The content of the invention
The purpose of this utility model is that providing one kind saves hot-bending machine, and it mainly solves asking for the high energy consumption of prior art
Topic.
In order to solve the above-mentioned technical problem, the utility model provides a kind of energy-conservation hot-bending machine, including:Feeding structure, add
Heat structure, cooling mechanism, finished product area and support frame, wherein, the feeding structure, the heating arrangement, the cooling mechanism, institute
State finished product area to be arranged on support frame as described above, the feeding mechanism outlet connects with the heating arrangement entrance, the heating knot
The outlet of structure connects with the entrance of the cooling mechanism, and the outlet of the cooling mechanism connects with the finished product area;
The feeding structure includes:Rack, feeding part, pan feeding part, wherein,
The rack is hollow structure, includes multiple placement round bars in the hollow structure, hot bending die is placed on institute
State and place on round bar;
The feeding part includes:Upper flitch, head, connecting rod, Z-axis lifting mechanism and X, Y-axis link gear;Wherein,
One end of the one side of the upper flitch and the connecting rod is fixed, and the front of the other end of the connecting rod and the head is consolidated
Fixed, the top surface of the head is connected with the mobile terminal of the Z-axis lifting mechanism, the fixing end of the Z-axis lifting mechanism with it is described
X, one end of Y-axis link gear is fixed, and the X, Y-axis link gear drive the Z-axis lifting mechanism to be moved in X, Y-axis, institute
The width for stating upper flitch is placed adjacent the distance between round bar less than two;
The pan feeding part, including:Nacelle, Y-axis feeding channel, X-axis feeding channel, Y-axis baffle plate, Y-axis mobile device and X
Axle draws high bar, and the entrance of the Y-axis feeding channel connects with the rack, outlet and the X-axis of the Y-axis feeding channel
The entrance connection of feeding channel, the heating cabinet of the outlet hot-bending machine of the X-axis feeding channel;One end of the Y-axis baffle plate
It is connected with the screw mandrel of the Y-axis mobile device, the Y-axis baffle plate can drive the hot bending die to be moved in the Y-axis feeding channel
Dynamic, the X-axis draws high the correspondence position that bar sets the X-axis feeding channel of the nacelle;
The heating arrangement includes:Heating chamber, connecting rod, drive mechanism, hot bending die movable passageway, the connecting rod are arranged on
One side of the hot bending die movable passageway, the hot bending die movable passageway passes through the heating chamber with the connecting rod, described
Drive mechanism is connected with the side of the connecting rod and can drive the link rotatable, and the connecting rod is set with multiple fastener sets, often
Individual fastener set includes two fasteners that relative position is fixed, and the fastener is socketed in the connecting rod;
The heating chamber includes:Outer wall, it is arranged on the first of the outer wall top and pushes component, second pushes component and
Three push component and are arranged on the first rising elements, the second rising elements, the 3rd rising elements of the outer wall bottom;It is described
First pushes component and the first rising elements position correspondence, and described second pushes component and the second rising elements position
Corresponding, the described 3rd pushes component and the 3rd rising elements position correspondence;The component that pushes includes:The lower air cylinder
And heating collar, the heating collar are fixed on the mobile side of the lower air cylinder, the hollow bulb of the heating collar is more than the hot bending
Mould, the rising elements include:Rise cylinder and supporting plate, the mobile side of the supporting plate and the rising cylinder is fixed;
The cooling structure includes:X-axis cooling group, Y-axis cooling group, X-axis transmission mechanism, Y-axis pushing mechanism, wherein,
The X-axis cooling group includes:Shell and being arranged under the first lower air cylinder of the cover top portion, second is calmed the anger
Cylinder and the 3rd lower air cylinder, the X-axis cooling group also include:First cooling element, the second cooling element, the 3rd cooling element;
Wherein, first cooling element is fixedly installed on the mobile terminal of first lower air cylinder, and second cooling element is fixed
The mobile terminal of second lower air cylinder is arranged on, the 3rd cooling element is fixedly installed on the shifting of the 3rd lower air cylinder
Moved end, first cooling element, second cooling element, the 3rd cooling element are provided with hollow bulb, in described
Empty portion and the dimensional configurations of hot bending die, the hollow bulb are provided with least one Cooling Holes, the Cooling Holes and cooling duct
One end connection, the other end of the cooling duct connects with cooling gas;The X passage of the X-axis transmission mechanism passes through the X
Axle cooling group, the X passage connect with the Y passages of the Y-axis pushing mechanism;
The Y passages pass through the Y-axis cooling group, and the Y-axis cooling group includes:Calmed the anger under 4th lower air cylinder, the 5th
Cylinder, the 4th cooling element, the 5th cooling element;Wherein, the 4th cooling element is fixedly installed on the 4th lower air cylinder
Mobile terminal, the 5th cooling element is fixedly installed on the mobile terminal of the 5th lower air cylinder, the 4th cooling element,
5th cooling element is provided with hollow bulb, the dimensional configurations of the hollow bulb and hot bending die, and the hollow bulb is set
There are at least one Cooling Holes, the Cooling Holes connect with one end of cooling duct, and the other end of cooling duct connects with cooling gas.
