CN207104459U - A kind of high speed bloom carves milling permanent magnet synchronization motor spindle - Google Patents

A kind of high speed bloom carves milling permanent magnet synchronization motor spindle Download PDF

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Publication number
CN207104459U
CN207104459U CN201720624181.4U CN201720624181U CN207104459U CN 207104459 U CN207104459 U CN 207104459U CN 201720624181 U CN201720624181 U CN 201720624181U CN 207104459 U CN207104459 U CN 207104459U
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bearing
cylinder
rear bearing
bearing block
high speed
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黄志兴
冯汉青
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Shenzhen Speed Polytron Technologies Inc
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Shenzhen Speed Polytron Technologies Inc
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Abstract

The utility model discloses a kind of high speed bloom to carve milling permanent magnet synchronization motor spindle, including rotating assembly, broaching tool component, cylinder push-rod component, gas circuit component, water cooled components, permagnetic synchronous motor;The rotating assembly includes steel cylinder, and the rotating shaft in steel cylinder is assemblied in vertically, bearing afterwards, ball bearing guide bushing, stage clip, bearing lock nut afterwards, rear bearing block, bearing plate afterwards, rear bearing block inner sleeve, bearing lock nut afterwards, fore bearing, drive end bearing bracket, fore bearing locking nut, the stage clip is arranged on rear bearing block side, bearing is installed on the both ends of rotating shaft with fore bearing after described, bearing plate screw locking covers in rear bearing block after described, bearing pre-fastening after being provided by the stage clip in rear bearing block, rear bearing block is fixed on steel cylinder by land.The utility model have power is big, the high luminosity of high speed, moment of torsion are big, high rigidity, high efficiency, installation and it is easy to maintenance the advantages of.

Description

A kind of high speed bloom carves milling permanent magnet synchronization motor spindle
Technical field
The present invention relates to a kind of high speed bloom to carve milling permanent magnet synchronization motor spindle, is closed for high-accuracy bloom glass, lightweight The electro spindle of golden eagle milling, high-accuracy forming machine and finding machining function.
Background technology
High speed bloom process technology is current most one of advanced manufacturing technology of development prospect.High speed bloom is processed not only The processing efficiency of part can be significantly increased, but also the machining accuracy and surface quality of part can be improved.It is high at a high speed Light Digit Control Machine Tool is the precondition for realizing the processing of high speed bloom, and it is not only basis and the strategic industry of equipment manufacture, And weigh the mark of a national manufacturing industry level height.Electro spindle is the core component of high speed bloom lathe, and its performance is determined The machining accuracy and quality of lathe are determined.Carving milling is the processing method commonly used in Machining operations, with equipment manufacture Continue to develop, the requirement more and more higher of automated machine tool or machining center to electro spindle rigidity, angular speed and machining accuracy.Tradition Lathe use asynchronous electro spindle, the revolutional slip caused by asynchronous electro spindle excitation principle itself can be with electro spindle torque The increase of load and increase, therefore processing rigidity and processing efficiency can be reduced, when machine tool feed angular speed is accelerated, the speed of mainshaft Degradation, the quality of workpieces processing is had a great influence.At present, the high electronoptical main axis of the high speed of in the market is mainly with induction conductivity Based on, but because permanent-magnet synchronous type motor has the advantages that small volume, in light weight, loss is small, power factor is high, so that forever Magnetic-type synchronous motor will be used widely in terms of the high electronoptical main axis of high speed.
The content of the invention
In view of the drawbacks described above of prior art, the present invention provides a kind of high speed bloom carving milling permanent magnet synchronization motor spindle, its With power is big, the high luminosity of high speed, moment of torsion are big, high rigidity, high efficiency, installation and it is easy to maintenance the advantages of.
