CN207119740U - Stop-off hanger - Google Patents

Stop-off hanger Download PDF

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Publication number
CN207119740U
CN207119740U CN201720995015.5U CN201720995015U CN207119740U CN 207119740 U CN207119740 U CN 207119740U CN 201720995015 U CN201720995015 U CN 201720995015U CN 207119740 U CN207119740 U CN 207119740U
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China
Prior art keywords
stop
hanger
groove
hanger body
sand
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CN201720995015.5U
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樊宪国
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SHANDONG LONGMA HEAVY TECHNOLOGY Co Ltd
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SHANDONG LONGMA HEAVY TECHNOLOGY Co Ltd
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Abstract

The utility model discloses the stop-off hanger body and groove of a kind of stop-off hanger, including truncated conical shape;The groove is located on the upper bottom surface of the stop-off hanger body, and the circle centre position of the square upper bottom surface through the stop-off hanger body of extension of the groove.Stop-off hanger provided by the utility model, it is a kind of special stop-off hanger designed according to casting.The stop-off hanger can improve operating efficiency, reduce the time for the solidification for waiting resin sand, improve effective space availability ratio, improve filter efficiency, improve product quality.

Description

Stop-off hanger
Technical field
It the utility model is related to casting technique equipment technical field, more particularly to a kind of stop-off hanger.
Background technology
It is well known that sand casting is that the casting method of casting is produced in sand mold, it is that one in casting industry is excellent Technology, its application is very extensive.
However, when being cast especially for heavy castings as large-scale wind driven generator structure correlation casting, due to wind-powered electricity generation Casting mud core is big, and hanger mud core removes during molding;However, also needing to fill again in the space removed with mould rear lifting lug mud core, fill out Resin sand solidification is needed to wait for after burying, stand-by period length, will so have a strong impact on production efficiency.
To sum up, how the above-mentioned technological deficiency in conventional art is overcome be those skilled in the art be badly in need of solve technology Problem.
Utility model content
The purpose of this utility model is to provide a kind of stop-off hanger, to solve the above problems.
In order to achieve the above object, the technical solution of the utility model is realized in:
The utility model additionally provides a kind of stop-off hanger, includes the stop-off hanger body and groove of truncated conical shape;
The groove is located on the upper bottom surface of the stop-off hanger body, and the extension of the groove square passes through the benefit The circle centre position of the upper bottom surface of sand hanger body.
Preferably, can embodiment as one kind;The groove depth depth dimensions of the groove is less than the benefit of truncated conical shape The height dimension of sand hanger body.
Preferably, can embodiment as one kind;The length dimension of the groove is less than the upper of the stop-off hanger body The diameter dimension of bottom surface.
Preferably, can embodiment as one kind;The upper bottom surface diameter dimension of the stop-off hanger body is 28000mm, The bottom surface diameter dimension of the stop-off hanger body is 32000mm.
Preferably, can embodiment as one kind;The height dimension of the stop-off hanger body is 20000mm.
Preferably, can embodiment as one kind;The length dimension of the groove is 25000mm.
Preferably, can embodiment as one kind;The width dimensions of the groove are 6000mm.
Preferably, can embodiment as one kind;The stop-off hanger body of truncated conical shape is heat resistant structure part.
Preferably, can embodiment as one kind;The surface of the stop-off hanger body of truncated conical shape is additionally provided with resistance to Hot coating.
Preferably, can embodiment as one kind;The refractory coating is specially nano composite ceramic coating.
Compared with prior art, it is the advantages of the utility model embodiment:
A kind of stop-off hanger provided by the utility model, the primary structure for analyzing above-mentioned stop-off hanger are understood:
It will be apparent that above-mentioned stop-off hanger, it mainly includes the stop-off hanger body and groove of truncated conical shape, at the same time, The groove is located on the upper bottom surface of the stop-off hanger body, and the extension of the groove square passes through the stop-off hanger sheet The circle centre position of the upper bottom surface of body.
The utility model provide a kind of stop-off hanger its, be it is a kind of according to casting design special stop-off hanger (even Claim stop-off mud core).Stop-off mud core removes during molding;Simultaneously because some sand amounts are stored in groove, so with mould rear lifting lug Mud core, which removes, can be filled a part of space automatically, thus shortened landfill and waited resin sand hardening time, enhance and add Work efficiency rate,
The stop-off hanger can improve operating efficiency, reduce the time for the solidification for waiting resin sand, improve effective space Utilization rate, filter efficiency is improved, improve product quality.
