CN207093081U - A kind of flitting for ultra-thin coal seam - Google Patents
A kind of flitting for ultra-thin coal seam Download PDFInfo
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- CN207093081U CN207093081U CN201720941282.4U CN201720941282U CN207093081U CN 207093081 U CN207093081 U CN 207093081U CN 201720941282 U CN201720941282 U CN 201720941282U CN 207093081 U CN207093081 U CN 207093081U
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Abstract
It the utility model is related to a kind of flitting for ultra-thin coal seam, by support member, traction element, cutting part and electric-controlled parts composition, support member is used to support coal-winning machine body and each part, including the bedplate located at bottom, traction element is used to drive coal-winning machine to move, including the chute located at ground, chain and traction drive mechanism for traction, cutting part is used for cut coal seam, including cutting drum and cut drive mechanism, electric-controlled parts are used for the operation for controlling coal-winning machine, including Electric Appliance Cabinet and main controller, bedplate is located at the top of chute, and carry out left and right along chute in the presence of traction drive mechanism and move back and forth, cutting part is located at the edge of support member, cutting drum is by after the cut of coal seam, helical blade effect through cutting drum is pushed into drag conveyor.Compared with prior art, this coal-winning machine small volume, light weight, mobility strong, coal mining intelligentized control method.
Description
Technical field
It the utility model is related to a kind of coal excavation apparatus, and in particular to a kind of flitting for ultra-thin coal seam.
Background technology
Coal is the main body energy in China, and coal industry is the important foundation production of relation energy security and lifelines of the national economy
Industry.Coal seam of the thickness less than 1.3m is incorporated in China into belongs to ultra-thin coal seam for girdle, coal seam of the thickness less than 0.8m.Study of Thin
And ultra-thin coal seam high efficient mining technology has important practical significance.China's girdle resource distribution is extensive, below 1.3m coal seams
Recoverable reserves accounts for the 20% of whole recoverable reserves.It is very big in some provinces, area's girdle reserves proportion, as Sichuan Province accounts for 60%,
Shandong Province accounts for 54%, and Heilongjiang Province accounts for 51%, and Guizhou Province accounts for 37%.Particularly accounted for only in southern area, some province girdles
More than 50%, and girdle distribution is wide, and ature of coal is good.It is but thin compared with middle thick and high seam due to its working seam thickness of thin
There is working under hard conditions, equipment movement is difficult for coal seam mechanical mining, the geological structure such as Coal Seam Thickness Change, tomography, to thin
Coal seam equipment production performance influence is big, and input-output ratio is high, economic benefit is not so good as the specific questions such as thick and medium-thickness seam, makes
It is relatively slow into girdle mechanical mining technology development speed.
In addition, to some thin, high seams and the colliery deposited, because thin seam mining speed is slow, make the middle thickness of its underpart
Coal seam cannot exploit in time for a long time, be taken over so that influenceing the normal of working face, and some can only just be forced to lose some bog-head coals
Layer resource.With in large quantities of collieries, the resource exploitation of high seam it is relatively more so that resource is fewer and fewer, so girdle is opened
Adopt and be included in schedule.Therefore, the low seam mining machinery for being adapted to the actual national conditions in China is developed, to adapt to different coal bed textures, is carried
The operating efficiency that high girdle is mined is the task of top priority.Initial stage is generally preferentially exploited medium-thickness seam in past, each mining area in operation,
Less than 1.3 meters of coal seam is all abandoned, and wastes a large amount of precious resources, shortens the viability of mine, constrains whole coal
The coordinated development of charcoal industry.Coal is non-renewable resources, and many collieries are with the continuous extension of the exploitation time limit, medium-thickness seam money
Source is close to exhaustion, for the Yanchang Area length of service, it has to start back production thin layer coal.In this case, in order to treasure
Existing coal resources, coal resources are liberated by every possible means, improve coal recovery rate to greatest extent.