To achieve the above object, the invention provides a kind of high speed bloom to carve milling permanent magnet synchronization motor spindle, including rotating shaft group Part, broaching tool component, cylinder push-rod component, gas circuit component, water cooled components, permagnetic synchronous motor, the rotating assembly include steel Cylinder, and be assemblied in vertically in steel cylinder rotating shaft, rear bearing, ball bearing guide bushing, stage clip, rear bearing lock nut, rear bearing block, after Bearing plate, rear bearing block inner sleeve, rear bearing lock nut, fore bearing, drive end bearing bracket, fore bearing locking nut, stage clip peace The both ends of rotating shaft, the rear bearing block inner sleeve and the rolling are installed on fore bearing mounted in rear bearing block side, the rear bearing Pearl guide pin bushing is set on rear bearing block, and the rear bearing plate screw locking covers in rear bearing block, by after Bearing pre-fastening after stage clip in bearing block provides, rear bearing block are fixed on steel cylinder by land, the permagnetic synchronous motor Including stator coil, mouse cage, permanent magnetism piece, the stator coil is arranged on steel cylinder center inner wall, and the permanent magnetism piece is uniformly attached to The outer inner round side of mouse cage, the mouse cage are fixed in rotating shaft, and the cylinder push-rod component includes cylinder barrel, piston, push rod, cylinder point Pitch cutting, the piston is arranged in cylinder barrel and piece piston centre is provided with push rod, the broaching tool component include pull bar, disc spring, Pulling claw, handle of a knife, the pull bar and disc spring are arranged in rotating shaft, and the pull bar tail end is relative with push rod, and the pulling claw is assemblied in drawing The one end of bar end away from cylinder barrel, the gas circuit component include rear end cap, cylinder barrel, back-cover, rear bearing block, cylinder segmentation Piece, the back-cover are arranged on cylinder barrel side, and the rear end cap is arranged on the opposite side of cylinder barrel, and the cylinder cutting plate is fixed In cylinder barrel inner side, the cylinder barrel and the back-cover are connected by screw.
Further, the outer inner round side of the rotor core is uniformly pasted with permanent magnet piece, and iron core inner side and both ends cast aluminium are (forever Magnet rotor not cast aluminium), motor is quadrupole three-phase permanent magnet synchronous motor;
Further, the rear bearing block is that to roll Ceramic Balls resin cage bearing, grease lubrication non-maintaining.
Further, the cylinder thrust piston shares four layers, controls into outlet and can make reciprocating motion of the pistons, realizes automatic Tool changing.
Further, the pulling claw is made up of 4 valve pulling claw pieces, and quantity is few, simple in construction, improves the operating characteristics of broaching tool.
Further, the handle of a knife is ISO25 handle of a knifes.
Further, the steel cylinder, end cap, cylinder barrel, the external diameter of back-cover are 100mm.
Further, the shaft end is provided with encoder, can effectively determine rotor physical location and controlled motor.
Further, the inner chamber installation position sensor of the back-cover, accurate feedback draw rod positions and state of forging a knife.
Beneficial effects of the present invention:
Needle tubing of the present invention employs stainless steel material, is not easy, by terrapin animal random damage and bending, to ensure perfusion Be smoothed out;Syringe needle equally employ stainless steel material and it is passivated be processed into smooth oval ball, compared to copperhead and Tin head is more smooth, hard and durable, reduces the physical injury to animal esophagus and coat of the stomach;Polypropylene base can dock obstructed The injector syringe of specification, and gavage operation of the overall structure to terrapin animal is easier to make for, and dramatically reduces animal Stress reaction;Meanwhile using the connecting tube of curved structure, it can directly be inserted in outside connecting tube and carry out perfusion without influenceing pin Seat perfusion;Edible rubber ring is inserted on needle tubing, oesophagus can be kept to be unlikely to deform contraction, protect in perfusion safety with And air circulation.
Brief description of the drawings
Fig. 1 is the structural representation that a kind of high speed bloom of the present invention carves milling permanent magnet synchronization motor spindle;
Fig. 2 is the schematic diagram that a kind of high speed bloom of the present invention carves milling permanent magnet synchronization motor spindle internal structure;
Fig. 3 is the sectional view that a kind of high speed bloom of the present invention carves milling permanent magnet synchronization motor spindle;
Fig. 4 is the schematic diagram that this Fig. 3 amplifies at A.
