CN207103625U - A kind of LED lamp automatic riveting device - Google Patents
A kind of LED lamp automatic riveting device Download PDFInfo
- Publication number
- CN207103625U CN207103625U CN201721103009.0U CN201721103009U CN207103625U CN 207103625 U CN207103625 U CN 207103625U CN 201721103009 U CN201721103009 U CN 201721103009U CN 207103625 U CN207103625 U CN 207103625U
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- CN
- China
- Prior art keywords
- manipulator
- conveyer belt
- presses
- platform
- riveting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model provides a kind of LED lamp automatic riveting device, including riveting board, mechanical arm, rotating mechanism, the first raw material conveyer belt, the second raw material conveyer belt and finished product conveyer belt；The mechanical arm is arranged on the rotating mechanism, and can be rotated under the drive of the rotating mechanism；The first raw material conveyer belt, the second raw material conveyer belt, the riveting board and the finished product conveyer belt are arranged in order into " ten " font clockwise or counterclockwise centered on the rotating mechanism；The mechanical arm includes the first manipulator and the second manipulator, and first manipulator and second manipulator are set in 90 ° of angles.The utility model can realize led automation riveting, improve production efficiency.
Description
Technical field
It the utility model is related to a kind of riveting equipment, more particularly to a kind of LED lamp automatic riveting device.
Background technology
Machinery production manufacturing technology is one of index for embodying a National Industrial manufacturing automation level height, is one
The pillar industry of national economic development.For China, country just takes much count of manufacturing development all the time, is regarded as
The industry that the country gives priority to, all it is semi-automatic production, i.e. people in domestic now most LED lamp riveting production still
Work and the combination for riveting board, realize that it is automatic that the utility model provides a kind of LED lamp completely entirely from production model is changed
Riveting equipment, the function of automatic riveting can be realized.
Utility model content
The utility model provides a kind of LED lamp automatic riveting device, it is intended to solves the full-automatic riveting that can realize LED lamp
Connect.
A kind of LED lamp automatic riveting device, including riveting board, mechanical arm, rotating mechanism, the first raw material conveyer belt,
Second raw material conveyer belt and finished product conveyer belt；The mechanical arm is arranged on the rotating mechanism, and can be in the whirler
Rotated under the drive of structure；The first raw material conveyer belt, the second raw material conveyer belt, the riveting board and the finished product
Conveyer belt is arranged in order into " ten " font clockwise or counterclockwise centered on the rotating mechanism；The mechanical arm includes the
One manipulator and the second manipulator, first manipulator and second manipulator are set in 90 ° of angles.
As a further improvement, the riveting board includes press casing, the platform that presses, fixed disk, pressure regulator valve, the first light biography
Sensor, touch sensor, press cylinder and riveting pin；The fixed disk is fixed on the middle part of the casing that presses, described
The middle part of fixed disk is provided with groove, and the platform that presses is in the groove of the fixed disk, and the platform that presses is hollow structure, institute
Centre bottom of the touch sensor positioned at the platform that presses is stated, for contact induction workpiece；The pressure regulator valve is located at the pressure
In the side wall of riveting casing, for adjusting and changing by the gas atmosphere of air compressor transmission；First optical sensor is located at
It is described to press on casing, for sensing workpiece；The cylinder that presses is vertical with the platform that presses and with the platform that presses to be multiple
Centered on around circlewise；The riveting pin is connected with the cylinder that presses, and press platform described in, and is pressed with described on platform
Through hole is corresponding.
As a further improvement, multiple cylinders that press are symmetricly set on the fixed disk two-by-two.
As a further improvement, further comprise the second optical sensor, second optical sensor be arranged on it is described into
On product conveyer belt or the second raw material conveyer belt.
As a further improvement, the rotating mechanism from the bottom to top successively include servomotor, reductor, arc-shaped slide rail and
Rotary sleeve, first manipulator and second manipulator are connected to one with rotary sleeve by flange-type connected mode
Rise；The reductor uses stage-geared, drives bull gear drive with little gear, corresponding gearratio will become
Change, the purpose of deceleration is reached with this；The rotary sleeve is connected together on the reductor and with the reductor.
