CN207097946U - A kind of lead-acid accumulator tubular type squeezes cream positive plate production line - Google Patents
A kind of lead-acid accumulator tubular type squeezes cream positive plate production line Download PDFInfo
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- CN207097946U CN207097946U CN201721105849.0U CN201721105849U CN207097946U CN 207097946 U CN207097946 U CN 207097946U CN 201721105849 U CN201721105849 U CN 201721105849U CN 207097946 U CN207097946 U CN 207097946U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The utility model discloses a kind of lead-acid accumulator tubular type to squeeze cream positive plate production line, including parallel arrangement of lead powder cream production line and grid production line, the lead powder cream production line is connected with the grid production line with full-automatic paste extruding machine, and the full-automatic paste extruding machine output end is by conveying with full-automatic solidification dry kiln;The lead powder cream production line includes the full-automatic lead-power machine set gradually and full-automatic paste mixing machine, and the full-automatic paste mixing machine is connected by conveyance conduit with the full-automatic paste extruding machine.The utility model is designed by full-automation, and cell production process automaticity is high, and operator is few, and reduces the labor intensity of operator, is closed cream by carrying out sealing to lead powder in cell production process, has been prevented lead dust pollution substantially;By optimizing to the performance of each production equipment on production line, the safety coefficient of equipment operation, and more energy-conserving and environment-protective are improved, reduce the production cost of battery.
Description
Technical field
It the utility model is related to battery manufacturing technology field, and in particular to a kind of lead-acid accumulator tubular type squeezes cream positive plate
Use production line.
Background technology
At present, China is directed to the production of lead-acid accumulator, has formulated relatively stringent access system, to producing lead acid storage battery
Equipment, technique and the technology in pond propose higher requirement, especially to clean manufacturing, atmosphere and water pollution preventing and treating, eliminate backwardness
The environmental requirement of production technology etc. is than more prominent.
Applicants have discovered that following technical problem in the prior art at least be present:The accumulator anode board production in more early period
In line, individual plants automation is not high, and labor strength is big, and lead dust pollution is serious, people and vertical contact, safety coefficient
Low, production cost is higher.
Utility model content
The purpose of this utility model is that to solve the above problems and provides a kind of lead-acid accumulator tubular type and squeezing cream just
Pole plate production line, to solve, automaticity is relatively low in the prior art, labor strength is big, lead dust pollution is serious, equipment
The technical problems such as operational safety performance is relatively low and battery production cost is higher.It is excellent in many technical schemes provided by the utility model
The technical scheme of choosing has:Automaticity height, energy-conserving and environment-protective, lead dust pollution is reduced, while can increased when equipment is run
Safety coefficient, reduce the technique effects such as the production cost of battery, elaboration as detailed below.
To achieve the above object, the utility model provides following technical scheme:
A kind of lead-acid accumulator tubular type provided by the utility model squeezes cream positive plate production line, including parallel arrangement of lead
Powder cream production line and grid production line, the lead powder cream production line are connected with the grid production line with full-automatic paste extruding machine
Connect, the full-automatic paste extruding machine output end is by conveying with full-automatic solidification dry kiln;
The lead powder cream production line includes the full-automatic lead-power machine set gradually and full-automatic paste mixing machine, the full-automatic conjunction
Cream machine is connected by conveyance conduit with the full-automatic paste extruding machine;
The grid production line includes the full-automatic die casting machine for producing grid set gradually and cuts intubation machine automatically, described automatic
Intubation machine is cut with the full-automatic paste extruding machine to be connected.
