CN207114440U - U type groove side assembly quality detection device - Google Patents

U type groove side assembly quality detection device Download PDF

Info

Publication number
CN207114440U
CN207114440U CN201720935891.9U CN201720935891U CN207114440U CN 207114440 U CN207114440 U CN 207114440U CN 201720935891 U CN201720935891 U CN 201720935891U CN 207114440 U CN207114440 U CN 207114440U
Authority
CN
China
Prior art keywords
type groove
level crossing
detection device
quality detection
groove side
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201720935891.9U
Other languages
Chinese (zh)
Inventor
赵娟
李荣祥
姚福钦
吴超
王传阳
孙庆泽
郑琪琪
朱宏伟
孙国梁
张书凯
刘松年
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Qindao University Of Technology
Original Assignee
Qindao University Of Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Qindao University Of Technology filed Critical Qindao University Of Technology
Priority to CN201720935891.9U priority Critical patent/CN207114440U/en
Application granted granted Critical
Publication of CN207114440U publication Critical patent/CN207114440U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

the utility model discloses a U type groove side assembly quality detection device, U type groove side assembly quality detection device includes frame and level crossing mirror support, the rack-mount is at U type groove lateral wall upper surface, is equipped with locating hole, camera mounting groove, positioning baffle and lead screw slip table in the frame, level crossing mirror support and lead screw slip table are connected, install level crossing and L ED lamp on the level crossing support, have designed special getting for instance the mode to obtain camera light source camera lens's reasonable position by calculating the experiment, mechanical structure motion realizes the transform of level crossing position, accomplishes the complete getting for instance of four faces in U type groove, acquires the image through machine vision, carries out analysis processes, obtains the testing result of assembly quality, and the testing result precision is high.

Description

Assemble quality detection device in U-type groove side
Technical field
The utility model belongs to detection technique field, and in particular to assembles automatic detection device for quality in a kind of U-type groove side And detection method.
Background technology
At present, U-type groove side assembling quality is detected, conventional detection technique is artificial ocular estimate, will during detection The standard component for scribbling the coating mixture of machine oil (red lead powder with) fully contacts with detection object, grinds and several times, passes through and observe inspection The distribution situation for surveying subject surface coating is judged.Specialty engineers and technicians testing result is judged, judgement According to being ratio that the equally distributed area of coating accounts for detection object surface, ratio >=85%, then to be qualified.Due to artificial detection Subjectivity inevitably be present, it is easily by mistake useless, cause economic loss;Naked eyes judge, lack quantitatively evaluating, and efficiency is low;In addition Detection data can not trace shared, it is difficult to include quality management system.In summary, current artificial range estimation detection method can not Obtain image and carry out quantitative analysis, can not increasingly meet efficient, accurate detection demand.
Utility model content
In order to overcome above-mentioned technical problem existing for prior art, the purpose of this utility model is, there is provided a kind of U Quality detection device is assembled in type groove side, and no matter operating personnel have rawness to be easily accomplished detection, and detection efficiency is high, cost Low, testing result precision is high.
Assemble quality detection device, the U-type groove side assembling quality testing dress in U-type groove side provided by the utility model Put including frame and plane mirror support, the frame is arranged on U-type groove wall upper surface, and frame is provided with positioning hole, camera is pacified Tankage, positioning baffle and screw slide, the plane mirror support are connected with screw slide, and level crossing is provided with plane mirror support And LED.
The positioning hole is screwed hole, and bolt, bolt connection frame and plane mirror support, institute are provided with the screwed hole State and area array cameras is installed in camera mounting groove, two groups of level crossings, two groups of level crossing difference are installed on the plane mirror support Installed in the front and rear sides of plane mirror support, the both sides of each plate plane mirror are mounted on LED, in two groups of level crossings Any group be equipped with two panels level crossing, the spacing of two panels level crossing is identical in any group.
Quality detection device is assembled in the U-type groove side, and application method comprises the following steps:1st, switch on power, installation is adjusted It is whole:Adjust the angle of level crossing both sides LED, to reach tested plane without obvious light region, by calculate determine camera lens and The position of area array cameras is simultaneously fixed in frame, and device reaches precalculated position;2nd, one group of level crossing is complete to the face corresponding to U-type groove A capture of camera is completed in reflection;3rd, level crossing corresponds to U-type groove position by screw slide mechanical movement, another group of level crossing Put, capture is completed in the another side total reflection to U-type groove;4th, image is analyzed and processed by Matlab softwares, calculates fitting rate It is whether qualified.
Quality detection device is assembled in U-type groove side provided by the utility model, and its advantage is, devises special-purpose taking Image space formula, and the rational position of camera light source camera lens is obtained by experiment with computing, mechanical structure moves the change for realizing mirror position Change, complete the complete capture in four faces of U-type groove, image is obtained by machine vision, analyzed and processed, obtain assembling quality Testing result, testing result precision are high;The capture mode being totally reflected using level crossing, meet the capture environment of small space;For Meet capture requirement, by the positioner of mechanical structure, equipment is reached precalculated position, accurate positioning is high beneficial to obtaining The image of quality;Simple to operate, no matter efficiency high, operating personnel have rawness to be easily accomplished detection, avoid operating personnel Subjectivity, data result is stable.
Brief description of the drawings
Fig. 1 is the utility model mirror imaging schematic diagram;
Fig. 2 is U-type groove and level crossing mount position view;
Fig. 3 is the structural representation of the utility model one embodiment.
Marked in figure:
1.U type grooves;2. area array cameras;3. plane mirror support;4.LED lamps;5. camera mounting groove;6. frame;7. leading screw is slided Platform;8. positioning baffle;9. bolt.
Embodiment
With reference to the accompanying drawings, with reference to one embodiment, to U-type groove side provided by the utility model assembling quality testing dress Put and be described in detail.
Embodiment
Reference picture 1- Fig. 3, the U-type groove side assembling quality detection device of the present embodiment, quality is assembled in the U-type groove side Detection means includes frame 6 and plane mirror support 3, and the frame 6 is arranged on the wall upper surface of U-type groove 1, and frame is provided with positioning Hole, camera mounting groove 5, positioning baffle 8 and screw slide 7, the plane mirror support 3 are connected with screw slide 7, plane mirror support Level crossing and LED 4 are installed on 3.
The positioning hole is screwed hole, and bolt 9, the connection frame 6 of bolt 9 and plane mirror support are provided with the screwed hole 3, area array cameras 2 is installed in the camera mounting groove 5,4 plate plane mirrors, the plane are installed on the plane mirror support 3 Mirror 1., 3. be arranged on plane mirror support 3 side, the level crossing 2., be 4. arranged on relative opposite side, the level crossing 1., spacing of the spacing 3. with level crossing 2., 4. it is identical, the both sides of 4 plate plane mirrors are mounted on LED 4.
Detected using U-type groove side assembling quality detection device, method is as follows:1st, switch on power, mounting and adjusting:Adjust The angle of whole level crossing both sides LED, to reach tested plane without obvious light region, camera lens and face battle array phase are determined by calculating The position of machine is simultaneously fixed in frame, and device reaches precalculated position;2nd, 1., 3. level crossing level crossing is totally reflected to U-type groove A, C face Complete a capture of camera;3rd, level crossing is by screw slide mechanical movement, and 2., 4. level crossing corresponds to U-type groove position, to U Capture is completed in B, D face total reflection of type groove;4th, image is analyzed and processed by Matlab softwares, calculates whether fitting rate closes Lattice.