As a further improvement, the mechanical arm further comprises fixture, the fixture and the mechanical arm
In 90 ° of angles；First manipulator, second manipulator and the fixture are fixedly installed on the rotating mechanism,
First manipulator and second manipulator reversely rotate the fixture is correspondingly arranged on axle sleeve accordingly, are reached with this
Dynamic balance.
Compared with prior art, the utility model has advantages below：
The utility model provides a kind of LED lamp automatic riveting device, by by the first raw material conveyer belt, described second
Raw material conveyer belt, it is described riveting board and the finished product conveyer belt centered on the rotating mechanism clockwise or counterclockwise according to
It is secondary to be arranged in " ten " font, and the mechanical arm includes the first manipulator and the second manipulator, first manipulator and
Second manipulator is set in 90 ° of angles, and 90 ° of station is being differed by rotating first manipulator and the second manipulator
Upper to work simultaneously, first manipulator is in the first raw material conveyer belt grabbing workpiece while second manipulator is described
Riveting board at press, after turn clockwise 90 °, first manipulator it is described riveting board go out to press, second machine
Tool hand puts down workpiece in the finished product conveyer belt, after turn clockwise 90 °, first manipulator at finished product conveyer belt will
Workpiece is put down, and second manipulator grabbing workpiece at the first raw material conveyer belt, rear 180 ° of rotate counterclockwise, is so circulated past
All processes are completed again, full-automatic can carry out automatic riveting, and simple in construction, easy to operate, space needed for work
Small, efficiency high, cost is low.
Brief description of the drawings
Fig. 1 is a kind of structural representation of LED lamp automatic riveting device of the utility model；
Fig. 2 is a kind of top view of LED lamp automatic riveting device of the utility model；
Fig. 3 is a kind of side view of LED lamp automatic riveting device riveting board of the utility model；
Fig. 4 is a kind of side view of LED lamp automatic riveting device of the utility model；
Fig. 5 is that a kind of LED lamp automatic riveting device of the utility model presses the side view of platform.
Main element symbol description
Rivet board 1
Mechanical arm 2
Rotating mechanism 3
First raw material conveyer belt 4
Second raw material conveyer belt 5
Finished product conveyer belt 6
Second optical sensor 7
Press casing 11
Press platform 12
Through hole 121
Fixed disk 13
Groove 131
Pressure regulator valve 14
First optical sensor 15
Touch sensor 16
Press cylinder 17
Riveting pin 18
First manipulator 21
Second manipulator 22
Fixture 23
Servomotor 31
Reductor 32
Arc-shaped slide rail 33
Rotary sleeve 34
Embodiment
To make the purpose, technical scheme and advantage of the utility model embodiment clearer, below in conjunction with this practicality
Accompanying drawing in new embodiment, the technical scheme in the utility model embodiment is clearly and completely described, shown
So, described embodiment is a part of embodiment of the utility model, rather than whole embodiments.Based on this practicality
Embodiment in new, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of the utility model protection.Therefore, the implementation of the present utility model to providing in the accompanying drawings below
The detailed description of mode is not intended to limit claimed the scope of the utility model, but is merely representative of of the present utility model
Selected embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not making creative labor
The every other embodiment obtained under the premise of dynamic, belong to the scope of the utility model protection.
In description of the present utility model, it is to be understood that the orientation or position relationship of the instruction such as term " on ", " under "
Based on orientation shown in the drawings or position relationship, to be for only for ease of description the utility model and simplifying description, without referring to
Show or imply that the equipment of meaning or element there must be specific orientation, with specific azimuth configuration and operation, therefore can not manage
Solve as to limitation of the present utility model.
In addition, term " first ", " second " are only used for describing purpose, and it is not intended that instruction or hint relative importance
Or the implicit quantity for indicating indicated technical characteristic.Thus, define " first ", the feature of " second " can be expressed or
Implicitly include one or more this feature.In description of the present utility model, " multiple " are meant that two or two
More than, unless otherwise specifically defined.