Cream positive plate production line is squeezed using a kind of above-mentioned lead-acid accumulator tubular type, the full-automatic die casting machine for producing grid will close
Golden lead raw material go out positive grid by technological requirement processing die casting, and then positive grid automatic cut intubation machine and cut with described
After given size and automatic intubation;Electrolytic lead raw material are processed into lead according to technological requirement by the full-automatic lead-power machine simultaneously
Powder, lead powder are stirred after adding the red lead and other compound additives of constant weight with the full-automatic paste mixing machine, and
Into the cream for meeting storage battery production technological requirement, then the lead plaster become reconciled is squeezed into through the full-automatic paste extruding machine and is being plugged pipe just
Grid, finally the positive plate for meeting weight demands for squeezing good cream is put into the full-automatic solidification dry kiln solidify and done
It is dry, taken out after the completion of drying, you can complete the production process of tube-sbaped positive plate.
Preferably, the full-automatic die casting machine for producing grid includes die casting machine body, it is provided with the die casting machine body certainly
Dynamic leading device, the die casting machine body top is provided with switch board, Membrane jetter structure is provided with the die casting machine body, described
Membrane jetter structure side is provided with takes plate device automatically.
Preferably, the full-automatic paste extruding machine includes squeezing cream pump, the crowded cream pump is connected with crowded paste system main frame, described
Squeeze paste system main frame side and grid conveyer is installed, the crowded paste system mainframe on-line has automatic controller, the crowded cream system
System main frame opposite side is provided with once flushing device, and the once flushing device is connected with ultrasonic wave automatic welding machine, the ultrasonic wave
Automatic bottom machine is installed at the top of automatic welding machine, the ultrasonic wave automatic welding machine other end is provided with automatic weighing device,
Automatic rinser is provided with the top of the automatic weighing device, the automatic weighing device side is provided with substandard products recycling machine.
Preferably, the full-automatic lead powder machine host is controlled using PLC, chain drive is used inside main frame, it is described complete
Leading grain part is using sealing feeding structure inside automatic lead-power machine, and main frame is provided with temperature using 3 thermometric modes in roller
Monitor is spent, and air inlet is provided with secondary air device.
Preferably, the full-automatic paste mixing machine internal spindle, pot, scraper are made of stainless steel material, cream is closed
Cylinder outside uses circulating water.
It is made preferably, touching wet end part inside the full-automatic solidification dry kiln of stainless steel material, and in kiln
Air outlet is set using three-dimensional cloth wind mode, and outside is provided with touch monitor screen.
Beneficial effect is:1st, the utility model is designed by full-automation, and cell production process automaticity is high, behaviour
Make that worker is few, and reduce the labor intensity of operator, cream, base are closed by carrying out sealing to lead powder in cell production process
Originally lead dust pollution has been prevented;
2nd, by the performance optimization to each production equipment on production line, the safety coefficient that equipment is run is improved, and more
Energy-conserving and environment-protective, reduce the production cost of battery.
Brief description of the drawings
, below will be to embodiment in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art
Or the required accompanying drawing used is briefly described in description of the prior art, it should be apparent that, drawings in the following description are only
It is some embodiments of the utility model, for those of ordinary skill in the art, is not paying the premise of creative work
Under, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of the full-automatic paste extruding machine of the utility model;
Fig. 3 is the structural representation of the full-automatic screen die casting machine of the utility model.
Description of reference numerals is as follows:
1st, full-automatic die casting machine for producing grid;101st, die casting machine body;102nd, plate device is taken automatically;103rd, Membrane jetter structure;104th, certainly
Dynamic leading device;105th, switch board;2nd, full-automatic lead-power machine;3rd, full-automatic paste mixing machine;4th, intubation machine is cut automatically;5th, it is full-automatic
Paste extruding machine;501st, cream pump is squeezed;502nd, paste system main frame is squeezed;503rd, automatic bottom machine;504th, automatic rinser;505th, substandard products reclaim
Machine;506th, automatic weighing device;507th, ultrasonic wave automatic welding machine;508th, once flushing device;509th, automatic controller;510th, plate
Grid conveyer;6th, dry kiln is automatically solidified.