China's low seam mining machinery passes through the development of more than 40 years, and technology has become ripe, but also several outstanding problems:First
Because the volume and weight of coal-winning machine is excessive, the installation and displacement in working face are all very difficult, and cost still compares
High (10,000,000 yuan or so), big-and-middle-sized colliery and the relatively good mining area of seam construction condition are can be only applied to, and mining height is general
More than 1 meter can only be adapted to, less than 0.8 meter of thin layer coal-winning machine is still blank at home at present.Therefore middle and small scale coal mine is anxious
Need a kind of compact and flexible, economic and practical thin layer and thin layer coal-winning machine.Because small-size coal mine accounts for the 2/3 of whole colliery quantity,
Its radix is huge, thus pent-up demand amount is very considerable, and coal-winning machine is typically all and worked continuously within 24 hours in underground in addition, and
Working environment is poor, and the service life of critical component is low, and frequency of maintenance is high, and maintenance cost is high.
Utility model content
The purpose of this utility model is exactly to provide a kind of roller for ultra-thin coal seam in order to solve the above problems and mine
Machine.
The purpose of this utility model is achieved through the following technical solutions:
A kind of flitting for ultra-thin coal seam, by support member, traction element, cutting part and electric-controlled parts
Composition, wherein:Described support member is used to support coal-winning machine body and each part, including the bedplate located at bottom;It is described
Traction element be used to drive coal-winning machine to move, including the chute located at ground, the chain for traction and traction drive machine
Structure;Described cutting part is used for cut coal seam, including cutting drum and cut drive mechanism;Described electric-controlled parts are used for
Control the operation of coal-winning machine, including Electric Appliance Cabinet and main controller;Described bedplate is located at the top of chute, and in traction drive
Left and right is carried out in the presence of mechanism along chute to move back and forth, described cutting part is located at the edge of support member, described
For cutting drum by after the cut of coal seam, the helical blade effect through cutting drum is pushed into drag conveyor.
Further, described chain is parallel with chute, and described chain is fixed on coal mining metope or so two by anchor point
Side.
Further, described traction drive mechanism includes traction electric machine and the planetary reduction gear being connected with traction electric machine
Machine, planetary reducer output end connection traction gear, and power is exported by chain.
Further, described cutting drum front end is provided with shelves coal plate, described cutting drum connection external spraying component.
Further, described cut drive mechanism includes cutting motor and the reduction gearing being connected with cutting motor
Case.
Further, described coal-winning machine is provided with safe early warning component, including gas concentration monitoring sensor and alarm,
Gas and toxic and harmful gas concentration measurement and control can be detected in real time, and carries out alarm, and realization automatically powers off, and increases work safety
Property.
Further, described support member also includes automatically controlled bracket, middle bracket, lifting front rack and safety door hook group
Part.
Further, described cutting drum is provided with carbide cutting cutter head.
Further, the fuselage of the coal-winning machine is highly 450-500mm, a diameter of 450-500mm of coal-winning machine cutting drum.
Further, described main controller is equipped with Intelligentized mining system, and outside sets LCDs, shows fortune in real time
Row operating mode, there is the functions such as monitoring, fault inquiry, operation memory.
Operation principle of the present utility model is, before coal mining, first in the chain of exploitation working region prepackage traction and for adopting
The chute of coal machine operation, chain is fixed on the right and left of coal mining metope by anchor point, parallel with chute, and coal-winning machine passes through traction
Motor driven traction gear is back and forth run by chute or so along conduction chain, then opens one in the lower left corner of coal mining metope
The initial coal mining mouth cut for coal-winning machine cutting drum, startup external spraying dedusting, startup coal-winning machine cutting drum, spiral helicine section
Cut roller and coal breakage is realized in a manner of gear hobbing using the carbide cutting cutter head being embedded on roller, the coal fallen is in coal-winning machine
Drag conveyor is pushed into the presence of cutting drum helical blade, coal-winning machine is started by chain and chute bilateral reciprocation
Mine, treat that the exploitation of full wafer metope is completed, coal-winning machine exploits next layer of rib by being promoted before longitudinal rail.