Brief description of the drawings
, below will be right in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art The required accompanying drawing used is briefly described in embodiment or description of the prior art, it should be apparent that, describe below In accompanying drawing be some embodiments of the present utility model, for those of ordinary skill in the art, do not paying creativeness On the premise of work, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is the dimensional structure diagram for the stop-off hanger that the utility model embodiment one provides;
Fig. 2 is the main structure diagram for the stop-off hanger that the utility model embodiment one provides;
Fig. 3 is the side structure schematic view for the stop-off hanger that the utility model embodiment one provides;
Fig. 4 is the perspective structure schematic diagram for the stop-off hanger that the utility model embodiment one provides.
Label:100- stop-off hanger bodies;200- grooves.
Embodiment
The technical solution of the utility model is clearly and completely described below in conjunction with accompanying drawing, it is clear that described Embodiment is the utility model part of the embodiment, rather than whole embodiments.Based on the embodiment in the utility model, sheet The every other embodiment that field those of ordinary skill is obtained under the premise of creative work is not made, belongs to this practicality Novel protected scope.
, it is necessary to which explanation, the orientation of some instructions or the word of position relationship, it is only in description of the present utility model It is to be described for the ease of description the utility model with simplified, rather than indicates or imply that the device of meaning or element must be with spies Fixed orientation, with specific azimuth configuration and operation, therefore it is not intended that to limitation of the present utility model.
, it is necessary to which explanation, " connection " should be interpreted broadly in description of the present utility model, for example, it may be fixed Connect or be detachably connected, or be integrally connected;Can be mechanical connection or electrical connection;Can be direct It is connected, can also be indirectly connected by intermediary, can be the connection of two element internals.For the ordinary skill of this area For personnel, concrete meaning of the above-mentioned term in the utility model can be understood with concrete condition.
The utility model is described in further detail below by specific examples of the implementation and with reference to accompanying drawing.
Embodiment one
Referring to Fig. 1 (concrete structure can be found in Fig. 2, Fig. 3), the utility model embodiment one provides a kind of stop-off hanger, Stop-off hanger body 100 and groove 200 including truncated conical shape;
The groove 200 is located on the upper bottom surface of the stop-off hanger body 100, and the extension of the groove 200 is square Through the circle centre position of the upper bottom surface of the stop-off hanger body 100.
The primary structure for analyzing above-mentioned stop-off hanger is understood:The primary structure for analyzing above-mentioned stop-off hanger is understood:
It will be apparent that above-mentioned stop-off hanger, it mainly includes the stop-off hanger body 100 and groove 200 of truncated conical shape, with this Meanwhile the groove 200 is located on the upper bottom surface of the stop-off hanger body 100, and the extension of the groove 200 square passes through The circle centre position of the upper bottom surface of the stop-off hanger body 100.
The utility model provide a kind of stop-off hanger its, be it is a kind of according to casting design special stop-off hanger (even Claim stop-off mud core).Stop-off mud core removes (and the stop-off hanger of truncated conical shape is easy to molding) during molding;Simultaneously because groove Some sand amounts are stored in 200, so a part of space can be filled automatically being removed with mould rear lifting lug mud core, are thus shortened Landfill and resin sand hardening time is waited, enhances processing efficiency,
The stop-off hanger can improve operating efficiency, reduce the time for the solidification for waiting resin sand, improve effective space Utilization rate, filter efficiency is improved, improve product quality.
In addition, it is necessary to explanation, the stop-off hanger that the utility model embodiment provides, i.e. stop-off mud core, it has such as The technical advantage of lower aspect:1st, simple in construction, manufacturing cost is low;2nd, lighter in weight, using flexible, suitable for various Big Steel Castings Part;3rd, easy to operate, single worker can complete to operate after simple training;
Briefly explained on resin sand casting production operation processing step:
First, mould is arranged and checked
Check whether mould core box is complete, remove excessive residual deposit existing for mould core box surface.Check mold core Whether box meets drawing requirement with the presence or absence of unfilled corner, deformation, size;Check whether loose piece, dead head are incomplete.Inspection alignment pin, Whether hole coordinates suitable;Whether the installation of the die lifter and handling apparatus of mould is suitable.Check whether baffle plate is straight.6. sand Whether case size is suitable;The chill of baking required for preparing, (must be cooled to room temperature after chill, stud baking can just make stud With) molding hoist tool, breather cord, back-up sand sand lump.