Wherein:Steel cylinder 01, mouse cage 02, coil 03, permanent magnetism piece 04, rear bearing 05, guide pin bushing 06, rear bearing lock nut 07, Back-cover 08;Cylinder cutting plate 09, piston 10, push rod 11, cylinder barrel 12, end cap 13, encoder 14, stage clip 15, rear bearing block 16, Disc spring 17, pull bar 18, rotating shaft 19, pulling claw 20, fore bearing 21, drive end bearing bracket 22, pressure ring 23, dust cap 24, handle of a knife 25, position sensing Device 26, rear bearing block inner sleeve 27, rear bearing plate 28
Embodiment
Design, concrete structure and the caused technique effect of the present invention are described further below with reference to accompanying drawing, with It is fully understood from the purpose of the present invention, feature and effect.
Refering to shown in Fig. 1 to Fig. 4, a kind of high speed bloom carves milling permanent magnet synchronization motor spindle, including rotating assembly 30, broaching tool group Part 40, cylinder push-rod component 50, gas circuit component 60, water cooled components 70, permagnetic synchronous motor 80, the rotating assembly 30 include Steel cylinder 01, and be assemblied in vertically in steel cylinder 01 rotating shaft 19, rear bearing 05, ball bearing guide bushing 06, stage clip 15, rear bearing locking screw Mother 07, rear bearing block 16, rear bearing plate 28, rear bearing block inner sleeve 27, rear bearing lock nut, fore bearing 21, drive end bearing bracket 22, Fore bearing locking nut 23, the stage clip 15 are arranged on the side of rear bearing block 16, the rear bearing 05 is installed on fore bearing 21 The both ends of rotating shaft 19, the rear bearing block inner sleeve 27 and the ball bearing guide bushing 06 are set on rear bearing block 16, the rear bearing Bearing 05 after pressing plate 28 uses screw locking in rear bearing block inner sleeve 27, the stage clip 15 passed through in rear bearing block 16 provides Pretightning force, rear bearing block 16 are fixed on steel cylinder 01 by land, and the permagnetic synchronous motor 80 includes stator coil 03, mouse cage 02nd, permanent magnetism piece 04, the stator coil 03 are arranged on the center inner wall of steel cylinder 01, and the permanent magnetism piece 04 is uniformly attached to outside mouse cage 02 Inner round side, the mouse cage 02 are fixed in rotating shaft 19, the cylinder push-rod component 50 include cylinder barrel 12, piston 10, push rod 11, Cylinder cutting plate 09, the piston 10 is arranged in cylinder barrel 12 and 4 centers of piston 10 are provided with push rod 11, the broaching tool Component 40 includes pull bar 18, disc spring 17, pulling claw 20, handle of a knife 25, and the pull bar 18 and disc spring 17 are arranged in rotating shaft 19, the drawing The tail end of bar 18 is relative with push rod 11, and the pulling claw 20 is assemblied in the one end of the end of pull bar 18 away from cylinder barrel 12, the gas circuit group Part 60 includes rear end cap 13, cylinder barrel 12, back-cover 08, rear bearing block 16, cylinder cutting plate 09, and the back-cover 08 is arranged on cylinder 12 sides of cylinder, the rear end cap 13 are arranged on the opposite side of cylinder barrel 12, and the cylinder cutting plate 09 is fixed in cylinder barrel 12 Side position, the cylinder barrel 12 and the back-cover 08 are connected by screw.
The outer inner round side of the rotor core is uniformly pasted with permanent magnet piece, and (p-m rotor is not with both ends cast aluminium for iron core inner side Cast aluminium), motor is quadrupole three-phase permanent magnet synchronous motor.
The rear bearing block 16 is that to roll Ceramic Balls resin cage bearing, grease lubrication non-maintaining.
The cylinder thrust piston shares four layers, controls into outlet and can make reciprocating motion of the pistons, realizes automatic tool changer.
The pulling claw is made up of 4 valve pulling claw pieces, and quantity is few, simple in construction, improves the operating characteristics of broaching tool.
The handle of a knife 25 is ISO25 handle of a knifes.