Optionally, the heating chamber also includes temperature control circuit, and the temperature control circuit includes:
One end of heating collar is connected with switching the K1 other end, switchs the positive pole of K1 one end connection power supply, and power supply is born
Pole connects the other end of first resistor, and the other end of one end of first resistor and heating collar connects, one end also with relay A1
Adhesive switch JAK1 one end, relay B1 adhesive switch JBK1 one end, relay C adhesive switch JCK one end
Connection, adhesive switch JAK1 other end connection resistance RA one end, the one of adhesive switch JBK1 other end connection resistance RB
End, adhesive switch JCK other end connection resistance RC one end, resistance RA, resistance RB and resistance RC other end connection electricity
Source negative pole;
No. 1 port of K1 other end connection rectifier bridge is switched, No. 2 ports of rectifier bridge connect the one of thermistor RT
End, one end of thermistor RT other end connection second resistance, the other end ground connection of second resistance, No. 3 ports of rectifier bridge
Connect power cathode, No. 4 port ground connection;
Thermistor RT other end connection relay B3 adhesive switch JBK3 one end, relay B2 adhesive switch
JBK2 one end and comparator C positive input, adhesive switch JBK3 other end connection relay A2 adhesive switches
JAK2 one end, adhesive switch JAK2 other end connection comparator A positive input, comparator A reverse input end connect
Connect first voltage source VCC1, comparator C reverse input end connection tertiary voltage source VCC3, adhesive switch JBK2 connection comparators
B positive input, comparator B reverse input end connection the second voltage source VCC2;
Comparator A output end connecting triode QA base stage, triode QA colelctor electrodes connection first voltage source VCC1, three
Pole pipe QA emitter stage connection relay A1 coil ZA1 one end, one end of coil ZA1 other end connection 3rd resistor,
The other end ground connection of 3rd resistor;
Comparator B output end connecting triode QB1 base stage, triode QB1 colelctor electrode connection the second voltage source
VCC2, triode QB1 emitter stage connection relay B1 coil ZB1 one end, the coil ZB1 other end connect the 4th resistance
One end, the other end ground connection of the 4th resistance, the coil ZB1 other end is also connected with the input of the first not circuit, and first is non-
The output end connecting triode QB2 of gate circuit base stage, triode QB2 colelctor electrode connection the second voltage source VCC2, triode
QB2 emitter stage connection relay A2 coil ZA2 one end, one end of the coil ZA2 other end the 5th resistance of connection, the 5th
The other end ground connection of resistance;
Comparator C output end connecting triode QC1 base stage, triode QC1 colelctor electrode connection tertiary voltage source
VCC3, triode QC1 emitter stage connection relay C coil ZC one end, the coil ZC other end connect the 6th resistance
One end, the other end ground connection of the 6th resistance, the coil ZC other end are also connected with the input of the second not circuit, the second NOT gate electricity
The output end connecting triode QC2 on road base stage, triode QC2 colelctor electrode connection tertiary voltage source VCC3, triode QC2's
Emitter stage connection relay B2 coil ZB2 one end, coil ZB2 other end connection relay B3 coil ZB3 one end,
The coil ZB3 other end connects one end of the 7th resistance, the other end ground connection of the 7th resistance;
The VCC1<The VCC2<The VCC3.