2nd, sand and reality of pounding are added:Heavy castings should put sand since a certain angle of sandbox, and pay attention to adding for appropriate adjustment curing agent Enter amount, extend the up time of resin sand.Want to consolidate in Fang Sha, contend from sandbox one and gradually continuously expand along the other directions of mould Exhibition, until piling whole sandbox.For large space sandbox, it is necessary to assure cast gate, rising head, the resin sand at venthole position reach The height of technological requirement, dead head, the highly usable riser sleeve etc. at venthole position reach technological requirement., should at the end of putting sand Notice that tailings must not be placed on dead head, venthole position, can be only placed at unessential place.Due to resin sand mobility very It is good, pound and only require that speed is fast in fact, but need not too exert oneself.The positions such as turning, groove have to reality of pounding.After sand is piled, strike off Sandbox and core box and air tube bundle stomata.Passage must be conscientiously tied in moulding on top box for thick strip, wallboard part etc..Add Sand lump or other fillers can be tamped because resin sand cost is higher further to reduce cost with antiquated sand block or other fillers The unessential space of sandbox.There must not be space between filling sand lump, should consolidate.
3rd, molding:Resin sand slightly discoloration stickness, can extract rising head, down gate, outlet rod etc. after a few minutes.During molding Between determination.When sand mold casehardening, internal layer have intensity but it is not fully hardened when molding.Stripping time controls good, is advantageous to Protect apperance and accelerate sand mold hardening.Stripping time early wants very much crush;Too late, molding is difficult, is easily damaged apperance.
4th, repairing type:Need to repair position damaged after molding after molding.Specific requirement is as follows:1. because of molding Band disconnected groove, turning or the declined sand lump of edges and corners, if monoblock is unbroken, the floating sand grains of fracture location need to be only blown, is used Adhesive is clung again, clogs in its gap with coating in postorder swabbing.2. if the sand lump of breakage is broken , newly mixed resin sand can be used to repair.Barb groove (or digging breakage big) is made before repairing, plugs nail, and blow off floating Sand grains, then repaired with newly mixed resin sand.Unnecessary part is ground off with emery wheel after hardening.3. sand mold is damaged small or local During the loose hole of sand mold, the painting slurry of stiff can be used to repair.Scraper will exert oneself coating being pressed into hole during repairing.It is 4. damaged Locate the inspection of sand bond, can firmly be wiped with hand, will not knockout with mo(U)ld face.
5th, swabbing;
6th, the main points that coremaking should be noted that:3.3.1 the preparation of arbor;3.3.2 1. monoblock type core box a.'s coremaking key points for operation exists It is put into core box to wind the arbor of breather cord, breather cord is drawn core print by adjustment each several part to rational mold thickness.By arbor Suspension ring put in order, expose ramming face.Arbor should be less than ramming face certain thickness, this thickness with core it is of different sizes without Together.Put sand and reality of pounding, sand strike off core box after piling.Core solidification plays core for a period of time and after reaching sufficient intensity.Answered when playing core Find the center of gravity of core accurately, driving crawl plays core, and knocks core box with rubber hammer, and core should be quickly played after core disengaging.Core rises It should be placed on soft sand pocket, and level up after go out, prevent core from deforming.2. split type core box a. cleans out core box, two Half core box clamps.B. the arbor for being wound with enough breather cords is put into, the suspension ring of arbor expose ramming face, and breather cord exposes core print.Put Sand and reality of pounding, sand strike off after piling.After core reaches sufficient intensity, core box clamping device is opened, opens two halves core box.Take out Core, it is placed on soft sand pocket, and levels up, prevents core from deforming.For special shape loam core, vertically pound and reached enough Level can be integrally placed after intensity together with core box, opens clamping device, takes out loam core.
7th, with mould:Empty mould assembling inspection:, must before lower core to ensure quality for initial workpiece, first batch of or important larger casting Empty mould assembling must be carried out.During empty mould assembling, by long box pin insertion top box guide, positive sandbox position (pinhole pair is borrowed with driving It is accurate), it is impossible to employment is drawn, pays attention to now nowel plane apart from surrounding should basically identical (otherwise should adjust), mould assembling speed will be slowly. After mould assembling, examine die cavity situation, if having dislocation and upper nowel planar junction close it is uneven situations such as, confirmation meet the requirements after Upper nowel die joint does three sights, is easy to check, if finding situation during empty mould assembling, should be contacted in time with technical staff, it is determined that Solution method.Lower core:Lower core must be familiar with foundary methods drawing and technological requirement, understand between the basic structure of casting, sandbox and sand The relative position of core and sand mold, sand mold quantity etc., prevent lower core position and direction make a mistake or leaked from putting core.
