 4 based on polar coordinate system control, it is characterised in that institute Stating rotary motion mechanism (1) includes turning motor (101), pivoting support (103) and rotary disk (105), wherein pivoting support (103) it is placed in the centre bore of the after-poppet (303) and is connected with the pedestal, the rotary disk (105) is rotatable Ground is arranged on the pivoting support (103), and the turning motor (101) is arranged on the pivoting support (103) and defeated Shaft is connected by transmission device I with the rotary disk (105).
6. the 3 D auto bending forming system according to claim 5 based on polar coordinate system control, it is characterised in that institute Stating depth-feed mechanism (2) includes radial motor (201), nut seat (202), leading screw (203), radially slides guide rail (206), be sliding Seat (207) and drive rod (208), wherein radial motor (201), leading screw (203) and radially slide guide rail (206) be arranged at it is described On rotary disk (105), the radial motor (201) is connected with leading screw (203) by transmission device II, the nut seat (202) Be threadedly coupled by screw with leading screw (203), the slide (207) be connected with the nut seat (202) and with the radial direction Rail plate (206) is slidably connected, and one end of the drive rod (208) is connected with the slide (207), the other end with it is described before Support (301) is rotatablely connected.
7. the 3 D auto bending forming system according to claim 6 based on polar coordinate system control, it is characterised in that institute Drive rod (208) is stated to be connected with the bending mechanism (4).
8. the 3 D auto bending forming system according to claim 2 based on polar coordinate system control, it is characterised in that institute Stating bending mechanism (4) includes catheter block (405), conduit (407), bending die (410), bend pipe die holder (412) and revolving support (413), wherein revolving support (413) is installed in rotation on the fore-stock (301), and the bend pipe die holder (412) is embedded In the revolving support (413), the bending die (410) is arranged in the bend pipe die holder (412);The catheter block (405) it is arranged on the after-poppet (303), the conduit (407) is inserted in the catheter block (405) and described led Manage the axis of (407) and the axis coaxle of the revolving support (413).
9. the 3 D auto bending forming system according to claim 8 based on polar coordinate system control, it is characterised in that institute The opposite sides for stating bend pipe die holder (412) is rotatablely connected by revolving support axle (416) and the revolving support (413), institute State that the axis of revolving support axle (416) is vertical with the axis of the conduit (407), and the revolving support axle (416) passes through transmission Device III is connected with the polar coordinate system controlling organization, and the transmission device III is rotatablely connected with the catheter block (405), institute The bending direction for stating the drives edge component (5) that bend pipe die holder (412) passes through the polar coordinate system controlling organization rotates.
10. the 3 D auto bending forming system according to claim 9 based on polar coordinate system control, it is characterised in that The transmission device III includes synchronous pulley I (211), synchronous pulley II (403), timing belt, gear (408) and rack (409), wherein synchronous pulley I (211) is arranged on the polar coordinate system controlling organization, and the synchronous pulley II (403) can turn It is arranged on dynamicly on the catheter block (405) and with the conduit (407) coaxially, the synchronous pulley II (403) is by same Step band is connected with the synchronous pulley I (211), and the both sides of the synchronous pulley II (403) are respectively equipped with two racks (409), Gear (408) is equipped with two revolving support axles (416), two gears (408) are nibbled with two racks (409) respectively Close.
CN201721063152.1U 2017-08-23 2017-08-23 3 D auto bending forming system based on polar coordinate system control Expired - Fee Related CN207127041U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107350321A (en) * 2017-08-23 2017-11-17 沈阳市四达液压机厂 A kind of 3 D auto bending forming system based on polar coordinate system control
CN111250576A (en) * 2020-02-17 2020-06-09 西北工业大学 Four-axis free pipe bending machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107350321A (en) * 2017-08-23 2017-11-17 沈阳市四达液压机厂 A kind of 3 D auto bending forming system based on polar coordinate system control
CN107350321B (en) * 2017-08-23 2023-05-26 沈阳市四达液压机厂 Three-dimensional free bending forming system based on polar coordinate system control
CN111250576A (en) * 2020-02-17 2020-06-09 西北工业大学 Four-axis free pipe bending machine

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