Embodiment
In order that the purpose of this utility model, technical scheme and advantage are more clearly understood, below in conjunction with accompanying drawing and implementation
Example, the utility model is further elaborated.It should be appreciated that specific embodiment described herein is only explaining
The utility model, it is not used to limit the utility model.
Referring to shown in Fig. 1-Fig. 3, the utility model provides a kind of lead-acid accumulator tubular type and squeezes cream positive plate production line,
Including parallel arrangement of lead powder cream production line and grid production line, lead powder cream production line squeezes cream with grid production line with full-automatic
Machine 5 is connected, and the full-automatic output end of paste extruding machine 5 is by conveying with full-automatic solidification dry kiln 6;
Lead powder cream production line includes full-automatic lead-power machine 2 and the full-automatic paste mixing machine 3 set gradually, full-automatic paste mixing machine 3
For die casting good positive screen and comb to be put into equipment specified location and cut and intubation, full-automatic paste mixing machine
3 are connected by conveyance conduit with full-automatic paste extruding machine 5;
Grid production line includes the full-automatic die casting machine for producing grid 1 set gradually and cuts intubation machine 4 automatically, cuts automatically slotting
Pipe machine 4 is connected with full-automatic paste extruding machine 5.
As optional embodiment, full-automatic die casting machine for producing grid 1 includes die casting machine body 101, on die casting machine body 101
Automatic leading device 104 is installed, the top of die casting machine body 101 is provided with switch board 105, is provided with die casting machine body 101
Membrane jetter structure 103, the side of Membrane jetter structure 103 is provided with takes plate device 102 automatically, is arranged such, frame-type hydraulic locked mode grid pressure
Casting machine is used for pressure-casting, jet mould mechanism automatic spraying releasing agent while mould is opened, mould is successfully stripped, takes automatically
Plate system is collected automatically by manipulator and various drive cylinders to grid, and automatic leading system is from trend frame-type hydraulic
Locked mode die casting machine for producing grid provides lead, ensures the supply of lead liquid;Equipment whole-process automatic control, labor strength is reduced, reduce people
With directly contacting for lead, security and efficiency are improved;
Full-automatic paste extruding machine 5 includes squeezing cream pump 501, squeezes cream pump 501 and is connected with crowded paste system main frame 502, squeezes paste system master
The side of machine 502 is provided with grid conveyer 510, and crowded paste system main frame 502 is online automatic controller 509, squeezes paste system main frame
502 opposite sides are provided with once flushing device 508, and once flushing device 508 is connected with ultrasonic wave automatic welding machine 507, and ultrasonic wave is certainly
The dynamic top of bonding machine 507 is provided with automatic bottom machine 503, and the other end of ultrasonic wave automatic welding machine 507 is provided with automatic dress of weighing
506 are put, the top of automatic weighing device 506 is provided with automatic rinser 504, and the side of automatic weighing device 506 is provided with substandard products and returned
Receipts machine 505;
The full-automatic main frame of lead-power machine 2 is controlled using PLC, and chain drive is used inside main frame, and the full-automatic inside of lead-power machine 2 adds
Lead button part is using sealing feeding structure, and main frame is provided with temperature monitoring, and air intake using 3 thermometric modes in roller
Mouth is provided with secondary air device, is arranged such, main frame uses chain drive, and smooth running, power drain is low, easy to maintenance;
Main frame and leading grain part, using special design structure, feed under air-proof condition, ensure that roller interior air-flow is steady;Main frame is adopted
With 3 thermometric modes in roller, determine that temperature is true in roller, when some point temperature exceeds setting value, control system will be certainly
It is dynamic that water-spraying control is carried out to relevant position, it is ensured that temperature stabilization in roller;Using secondary air device, prevent cloth bag laying dust device from filtering
Bag overheat, extends life-span of the filter bag;Using Industrial man-machine interface touch-screen and PLC control lead-power machine parameters, and record is real automatically
When technological parameter, when system occurs abnormal, touch-screen can sound and light alarm immediately, prompt operator manually or automatically be controlled
System;The processing of tail gas removing dust device, discharge meet national standard;
The full-automatic internal spindle of paste mixing machine 3, pot, scraper are made of stainless steel material, are closed to use on the outside of cream cylinder and are followed