Technical scheme provided by the utility model saves the energy by way of heating for multiple times, so it has the excellent of energy-conservation
Point.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is entered
Row clearly and completely describes, it is clear that and described embodiment is only the utility model part of the embodiment, rather than all
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not paying creative work premise
Lower obtained every other embodiment, belong to the scope of the utility model protection.
In the description of the utility model embodiment, it is to be understood that term " thickness " " left side " " right side " " on " " under " etc. refers to
The orientation or position relationship shown be based on orientation shown in the drawings or position relationship, be for only for ease of description the utility model and
Simplify description, rather than imply or indicate that signified device or element there must be specific orientation, with specific azimuth configuration
And operation, therefore it is not intended that to limitation of the present utility model.
Refering to the structural representation that Fig. 1 is energy-conservation hot-bending machine, as shown in figure 1, the energy-conservation hot-bending machine includes:Feeding structure 1,
Heating arrangement 2, cooling mechanism 3, finished product area 4 and support frame 5, wherein, feeding structure 1, heating arrangement 2, cooling mechanism 3, finished product
Area 4 is arranged on support frame 5, and the outlet of feeding mechanism 1 connects with the entrance of heating arrangement 2, the outlet of the heating arrangement 2 and cooler
The entrance connection of structure 3, the outlet of the cooling mechanism 3 connects with finished product area 4.
As shown in Fig. 2A and 2B, the feeding structure 1 can include:Rack 90, feeding part, pan feeding part, wherein,
The rack can place hot bending die, and the rack 90 is hollow structure, and multiple placement round bars are included in the hollow structure
201, hot bending die, which is placed on, places the top of round bar 201, and the feeding part includes (as shown in Figure 2 A):Upper flitch 301, head
302nd, connecting rod 303, Z-axis lifting mechanism 304 and X, Y-axis link gear 10;Wherein, the one side of upper flitch 301 and connecting rod 303
One end fix, the front of the other end of connecting rod 303 and head 302 is fixed, the top surface and Z-axis lifting mechanism of the head 302
304 mobile terminal connection, the fixing end of Z-axis lifting mechanism 304 and X, Y-axis link gear 10 one end are fixed, X, Y-axis gear
Structure 10 drives the Z-axis lifting mechanism 304 to be moved in X, Y-axis, and the width of upper flitch 301 is placed adjacent round bar 201 less than two
The distance between.The pan feeding part (as shown in Figure 2 B) can include:Nacelle 210, Y-axis feeding channel 211, X-axis feeding channel
(being not drawn into figure), Y-axis baffle plate, Y-axis mobile device and X-axis draw high bar, and the entrance of Y-axis feeding channel 211 connects with rack,
The outlet of Y-axis feeding channel 211 connects with the entrance of X-axis feeding channel, and the outlet hot-bending machine of the X-axis feeding channel adds
Hot storehouse;One end of Y-axis baffle plate is connected with the screw mandrel of Y-axis mobile device, and X-axis draws high the corresponding position that bar is arranged on X-axis feeding channel
Put.
As shown in figure 3, the heating arrangement includes:Heating chamber 510, connecting rod 511, drive mechanism 512, hot bending die movement are logical
Road 513, connecting rod 511 is arranged on one side of the hot bending die movable passageway 513, and (left side or the right can be with the left side in Fig. 3
Exemplified by), the hot bending die movable passageway 513 passes through the heating chamber 510, the drive mechanism 512 and connecting rod 511 with connecting rod 511
Side connects and energy drive link 511 rotates, and the connecting rod 511 is set with multiple fastener sets, and each fastener set includes relative position
Two fixed fasteners 5210, the fastener 5110 are socketed in the connecting rod 511.