Compared with existing coal-winning machine, the utility model has the advantage of:
1st, coal-winning machine critical piece makes machine shape smaller using compact layout type staggeredly;
2nd, coal-winning machine cutting drum is small, and minimum mining height size is small, and minimum coal mining floor height can as little as 0.55 meter, cuts deep 0.6 meter;
3rd, light weight, power configuration rationally, mobility strong:Gross mass is less than 4.5 tons, power of traction motor 55KW, traction
Speed is more than 30 ms/min;
4th, use range is wide:The ultra-thin coal seam of applicable mining height scope 0.55-1.3 rice;
5th, controller is equipped with Intelligentized mining system, and LCDs shows real time execution operating mode, and coal mining process reaches intelligence
Energyization controls;
6th, operational security is high:Increase gas and toxic and harmful gas concentration measurement and control and warning function, can be achieved from dynamic circuit breaker
Electricity, structure design advantages of simple, maintenance cost are low.
Brief description of the drawings
Fig. 1 is overlooking the structure diagram of the present utility model;
Fig. 2 is main structure diagram of the present utility model;
In figure:Cutting motor 1, middle bracket 2, reduction gear box 3, lifting front rack 4, chain 5, chute 6, shelves coal plate 7, cut
Cut roller 8, external spraying component 9, traction electric machine 10, planetary reducer 11, safe hook assembly 12, Electric Appliance Cabinet 13, automatically controlled bracket 14,
Safe early warning component 15, bedplate 16, main controller 17.
Embodiment
The utility model is described in detail with specific embodiment below in conjunction with the accompanying drawings.
Embodiment 1
A kind of flitting for ultra-thin coal seam, such as Fig. 1,2, by support member, traction element, cutting part and
Electric-controlled parts form, wherein:Support member is used to support coal-winning machine body and each part, including the bedplate 16 located at bottom;
Traction element is used to drive coal-winning machine to move, including the chute 6 located at ground, the chain 5 for traction and traction drive machine
Structure;Cutting part is used for cut coal seam, including cutting drum 8 and cut drive mechanism;Electric-controlled parts are used to control coal-winning machine
Operation, including Electric Appliance Cabinet 13 and main controller 17;Bedplate 16 is located at the top of chute 6, and in the work of traction drive mechanism
Carried out left and right with lower along chute 6 and moved back and forth, cutting part is located at the edge of support member, and cutting drum 8 is by coal seam cut
Afterwards, the helical blade effect through cutting drum 8 is pushed into drag conveyor.
Specifically, chain 5 is parallel with chute 6, chain 5 is fixed on coal mining metope the right and left, traction drive by anchor point
Mechanism includes traction electric machine 10 and the planetary reducer 11 being connected with traction electric machine 10, and the connection of the output end of planetary reducer 11 is led
To draw gear, and power is exported by chain 5, the front end of cutting drum 8 is provided with shelves coal plate 7, and cutting drum 8 connects external spraying component 9,
Cut drive mechanism includes cutting motor 1 and the reduction gear box 3 being connected with cutting motor 1, coal-winning machine are provided with safe early warning
Component 15, including gas concentration monitoring sensor and alarm, before support member also includes automatically controlled bracket 14, middle bracket 2, lifting
Bracket 4 and safe hook assembly 12, cutting drum 8 are provided with carbide cutting cutter head, and the fuselage of the coal-winning machine is highly
0.475m, coal-winning machine cutting drum diameter phi 470mm.
Before coal mining, the chain 5 first drawn in the prepackage of exploitation working region and the chute 6 for coal-winning machine operation, chain 5 are logical
The right and left that anchor point is fixed on coal mining metope is crossed, parallel with chute 6, coal-winning machine drives traction gear edge by traction electric machine 10
Conduction chain 5, back and forth run by chute 6 or so, one is then opened in the lower left corner of coal mining metope for coal-winning machine cutting drum 8
The initial coal mining mouth of incision, start the dedusting of external spraying component 7, start coal-winning machine cutting drum 8, cutter tip is in a manner of gear hobbing
Coal breakage is realized, the coal fallen is pushed into drag conveyor in the presence of the helical blade of coal-winning machine cutting drum 8, treats full wafer metope
Exploitation is completed, and coal-winning machine exploits next layer of rib by being promoted before longitudinal rail.