The steel cylinder, end cap, cylinder barrel, the external diameter of back-cover are 100mm.
The end of rotating shaft 19 is provided with encoder 14, can effectively determine rotor physical location and controlled motor.
The inner chamber installation position sensor 26 of the back-cover 08, accurate feedback draw rod positions and state of forging a knife.
In the present embodiment, rotating assembly 30 mainly includes rotating shaft 19, rear bearing 05, rear bearing lock nut, fore bearing 21st, fore bearing locking nut 23, mouse cage 02.It is assemblied in vertically in steel cylinder 01.Bearing 05 is installed on rotor with fore bearing 21 afterwards 19 both ends, to support sub-component 30 of walking around.Wherein, a pair of rear bearings 05 are installed in the rear bearing block inner sleeve 27 of activity. Worked due in the outer ring of rear bearing block inner sleeve 27 installation ball bearing guide bushing 06, alleviating high speed bloom carving milling permanent magnet synchronization motor spindle During cause the thermal stretching of rotating shaft 19 because of heating.Rear bearing block inner sleeve 27 and ball bearing guide bushing 06 are set in rear bearing block 16 On, rear bearing plate 28 in rear bearing block inner sleeve 27, is carried with screw locking by the stage clip 15 in rear bearing block 16 For the rear pretightning force of bearing 05, rear bearing block 16 is fixed on steel cylinder 01 by land.
Permagnetic synchronous motor 80 mainly includes stator coil 03, mouse cage 02 etc.;Stator coil 03 is arranged on the center of steel cylinder 01 Inwall, permanent magnetism piece 04 are uniformly attached to 02 outer inner round side of mouse cage, and mouse cage 02 is fixed in rotating shaft 19.
The little end of rotating assembly 30 is equipped with the gear of encoder component 14, output revolving shaft signal synchronous with rotating shaft 19.
Cylinder push-rod component 50 mainly includes cylinder barrel 12, piston 10, push rod 11, cylinder cutting plate 09.The He of cylinder barrel 12 Back-cover 08 is connected by screw, and back-cover 08 is assemblied on steel cylinder 01;Piston 10 is arranged in cylinder barrel 12,4 centers of piston 10 Push rod 11 is installed, during work, in the presence of gases at high pressure push rod 11 under the drive of four laminar pistons 10 relative to cylinder Cylinder 12 moves back and forth.
Broaching tool component 40 mainly includes pull bar 18, disc spring 17, pulling claw 20, handle of a knife 25 etc.;Broaching tool component 40 is arranged in rotating shaft In 19, the tail end of pull bar 18 is relative with push rod 11.Pulling claw 20 is assemblied in the one end of the end of pull bar 18 away from cylinder barrel 12, for clamping Handle of a knife 25.When continuing to be passed through compressed gas into cylinder cutting plate 09, piston 10 promotes push rod 11 to close to the direction of pull bar 18 It is mobile.Now disc spring 17 is compressed, and pulling claw 20 opens, and handle of a knife 25 stretches into the pulling claw 20 of opening;Stopping is passed through compressed gas and returned Gas.The resilience in the presence of disc spring 17 of pull bar 18, complete tension handle of a knife 25 and act.When carrying out unloading knife, identical ventilation is repeated Process, pulling claw 20 is set to open again, so as to remove handle of a knife 040.In the present embodiment, pulling claw 20 is made up of 4 valve pulling claw pieces.
Position sensor 29 is arranged in back-cover 08, the feedback positional information of pull bar 18.
Gas circuit component 60 includes being arranged at rear end cap 13, cylinder barrel 12, back-cover 08, rear bearing block 16, steel cylinder 01 and push rod 11st, cylinder cutting plate 09, the through hole on pull bar 18.When being passed through compressed gas to electro spindle, gas passes through rear end cap 13, pushed away successively Bar 11, pull bar 18 with or rear end cap 13, cylinder barrel 12, back-cover 08, rear bearing block 16, steel cylinder 01 groove when, uniformly enter Gap between steel cylinder 01 and drive end bearing bracket 22, gap air hyperbar is realized, entering for dust and moisture content is come over being effectively isolated Enter, keep the cleaning inside electro spindle;Gases at high pressure after push rod 11, pull bar 18, can effectively clear up the chip of handle of a knife 25 and Aqueous vapor.