The concrete structure and particular technique effect of the stop-off hanger provided below the utility model embodiment one do one Lower detailed description:
Preferably, can embodiment as one kind;The groove depth depth dimensions of the groove 200 is less than the described of truncated conical shape The height dimension of stop-off hanger body 100.
It should be noted that the shape and size of groove 200 and stop-off hanger body 100 have specific design;Wherein, Stock size designs:The groove depth depth dimensions of groove 200 is less than the height dimension of the stop-off hanger body 100 of truncated conical shape.
Preferably, can embodiment as one kind;The length dimension of the groove 200 is less than the stop-off hanger body The diameter dimension of 100 upper bottom surface.
It should be noted that the shape and size of groove 200 and stop-off hanger body 100 have specific design;Wherein, Stock size designs:The length dimension of groove 200 is less than the diameter dimension of the upper bottom surface of stop-off hanger body 100, ensures recessed Groove 200 is completely among the structure of stop-off hanger body 100.
Preferably, can embodiment as one kind;The upper bottom surface diameter dimension of the stop-off hanger body 100 is 28000mm, the bottom surface diameter dimension of the stop-off hanger body 100 is 32000mm.The height of the stop-off hanger body 100 Degree size is 20000mm.
It should be noted that above-mentioned stop-off hanger body 100 can select sizes;But above-mentioned size is preferable Technical size;Truncated cone is removed with a plane parallel to circular cone bottom surface, the part between bottom surface and section is called round platform.With straight Straight line where the trapezoidal waist perpendicular to base in angle be rotary shaft, the solid that the curved surface of remaining each side rotation and formation is surrounded Do the axle that round platform rotary shafts are called round platform;Disc formed by the upper and lower bottom rotation of right-angled trapezium is referred to as the upper and lower bottom surface of round platform, separately Curved surface formed by the rotation of one waist is referred to as the side of round platform.
Preferably, can embodiment as one kind;The length dimension of the groove 200 is 25000mm, the groove 200 Width dimensions be 6000mm.
It should be noted that the shape and size of groove 200 and stop-off hanger body 100 have specific design;It is above-mentioned Stop-off hanger body 100 can select sizes;But above-mentioned size is preferable technical size.
Preferably, can embodiment as one kind;The stop-off hanger body 100 of truncated conical shape is heat resistant structure part. The surface of the stop-off hanger body 100 of truncated conical shape is additionally provided with refractory coating.
It should be noted that the stop-off hanger body 100 of truncated conical shape is heat resistant structure part;Coated simultaneously by surface resistance to Hot coating, its heat resistance can be further enhanced, ensure its normal use.
Preferably, can embodiment as one kind;The refractory coating is specially nano composite ceramic coating.
It should be noted that above-mentioned nano composite ceramic coating has heat resistance good, all many-sides such as use cost is low Technical advantage.
The stop-off hanger that the utility model embodiment provides has the technical advantage of following aspect:
First, the stop-off hanger that the utility model embodiment provides, its structure design are more reasonable;Wherein, above-mentioned stop-off hanger, It mainly includes the stop-off hanger body and groove of truncated conical shape, and at the same time, the groove is located at the stop-off hanger body Upper bottom surface on, and the groove extension the square upper bottom surface through the stop-off hanger body circle centre position.This practicality is new The stop-off hanger that type embodiment provides, its technical construction is more reasonable, and function is more perfect, and practicality is also stronger.
2nd, the stop-off hanger that the utility model embodiment provides, it is a kind of special stop-off hanger designed according to casting.Its Landfill is greatly shortened and waits resin sand hardening time, enhances processing efficiency, improves effective space availability ratio, improved Efficiency is filtered, improves product quality.
3rd, the stop-off hanger that the utility model embodiment provides, lighter in weight, using flexible, suitable for various Big Steel Castings Part.
Many significant technical advantages, stop-off hanger provided by the utility model, will bring good city based on more than Field prospect and economic benefit.
Finally it should be noted that:Various embodiments above is only to illustrate the technical solution of the utility model, rather than it is limited System;Although the utility model is described in detail with reference to foregoing embodiments, one of ordinary skill in the art should Understand:It can still modify to the technical scheme described in foregoing embodiments, either to which part or whole Technical characteristic carries out equivalent substitution;And these modifications or replacement, the essence of appropriate technical solution is departed from this practicality newly The scope of each embodiment technical scheme of type.