In the utility model, unless otherwise clearly defined and limited, term " installation ", " connected ", " connection ", " Gu
It is fixed " etc. term should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or integrally；Can be
Mechanically connect or electrically connect；Can be joined directly together, can also be indirectly connected by intermediary, can be two
The connection of element internal or the interaction relationship of two elements.For the ordinary skill in the art, can basis
Concrete condition understands concrete meaning of the above-mentioned term in the utility model.
As Figure 1-5, a kind of LED lamp automatic riveting device, including riveting board 1, mechanical arm 2, rotating mechanism 3,
First raw material conveyer belt 4, the second raw material conveyer belt 5 and finished product conveyer belt 6；The mechanical arm 2 is arranged at the rotating mechanism 3
On, and can be rotated under the drive of the rotating mechanism 3；The first raw material conveyer belt 4, the second raw material conveyer belt 5, institute
State riveting board 1 and the finished product conveyer belt 6 is arranged in order into clockwise or counterclockwise centered on the rotating mechanism 3
" ten " font；The mechanical arm 2 includes the first manipulator 21 and the second manipulator 22, first manipulator 21 and described
Two manipulators 22 are set in 90 ° of angles.
By by the first raw material conveyer belt 4, the second raw material conveyer belt 5, it is described riveting board 1 and it is described into
Product conveyer belt 6 is arranged in order into " ten " font, and the manipulator clockwise or counterclockwise centered on the rotating mechanism 3
Arm 2 includes the first manipulator 21 and the second manipulator 22, and first manipulator 21 and second manipulator 22 are in 90 ° of angles
Set, by rotating the manipulator 22 of the first manipulator 21 and second on the station for differ 90 ° while working, described first
In the first raw material conveyer belt grabbing workpiece, second manipulator presses manipulator at the riveting board simultaneously, rear suitable
Hour hands are rotated by 90 °, and first manipulator goes out to press in the riveting board, and second manipulator is in the finished product conveyer belt
Workpiece is put down, after turn clockwise 90 °, first manipulator 21 puts down workpiece at finished product conveyer belt 6, described second
The grabbing workpiece at the first raw material conveyer belt 4 of manipulator 22, rear 180 ° of rotate counterclockwise, so move in circles and complete all works
Sequence.
The utility model is mainly used for the work of riveting link in LED lamp production process, the LED lamp automatic riveting device
By by mechanical arm 2 and rivet board 1 combination, within limited working space, maximumlly play its function, complete
All process steps flow.Whole equipment is controlled by PLC, drives the running of all mechanisms by dynamical element, and mechanical arm 2 is from biography
Send to take and pick up part, be placed on riveting board 1 and riveted afterwards, mechanical arm 2 is by part after staking process is completed
It is put on conveyer belt, whole staking process is completed.From whole mechanism, work can be seen that production environment is more clean, and this is for carrying
The quality of high product is very helpful, and full-automatic can carry out automatic riveting, and simple in construction, easy to operate, work
Required space is small, efficiency high, and cost is low.
Fig. 3-Fig. 5 is refer to, the riveting board 1 is including the casing 11 that presses, press platform 12, fixed disk 13, pressure regulator valve 14,
First optical sensor 15, touch sensor 16, press cylinder 17 and riveting pin 18；The fixed disk 13 is fixed at described press
On the middle part of casing 11, the middle part of the fixed disk 13 is provided with groove 131, and the platform 12 that presses is located at the recessed of the fixed disk 13
In groove, the platform 12 that presses is hollow structure, and the touch sensor 16 is used for positioned at the centre bottom of the platform 12 that presses
Contact induction workpiece；The pressure regulator valve 14 is compressed in the side wall of the casing 11 that presses for adjusting and changing by air
The gas atmosphere of machine transmission；First optical sensor 15 presses on casing 11 positioned at described, for sensing workpiece；It is described to press
Cylinder 17 is vertical with the platform 12 that presses and surrounded circlewise centered on the platform 12 that presses to be multiple；The riveting pin 18 with
The cylinder 17 that presses connects, and press platform described in, and relative with the through hole 121 to press on platform 12；Multiple pressures
Riveting cylinder 17 is symmetricly set on the fixed disk 13 two-by-two.In the present embodiment, the cylinder 17 that presses is 6.