Claims (6)

1. quality detection device is assembled in a kind of U-type groove side, it is characterised in that:It includes frame and plane mirror support, the machine Frame is arranged on U-type groove wall upper surface, and frame is provided with positioning hole, camera mounting groove, positioning baffle and screw slide, described flat Face mirror support is connected with screw slide, and level crossing and LED are provided with plane mirror support.
2. quality detection device is assembled in U-type groove side according to claim 1, it is characterised in that:The positioning hole is spiral shell Pit.
3. quality detection device is assembled in U-type groove side according to claim 2, it is characterised in that:Pacify in the screwed hole Equipped with bolt, bolt connection frame and plane mirror support.
4. quality detection device is assembled in U-type groove side according to claim 1, it is characterised in that:The camera mounting groove Area array cameras is inside installed.
5. quality detection device is assembled in U-type groove side according to claim 1, it is characterised in that:The plane mirror support On two groups of level crossings are installed, two groups of level crossings are separately mounted to the front and rear sides of plane mirror support, the two of each plate plane mirror Side is mounted on LED.
6. quality detection device is assembled in U-type groove side according to claim 5, it is characterised in that:Two groups of level crossings In any group be equipped with two panels level crossing, the spacing of two panels level crossing is identical in any group.
CN201720935891.9U 2017-07-22 2017-07-22 U type groove side assembly quality detection device Expired - Fee Related CN207114440U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720935891.9U CN207114440U (en) 2017-07-22 2017-07-22 U type groove side assembly quality detection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720935891.9U CN207114440U (en) 2017-07-22 2017-07-22 U type groove side assembly quality detection device

Publications (1)

Publication Number Publication Date
CN207114440U true CN207114440U (en) 2018-03-16

Family

ID=61580195

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201720935891.9U Expired - Fee Related CN207114440U (en) 2017-07-22 2017-07-22 U type groove side assembly quality detection device

Country Status (1)

Country Link
CN (1) CN207114440U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109283177A (en) * 2017-07-22 2019-01-29 青岛理工大学 Detection device and detection method for assembly quality of side face of U-shaped groove

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109283177A (en) * 2017-07-22 2019-01-29 青岛理工大学 Detection device and detection method for assembly quality of side face of U-shaped groove

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20180316

Termination date: 20210722

CF01 Termination of patent right due to non-payment of annual fee