Ring water cooling, full-automatic paste mixing machine 3 have small volume, and rational in infrastructure, stable performance, production efficiency is high, the spy such as low production cost
Point, lead powder metering feed can be automatically performed, the function such as lead powder is weighed, quick and cream and lead plaster storage;
The full-automatic inside of solidification dry kiln 6 is touched wet end part and is made of stainless steel material, and three-dimensional cloth wind is used in kiln
Mode sets air outlet, and outside is provided with touch monitor screen, import Temperature Humidity Sensor high temperature resistant, it is anticorrosive, do not condense, essence
Degree is high;Full-automatic solidification dry kiln 6 uses import PLC touch panel monitor systems, and the visualization control of multiprogram multistage, Quan Zhong can be achieved
Text operation;Indoor all tactile wet elements are that stainless steel material makes;Using three-dimensional cloth wind mode, indoor temperature and humidity is uniform, really
The physics and chemistry uniformity for protecting pole plate after solidification is dried is good;Special drum-type stainless steel circulating fan, solidifies dry each stage
Settable different air circulation, is neither layered moisture, accelerates rate of drying again.Unique humidification method, difference can be achieved
At a temperature of polar plate solidification;Included with high temperature, cut off the water supply lack, the multinomial alarm measure such as technological parameter is abnormal, provided with multiple behaviour
Make authority, it is ensured that equipment and safe operation;Operating right is provided with cryptoguard, it is ensured that the safety of parameter settings data;Using only
Vertical proprietary hydrofuge program, can both ensure drying effect, can save the energy again;Chamber body boxboard is using high-quality insulation material through special
Mould compacting forms, and does not absorb water, and high insulating effect, saves the energy.
Using said structure, alloy lead raw material are gone out positive plate by full-automatic die casting machine for producing grid 1 by technological requirement processing die casting
Grid, then positive grid cut after given size and automatic intubation with the automatic intubation machine that cuts;Simultaneously by full-automatic lead powder
Electrolytic lead raw material are processed into lead powder by machine 2 according to technological requirement, and lead powder is through adding the red lead of constant weight and other are compound
It is stirred after additive with full-automatic paste mixing machine 3, and into the cream for meeting storage battery production technological requirement, the lead that then will be become reconciled
Cream squeezes into the positive grid for being plugged pipe through full-automatic paste extruding machine 5, is finally put into the positive plate for meeting weight demands for squeezing good cream entirely
Solidification drying is carried out in automatic solidification dry kiln 6, is taken out after the completion of drying, you can complete the life of tube-sbaped positive plate
Production process;
Designed by full-automation, cell production process automaticity is high, and operator is few, and reduces operator
Labor intensity, by cell production process to lead powder carry out sealing close cream, prevented lead dust pollution substantially;
By optimizing to the performance of each production equipment on production line, the safety coefficient of equipment operation, and more supernumerary segment are improved
Can be environmentally friendly, reduce the production cost of battery.
Preferred embodiment of the present utility model is the foregoing is only, it is all at this not to limit the utility model
All any modification, equivalent and improvement made within the spirit and principle of utility model etc., should be included in the utility model
Protection domain within.
Claims (6)
1. a kind of lead-acid accumulator tubular type squeezes cream positive plate production line, it is characterised in that:Given birth to including parallel arrangement of lead powder cream
Producing line and grid production line, the lead powder cream production line are connected with the grid production line with full-automatic paste extruding machine (5), institute
Full-automatic paste extruding machine (5) output end is stated by conveying with full-automatic solidification dry kiln (6);
The lead powder cream production line includes full-automatic lead-power machine (2) and the full-automatic paste mixing machine (3) set gradually, described full-automatic
Paste mixing machine (3) is connected by conveyance conduit with the full-automatic paste extruding machine (5);
The grid production line include the full-automatic die casting machine for producing grid (1) that sets gradually and it is automatic cut intubation machine (4), it is described oneself
The dynamic intubation machine (4) that cuts is connected with the full-automatic paste extruding machine (5).