Claims (9)
- A kind of 1. flitting for ultra-thin coal seam, it is characterised in that by support member, traction element, cutting part with And electric-controlled parts composition, wherein:Described support member is used to support coal-winning machine body and each part, including the bedplate (16) located at bottom;Described traction element is used to drive coal-winning machine to move, including the chute (6) located at ground, the chain (5) for traction And traction drive mechanism;Described cutting part is used for cut coal seam, including cutting drum (8) and cut drive mechanism;Described electric-controlled parts are used for the operation for controlling coal-winning machine, including Electric Appliance Cabinet (13) and main controller (17);Described bedplate (16) is located at the top of chute (6), and carries out a left side along chute (6) in the presence of traction drive mechanism The right side moves back and forth, and described cutting part is located at the edge of support member, described cutting drum (8) by after the cut of coal seam, Helical blade effect through cutting drum (8) is pushed into drag conveyor.
- A kind of 2. flitting for ultra-thin coal seam according to claim 1, it is characterised in that described chain (5) parallel with chute (6), described chain (5) is fixed on coal mining metope the right and left by anchor point.
- 3. a kind of flitting for ultra-thin coal seam according to claim 1, it is characterised in that described traction is driven Motivation structure includes traction electric machine (10) and the planetary reducer (11) being connected with traction electric machine (10), planetary reducer (11) are defeated Go out end connection traction gear, and power is exported by chain (5).
- A kind of 4. flitting for ultra-thin coal seam according to claim 1, it is characterised in that described cut rolling Cylinder (8) front end is provided with shelves coal plate (7), described cutting drum (8) connection external spraying component (9).
- 5. a kind of flitting for ultra-thin coal seam according to claim 1, it is characterised in that described cut drives Motivation structure includes cutting motor (1) and the reduction gear box (3) being connected with cutting motor (1).
- A kind of 6. flitting for ultra-thin coal seam according to claim 1, it is characterised in that described coal-winning machine Provided with safe early warning component (15), including gas concentration monitoring sensor and alarm.
- A kind of 7. flitting for ultra-thin coal seam according to claim 1, it is characterised in that described supporting part Part also includes automatically controlled bracket (14), middle bracket (2), lifting front rack (4) and safe hook assembly (12).
- A kind of 8. flitting for ultra-thin coal seam according to claim 1, it is characterised in that described cut rolling Cylinder (8) is provided with carbide cutting cutter head.
- A kind of 9. flitting for ultra-thin coal seam according to claim 1, it is characterised in that the machine of the coal-winning machine Height degree is 450-500mm, a diameter of 450-500mm of coal-winning machine cutting drum.
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CN201720941282.4U CN207093081U (en) | 2017-07-31 | 2017-07-31 | A kind of flitting for ultra-thin coal seam |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109322663A (en) * | 2017-07-31 | 2019-02-12 | 田中金属加工(上海)有限公司 | A kind of flitting for ultra-thin coal seam |
CN114017023A (en) * | 2021-12-01 | 2022-02-08 | 永城煤电控股集团有限公司 | Geological coal mining device |
-
2017
- 2017-07-31 CN CN201720941282.4U patent/CN207093081U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109322663A (en) * | 2017-07-31 | 2019-02-12 | 田中金属加工(上海)有限公司 | A kind of flitting for ultra-thin coal seam |
CN114017023A (en) * | 2021-12-01 | 2022-02-08 | 永城煤电控股集团有限公司 | Geological coal mining device |
CN114017023B (en) * | 2021-12-01 | 2023-10-27 | 永城煤电控股集团有限公司 | Mining device for geological coal |
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