Water cooling component 70 includes being arranged at the cold of rear end cap 13, cylinder barrel 12, back-cover 08, rear bearing block 16 and steel cylinder 01 But water hole.When continue the water flowing into cooling water hole import when, cooling water successively by rear end cap 13, cylinder barrel 12, back-cover 08, after The continuous U circulating water chennel of bearing block 16 and steel cylinder 01.When cooling water fully moves in circles flowing in steel cylinder 01, then The adapter of plastic outflow electro spindle of rear bearing block 16, back-cover 08, cylinder barrel 12, rear end cap 13 is flowed through successively, so as to take away motor Deng part caused heat at work, make high speed bloom carving milling permanent magnet synchronization motor spindle can be with steady operation.
Permanent-magnet synchronous driving motor uses three-phase and quadrupole permagnetic synchronous motor in the present invention, and speed adjustable range is wide, permanent magnetism piece Uniformly it is installed on inside rotor core;There is small volume, in light weight, loss is small, power factor is high so that permanent-magnet type Synchronous motor performance in terms of the high electronoptical main axis of high speed is more superior.Steel cylinder, back-cover, cylinder barrel, end cap outside dimension are consistent, Topology layout is steady, is easily installed;Multilayer piston provides larger thrust and ensures automatic tool changer, saves tool change time and improves processing Efficiency.Pulling claw is made up of 4 claw pieces, simple in construction so that the operating characteristics of broaching tool is more superior.
Beneficial effect of the present invention:
1st, the shortcomings that overcoming asynchronous electro spindle using permanent magnet synchronization motor spindle, can be according to load shape in speed adjustable range Condition exports corresponding torque without reducing rotating speed.
2nd, coil of stator of motor is assemblied in the steel cylinder inwall with refrigerating function of electro spindle, motor permanent magnetism mouse cage and rotating shaft Rotary part be made of one, it is simple and compact for structure, in light weight, with small vibration, rigidity is high the features such as;
3rd, can not only be met using closed-loop control the requirement of low speed high torque and also be easily achieved at a high speed it is high it is photochemical, The features such as dynamic property and good stability.
4th, electro spindle steel cylinder, back-cover, cylinder barrel, end cap outside dimension are consistent, and topology layout is steady, conveniently installation;
5th, the big piston of multilayer in cylinder barrel, the thrust of stable and uniform is provided when forging a knife;
6th, built-in automatic tool changer component, using big handle of a knife, rotating speed bring up to 36000 turns, have in the carving high optical arena of milling larger Advantage.
Preferred embodiment of the invention described in detail above.It should be appreciated that one of ordinary skill in the art without Creative work can is needed to make many modifications and variations according to the design of the present invention.Therefore, all technologies in the art Personnel are available by logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea Technical scheme, all should be in the protection domain being defined in the patent claims.