2. a kind of lead-acid accumulator tubular type squeezes cream positive plate production line according to claim 1, it is characterised in that:It is described complete
Automatic die casting machine for producing grid (1) includes die casting machine body (101), and automatic leading device is provided with the die casting machine body (101)
(104) switch board (105), is provided with above the die casting machine body (101), spray is installed on the die casting machine body (101)
Film mechanism (103), Membrane jetter structure (103) side is provided with takes plate device (102) automatically.
3. a kind of lead-acid accumulator tubular type squeezes cream positive plate production line according to claim 2, it is characterised in that:It is described complete
Automatic paste extruding machine (5) includes squeezing cream pump (501), and the crowded cream pump (501) is connected with crowded paste system main frame (502), the crowded cream
System host (502) side is provided with grid conveyer (510), and the crowded paste system main frame (502) is online automatic controller
(509), crowded paste system main frame (502) opposite side is provided with once flushing device (508), and the once flushing device (508) is even
Ultrasonic wave automatic welding machine (507) is connected to, automatic bottom machine (503) is installed at the top of the ultrasonic wave automatic welding machine (507),
Ultrasonic wave automatic welding machine (507) other end is provided with automatic weighing device (506), the automatic weighing device (506)
Top is provided with automatic rinser (504), and automatic weighing device (506) side is provided with substandard products recycling machine (505).
4. a kind of lead-acid accumulator tubular type squeezes cream positive plate production line according to claim 3, it is characterised in that:It is described complete
Automatic lead-power machine (2) main frame is controlled using PLC, and chain drive, the full-automatic internal leading of lead-power machine (2) are used inside main frame
Grain part is using sealing feeding structure, and main frame is provided with temperature monitoring, and air inlet using 3 thermometric modes in roller
It is provided with secondary air device.
5. a kind of lead-acid accumulator tubular type squeezes cream positive plate production line according to claim 4, it is characterised in that:It is described complete
Automatic paste mixing machine (3) internal spindle, pot, scraper are made of stainless steel material, are closed and are used circulating water on the outside of cream cylinder.
6. a kind of lead-acid accumulator tubular type squeezes cream positive plate production line according to claim 5, it is characterised in that:It is described complete
Tactile wet end part is made of stainless steel material inside automatic solidification dry kiln (6), and is set in kiln using three-dimensional cloth wind mode
Air outlet, and outside is provided with touch monitor screen.
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CN201721105849.0U CN207097946U (en) | 2017-08-31 | 2017-08-31 | A kind of lead-acid accumulator tubular type squeezes cream positive plate production line |
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CN201721105849.0U CN207097946U (en) | 2017-08-31 | 2017-08-31 | A kind of lead-acid accumulator tubular type squeezes cream positive plate production line |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110947334A (en) * | 2019-12-06 | 2020-04-03 | 河南超威正效电源有限公司 | Paste mixing auxiliary material adding system |
CN115207294A (en) * | 2022-09-16 | 2022-10-18 | 淄博鑫旭电源科技有限公司 | Tubular positive grid pulp squeezing system |
-
2017
- 2017-08-31 CN CN201721105849.0U patent/CN207097946U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110947334A (en) * | 2019-12-06 | 2020-04-03 | 河南超威正效电源有限公司 | Paste mixing auxiliary material adding system |
CN115207294A (en) * | 2022-09-16 | 2022-10-18 | 淄博鑫旭电源科技有限公司 | Tubular positive grid pulp squeezing system |
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