Claims (10)

1. a kind of stop-off hanger, it is characterised in that stop-off hanger body and groove including truncated conical shape;
The groove is located on the upper bottom surface of the stop-off hanger body, and the extension of the groove square is hung through the stop-off The circle centre position of the upper bottom surface of ear body.
2. stop-off hanger as claimed in claim 1, it is characterised in that
The groove depth depth dimensions of the groove is less than the height dimension of the stop-off hanger body of truncated conical shape.
3. stop-off hanger as claimed in claim 2, it is characterised in that
The length dimension of the groove is less than the diameter dimension of the upper bottom surface of the stop-off hanger body.
4. stop-off hanger as claimed in claim 1, it is characterised in that
The upper bottom surface diameter dimension of the stop-off hanger body is 28000mm, the bottom surface diameter chi of the stop-off hanger body Very little is 32000mm.
5. stop-off hanger as claimed in claim 4, it is characterised in that
The height dimension of the stop-off hanger body is 20000mm.
6. stop-off hanger as claimed in claim 5, it is characterised in that
The length dimension of the groove is 25000mm.
7. stop-off hanger as claimed in claim 6, it is characterised in that
The width dimensions of the groove are 6000mm.
8. stop-off hanger as claimed in claim 1, it is characterised in that
The stop-off hanger body of truncated conical shape is heat resistant structure part.
9. stop-off hanger as claimed in claim 1, it is characterised in that
The surface of the stop-off hanger body of truncated conical shape is additionally provided with refractory coating.
10. stop-off hanger as claimed in claim 9, it is characterised in that
The refractory coating is specially nano composite ceramic coating.
CN201720995015.5U 2017-08-09 2017-08-09 Stop-off hanger Active CN207119740U (en)

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Application Number Priority Date Filing Date Title
CN201720995015.5U CN207119740U (en) 2017-08-09 2017-08-09 Stop-off hanger

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Application Number Priority Date Filing Date Title
CN201720995015.5U CN207119740U (en) 2017-08-09 2017-08-09 Stop-off hanger

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113175814A (en) * 2021-04-24 2021-07-27 威海铁鹰数控有限公司 Casting machining equipment and machining process
CN113198972A (en) * 2021-04-24 2021-08-03 威海铁鹰数控有限公司 Resin sand casting equipment and casting process
CN113290207A (en) * 2021-04-30 2021-08-24 宁波明凌科技有限公司 Large sand mold crack repairing method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113175814A (en) * 2021-04-24 2021-07-27 威海铁鹰数控有限公司 Casting machining equipment and machining process
CN113198972A (en) * 2021-04-24 2021-08-03 威海铁鹰数控有限公司 Resin sand casting equipment and casting process
CN113290207A (en) * 2021-04-30 2021-08-24 宁波明凌科技有限公司 Large sand mold crack repairing method

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