Claims (7)

1. a kind of high speed bloom carves milling permanent magnet synchronization motor spindle, it is characterised in that:Pushed away including rotating assembly, broaching tool component, cylinder Bar assembly, gas circuit component, water cooled components, permagnetic synchronous motor, the rotating assembly includes steel cylinder, and is assemblied in steel vertically Rotating shaft, rear bearing in cylinder, ball bearing guide bushing, stage clip, rear bearing block, rear bearing plate, rear bearing block inner sleeve, rear bearing locking screw Mother, fore bearing, drive end bearing bracket, fore bearing locking nut, the stage clip are arranged on rear bearing block side, the rear bearing and fore bearing The both ends of rotating shaft are installed on, the rear bearing block inner sleeve and the ball bearing guide bushing are set on rear bearing block, the rear axle pressure-bearing Plate screw locking covers in rear bearing block, by bearing pre-fastening after the stage clip offer in rear bearing block, rear axle Bearing is fixed on steel cylinder by land, and the permagnetic synchronous motor includes stator coil, mouse cage, permanent magnetism piece, the stator line Circle is arranged on steel cylinder center inner wall, and the permanent magnetism piece is uniformly attached to the outer inner round side of mouse cage, and the mouse cage is fixed in rotating shaft, institute Stating cylinder push-rod component includes cylinder barrel, piston, push rod, cylinder cutting plate, and the piston is arranged in cylinder barrel and piece piston Center is provided with push rod, and the broaching tool component includes pull bar, disc spring, pulling claw, handle of a knife, and the pull bar and disc spring are arranged in rotating shaft Interior, the pull bar tail end is relative with push rod, and the pulling claw is assemblied in the one end of pull bar end away from cylinder barrel, the gas circuit component Including rear end cap, cylinder barrel, back-cover, rear bearing block, cylinder cutting plate, the back-cover is arranged on cylinder barrel side, the rear end Lid is arranged on the opposite side of cylinder barrel, and the cylinder cutting plate is fixed on cylinder barrel inner side, the cylinder barrel and the back of the body Lid is connected by screw.
A kind of 2. high speed bloom carving milling permanent magnet synchronization motor spindle according to claim 1, it is characterised in that:Bearing after described Seat is that to roll Ceramic Balls resin cage bearing, grease lubrication non-maintaining.
A kind of 3. high speed bloom carving milling permanent magnet synchronization motor spindle according to claim 1, it is characterised in that:The pulling claw by 4 valve pulling claw pieces form.
A kind of 4. high speed bloom carving milling permanent magnet synchronization motor spindle according to claim 1, it is characterised in that:The handle of a knife is ISO25 handle of a knifes.
A kind of 5. high speed bloom carving milling permanent magnet synchronization motor spindle according to claim 1, it is characterised in that:The steel cylinder, End cap, cylinder barrel, the external diameter of back-cover are 100mm.
A kind of 6. high speed bloom carving milling permanent magnet synchronization motor spindle according to claim 1, it is characterised in that:The rotating shaft end End is provided with encoder, can effectively determine rotor physical location and controlled motor.
A kind of 7. high speed bloom carving milling permanent magnet synchronization motor spindle according to claim 1, it is characterised in that:The back-cover Inner chamber is installed by position sensor, accurate feedback draw rod positions and state of forging a knife.
CN201720624181.4U 2017-06-01 2017-06-01 A kind of high speed bloom carves milling permanent magnet synchronization motor spindle Active CN207104459U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107030515A (en) * 2017-06-01 2017-08-11 深圳市速锋科技股份有限公司 A kind of high speed bloom carves milling permanent magnet synchronization motor spindle
CN108788195A (en) * 2018-06-05 2018-11-13 深圳市爱贝科精密机械有限公司 A kind of permanent magnet synchronization motor spindle structure
CN108927534A (en) * 2018-07-16 2018-12-04 深圳市爱贝科精密机械有限公司 A kind of permanent magnet synchronization motor spindle device
CN109822380A (en) * 2018-05-15 2019-05-31 哈尔滨理工大学 A kind of high-speed high-precision processing broaching tool of electro spindle HSK knife handle
CN110181328A (en) * 2019-06-28 2019-08-30 东莞大硕精密机械有限公司 A kind of main shaft cutting inflatable body

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107030515A (en) * 2017-06-01 2017-08-11 深圳市速锋科技股份有限公司 A kind of high speed bloom carves milling permanent magnet synchronization motor spindle
CN109822380A (en) * 2018-05-15 2019-05-31 哈尔滨理工大学 A kind of high-speed high-precision processing broaching tool of electro spindle HSK knife handle
CN108788195A (en) * 2018-06-05 2018-11-13 深圳市爱贝科精密机械有限公司 A kind of permanent magnet synchronization motor spindle structure
CN108927534A (en) * 2018-07-16 2018-12-04 深圳市爱贝科精密机械有限公司 A kind of permanent magnet synchronization motor spindle device
CN110181328A (en) * 2019-06-28 2019-08-30 东莞大硕精密机械有限公司 A kind of main shaft cutting inflatable body

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