The riveting board 1 completes the whole process that presses by PLC controls, and the key of whole LED lamp riveting is what is riveted
Depth, if riveting is too deep, the breakage of LED lamp inner body can be caused；If cross it is shallow, rivet it is not compact, by changing gas
The position of cylinder rear sleeve, the stroke of cylinder can be changed, to reach the purpose of control riveting depth.
The model of the pressure regulator valve 14 has many kinds, mainly selects air pressure-adjusting valve in the utility model, is adjusted using air
The main purpose of pressure valve is in order to save, when air flows through the pressure regulator valve 14, by the Regulation Control to air, effectively
The distribution of air mass flow is managed, such way greatly reduces the waste of resource, and the pressure regulator valve 14 is exactly valve entrance
Pressure value changes the pressure value arrived at the valve outlet required for us, when the pressure value and flow of valve entrance change
Wait, the pressure regulator valve 14 will determine outlet pressure within the scope of certain according to the energy of medium.
Fig. 1 is refer to, further comprises the second optical sensor 7, second optical sensor 7 is arranged on described in finished product biography
Send on band 6 or the second raw material conveyer belt 5, by setting second optical sensor 7 to be felt according to second optical sensor 7
The situation of manipulator is answered to judge whether mechanical arm 2 returns to initial position, if second optical sensor 7 is located at the finished product
On conveyer belt 6, and the mechanical arm 2 is sensed, then the mechanical arm 2 is not returned to initial position, then turns clockwise
90 °, if being not sensed by the mechanical arm 2, the mechanical arm 2 is located at initial position；Second optical sensor 7 is located at
On the second raw material conveyer belt 5, and the mechanical arm 2 is sensed, then the mechanical arm 2 returns to initial position, if not
The mechanical arm 2 is sensed, then is turned clockwise 90 °.
Fig. 4 is refer to, the rotating mechanism 3 includes servomotor 31, reductor 32, arc-shaped slide rail 33 successively from the bottom to top
With rotary sleeve 34, first manipulator 21 and second manipulator 22 pass through flange-type connected mode with rotary sleeve 34
Link together；The reductor 32 uses stage-geared, drives bull gear drive with little gear, corresponding gearratio is just
It can change, the purpose of deceleration is reached with this；The rotary sleeve 34 on the reductor 32 and with the reductor
32 are connected together.
The mechanical arm 2 further comprises fixture 23, and the fixture 23 and the mechanical arm 2 are in 90 ° of angles；
First manipulator 21, second manipulator 22 and the fixture 23 are fixedly installed on the rotating mechanism 3, described
First manipulator 21 and second manipulator 22 reversely rotate accordingly is correspondingly arranged the fixture 23 on axle sleeve 34, with this
Reach dynamic balance.
Two manipulators are linked together into 90 degree and the rotary sleeve 34 by flange-type connected mode, it is contemplated that are turned
Need to bear larger intensity at axle, 34# steel is selected in rotating shaft, while can produce moment of flexure in view of arm, can produce not mechanism
Good influence, such as excessive, full wind-up bending of frictional force etc. at rotating shaft.On the other hand, in the corresponding reverse rotary shaft of two arms
Increase the 34# steel of respective quality on set 34, such power reaches balance, there was only a pressure straight down at rotary shaft, eliminates
Harmful effect of the moment of flexure to mechanism.
The reductor 32 uses stage-geared, drives bull gear drive with little gear, corresponding gearratio will
Change, such can reaches the purpose of deceleration.Reductor 32 is generally used for needing low turn among the work of reality
Speed, the equipment of high pulling torque is different using the gearratio between gear, and by the conversion of speed, the rotating speed control of motor is existed
Within value range needed for output, larger moment of torsion is obtained with this.
The effect of reductor 32 is adjusted by the transmission between internal gear, is reduced the speed of output, is at the same time improved
The moment of torsion of output, but can not unconfined high jump moment of torsion, each reductor has its corresponding nominal torque value, can not
Beyond this scope, therefore the type selecting of early stage prepares to carry out.
Preferred embodiment of the present utility model is the foregoing is only, it is all at this not to limit the utility model
Within the spirit and principle of utility model, any modification, equivalent substitution and improvements done etc., the utility model should be included in
Within the scope of protection.