The heating chamber 510 includes:Outer wall 5110, it is arranged on the first of the top of outer wall 5110 and pushes under component 5120, second
Pressure component (being not drawn into figure) and the 3rd pushes component (being not drawn into figure) and is arranged on the first rising of the bottom of outer wall 5110
Component 5130, the second rising elements 5131, the 3rd rising elements 5132;This first pushes the rising elements of component 5120 and first
5130 position correspondences, described second pushes component and the second rising elements position correspondence, and the described 3rd pushes component and institute
State the 3rd rising elements position correspondence;Pushing component 5120 includes:Lower air cylinder 51201 and heating collar 51202, the heating collar
51202 are fixed on the mobile side of lower air cylinder 51201, and the hollow bulb of the heating collar 51202 is more than the hot bending die, the rising group
Part 5130 includes:Rise cylinder 51301 and supporting plate 51302, the supporting plate 51302 is fixed with rising the mobile side of cylinder 51301.
Optionally, the heating chamber 510 also includes temperature control circuit, the temperature control circuit as shown in figure 4, including:Heating collar 51202
One end be connected with switching the K1 other end, switch the positive pole of K1 one end connection power supply, the negative pole of power supply connects first resistor
The R1 other end, first resistor R1 one end are connected with the other end of heating collar 1202, the suction of R1 one end also with relay A1
Combination switch JAK1 one end, relay B1 adhesive switch JBK1 one end, relay C adhesive switch JCK one end connection,
Adhesive switch JAK1 other end connection resistance RA one end, adhesive switch JBK1 other end connection resistance RB one end, inhales
Combination switch JCK other end connection resistance RC one end, resistance RA, resistance RB and resistance RC other end connection power supply are born
Pole.
No. 1 port of K1 other end connection rectifier bridge is switched, No. 2 ports of rectifier bridge connect the one of thermistor RT
End, one end of thermistor RT other end connection second resistance, the other end ground connection of second resistance, No. 3 ports of rectifier bridge
Connect power cathode, No. 4 port ground connection.
Thermistor RT other end connection relay B3 adhesive switch JBK3 one end, relay B2 adhesive switch
JBK2 one end and comparator C positive input, adhesive switch JBK3 other end connection relay A2 adhesive switches
JAK2 one end, adhesive switch JAK2 other end connection comparator A positive input, comparator A reverse input end connect
Connect first voltage source VCC1, comparator C reverse input end connection tertiary voltage source VCC3, adhesive switch JBK2 connection comparators
B positive input, comparator B reverse input end connection the second voltage source VCC2;
Comparator A output end connecting triode QA base stage, triode QA colelctor electrodes connection first voltage source VCC1, three
Pole pipe QA emitter stage connection relay A1 coil ZA1 one end, the one of coil ZA1 other end connection 3rd resistor R3
End, 3rd resistor R3 other end ground connection.
Comparator B output end connecting triode QB1 base stage, triode QB1 colelctor electrode connection the second voltage source
VCC2, triode QB1 emitter stage connection relay B1 coil ZB1 one end, the coil ZB1 other end connect the 4th resistance
R4 one end, the 4th resistance R4 other end ground connection, the coil ZB1 other end are also connected with the input of the first not circuit, the
The output end connecting triode QB2 of one not circuit base stage, triode QB2 colelctor electrode connection the second voltage source VCC2, three
Pole pipe QB2 emitter stage connection relay A2 coil ZA2 one end, the coil ZA2 other end connect the one of the 5th resistance R5
End, the 5th resistance R5 other end ground connection.
Comparator C output end connecting triode QC1 base stage, triode QC1 colelctor electrode connection tertiary voltage source
VCC3, triode QC1 emitter stage connection relay C coil ZC one end, the coil ZC other end connect the 6th resistance R6
One end, the 6th resistance R6 other end ground connection, the coil ZC other end is also connected with the input of the second not circuit, and second is non-
The output end connecting triode QC2 of gate circuit base stage, triode QC2 colelctor electrode connection tertiary voltage source VCC3, triode
QC2 emitter stage connection relay B2 coil ZB2 one end, coil ZB2 other end connection relay B3 coil ZB3's
One end, the coil ZB3 other end connect the 7th resistance R7 one end, the 7th resistance R7 other end ground connection.
Optionally, above-mentioned VCC1<VCC2<VCC3.
The working condition of circuit is explained below.For thermistor, its variation with temperature and change, then second
Resistance R2 voltage U2 can change with the change of temperature, so when U2 is between VCC1 and VCC2, because U2 is less than
VCC3, comparator C export low level, and QC1 is closed, and relay ZC adhesive switch JCK disconnects, QC2 conductings, relay B2 suction
Combination switch JBK2 and relay B3 adhesive switch JBK3 are closed, similarly, for comparator B, relay ZB1 adhesive
JBK1 is switched to disconnect, relay ZA2 adhesive switch JAK2 closures, because U2 is more than VCC1, then comparator A exports high level,
Relay ZA1 adhesive switch JAK1 closures, now resistance RA is resistance in parallel.
When U2 is between VCC2 and VCC3, for being less than VCC3, comparator C output low levels due to U2, QC1 is closed
Close, relay ZC adhesive switch JCK is disconnected, QC2 conductings, and relay B2 adhesive switch JBK2 and relay B3 adhesive are opened
Close JBK3 to close, for comparator B, because now U2 is more than VCC2, comparator B exports high level, relay ZB1's
Adhesive switch JBK1 closures, relay ZA2 adhesive switch JAK2 disconnects, for comparator A, because adhesive switchs
JAK2 disconnects, so it does not work, so now resistance in parallel is RB.
When U2 is more than VCC3, comparator C output high level, QC1 conductings, relay ZC adhesive switch JCK closures,
QC2 disconnects, and relay B2 adhesive switch JBK2 and relay B3 adhesive switch JBK3 disconnects, now resistance in parallel
R3, so the temperature control circuit can select which kind of resistance in parallel according to specific temperature, because the resistance of parallel resistance is different,
The electric current of resistance wire can be had an impact, and then adjust temperature, so it has automatic the advantages of realizing temperature control.
As shown in figure 5, the cooling structure includes:X-axis cooling group 6201, Y-axis cooling group 6202, X-axis transmission mechanism 6203,
Y-axis pushing mechanism 6204, controller 650, wherein,
The X-axis cooling group 6201 includes:Shell 6210 and the first lower air cylinder for being arranged on the top of shell 6210
62011st, the second lower air cylinder 62012 and the 3rd lower air cylinder 62013, the X-axis cooling group 6201 also include:First cooling element
62021, the second cooling element 62022, the 3rd cooling element 62022;Wherein, the first cooling element 62021 is fixedly installed on this
The mobile terminal of first lower air cylinder 62011, the second cooling element 62022 are fixedly installed on the shifting of second lower air cylinder 62012
Moved end, the 3rd cooling element 62023 are fixedly installed on the mobile terminal of the 3rd lower air cylinder 62013, the first cooling element
62021, the second cooling element 62022, the 3rd cooling element 62022 are provided with hollow bulb, the hollow bulb and hot bending die
Dimensional configurations, the hollow bulb are provided with least one Cooling Holes, and the Cooling Holes connect with one end of cooling duct, cooling duct
The other end connects with cooling gas;X-axis transmission mechanism 6203 passes through the X-axis cooling group 6201, the X of X-axis transmission mechanism 6203
Passage connects with the Y passages of Y-axis pushing mechanism 6204;
Y passages pass through the Y-axis cooling group 6202, and the Y-axis cooling group 6202 also includes:4th lower air cylinder the 62031, the 5th
Lower air cylinder 62032, the 4th cooling element, the 5th cooling element 62042;Wherein, the 4th cooling element be fixedly installed on this
The mobile terminal of four lower air cylinders 62031, the 5th cooling element 62042 are fixedly installed on the movement of the 5th lower air cylinder 62032
End, the 4th cooling element, the 5th cooling element 62042 are provided with hollow bulb, the dimensional configurations of the hollow bulb and hot bending die,
The hollow bulb is provided with least one Cooling Holes, and the Cooling Holes connect with one end of cooling duct, the other end of cooling duct with
Cooling gas connects.
Above-mentioned cooling structure also includes control device 650, the control device 650 and the X-axis cooling group and Y-axis cooling group
Connection, the control device 650 are used for the temperature for controlling the cooling of the X-axis cooling group and Y-axis cooling group.
Above is the embodiment of the utility model embodiment, it is noted that for the ordinary skill people of the art
For member, on the premise of the utility model embodiment principle is not departed from, some improvements and modifications can also be made, these change
Enter and retouching is also considered as the scope of protection of the utility model.