Claims (6)
- A kind of 1. l ed lamp automatic riveting devices, it is characterised in that：Including riveting board, mechanical arm, rotating mechanism, the first original Expect conveyer belt, the second raw material conveyer belt and finished product conveyer belt；The mechanical arm is arranged on the rotating mechanism, and can be in institute State and rotated under the drive of rotating mechanism；The first raw material conveyer belt, the second raw material conveyer belt, it is described riveting board and The finished product conveyer belt is arranged in order into " ten " font clockwise or counterclockwise centered on the rotating mechanism；The manipulator Arm includes the first manipulator and the second manipulator, and first manipulator and second manipulator are set in 90 ° of angles.
- 2. l ed lamp automatic riveting devices according to claim 1, it is characterised in that：The riveting board includes the case that presses Body, the platform that presses, fixed disk, pressure regulator valve, the first optical sensor, touch sensor, press cylinder and riveting pin；The fixed disk is consolidated On the middle part of the fixed casing that pressed described in, the middle part of the fixed disk is provided with groove, and the platform that presses is located at the fixed disk Groove in, the platform that presses is hollow structure, the touch sensor positioned at the platform that presses centre bottom, for connecing Sense of touch answers workpiece；The pressure regulator valve is in the side wall of the casing that presses, for adjusting and changing by air compressor transmission Gas atmosphere；First optical sensor presses on casing positioned at described, for sensing workpiece；The cylinder that presses is more It is individual, it is vertical with the platform that presses and centered on the platform that presses around circlewise；The riveting pin is connected with the cylinder that presses, Press platform described in, and corresponding with the through hole to press on platform.
- 3. l ed lamp automatic riveting devices according to claim 2, it is characterised in that：Multiple cylinders that press are right two-by-two Title is arranged on the fixed disk.
- 4. l ed lamp automatic riveting devices according to claim 1, it is characterised in that：Further comprise the second light sensing Device, second optical sensor are arranged on the finished product conveyer belt or the second raw material conveyer belt.
- 5. l ed lamp automatic riveting devices according to claim 1, it is characterised in that：The rotating mechanism from the bottom to top according to It is secondary including servomotor, reductor, arc-shaped slide rail and rotary sleeve, first manipulator and second manipulator and rotation Axle sleeve is linked together by flange-type connected mode；The reductor uses stage-geared, and canine tooth is driven with little gear Wheel is rotated, and corresponding gearratio will be changed, and the purpose of deceleration is reached with this；The rotary sleeve is located at the reductor Above and with the reductor it is connected together.
- 6. l ed lamp automatic riveting devices according to claim 5, it is characterised in that：The mechanical arm further comprises Fixture, the fixture and the mechanical arm are in 90 ° of angles；First manipulator, second manipulator with it is described Fixture is fixedly installed on the rotating mechanism, and first manipulator and second manipulator reversely rotate axle accordingly Put and be correspondingly arranged the fixture, dynamic balance is reached with this.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721103009.0U CN207103625U (en) | 2017-08-31 | 2017-08-31 | A kind of LED lamp automatic riveting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721103009.0U CN207103625U (en) | 2017-08-31 | 2017-08-31 | A kind of LED lamp automatic riveting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207103625U true CN207103625U (en) | 2018-03-16 |
Family
ID=61585687
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721103009.0U Expired - Fee Related CN207103625U (en) | 2017-08-31 | 2017-08-31 | A kind of LED lamp automatic riveting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207103625U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107363176A (en) * | 2017-08-31 | 2017-11-21 | 厦门理工学院 | A kind of high efficiency LED lamp automatic riveting device and its control method |
-
2017
- 2017-08-31 CN CN201721103009.0U patent/CN207103625U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107363176A (en) * | 2017-08-31 | 2017-11-21 | 厦门理工学院 | A kind of high efficiency LED lamp automatic riveting device and its control method |
| CN107363176B (en) * | 2017-08-31 | 2024-01-26 | 厦门理工学院 | Automatic riveting equipment for high-efficiency LED lamp and control method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180316 Termination date: 20200831 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |