CN207091575U - A kind of artificial grass filaments manufacture device - Google Patents
A kind of artificial grass filaments manufacture device Download PDFInfo
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- CN207091575U CN207091575U CN201720784274.3U CN201720784274U CN207091575U CN 207091575 U CN207091575 U CN 207091575U CN 201720784274 U CN201720784274 U CN 201720784274U CN 207091575 U CN207091575 U CN 207091575U
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- shaping
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- grass filaments
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Abstract
A kind of artificial grass filaments manufacture device, including extrusion device, cooling water tank, sub-wire device, drafting system, shaping equipment and the wrap-up set gradually along manufacturing process；The extrusion device includes three single screw extrusion machines；Measuring pump is equipped with the single screw extrusion machine；The head pressure of each single screw extrusion machine is 3 8MPa, and spinneret is equipped with head；The drafting system includes traction roller, boiler, dehumidification equipment and the drawing-off roller connected according to manufacturing process；Described dehumidification equipment is provided with water squeezing pressure roller and water removal air knife；The shaping equipment includes at least one shaping baking oven and at least one shaping roller tube；The device sets three screw extruders, can once form three color grass silks, is not required to by step of pooling capital, and by equipment cooperation manufacturing process and the control to processing conditions, obtained three colors grass silk uniform color, good toughness, does not ftracture.
Description
Technical field
A kind of artificial grass filaments manufacture device is the utility model is related to, belongs to pedaline manufacturing technology field.
Background technology
With the development and progress of science and technology, the application field of pedaline constantly expanding, the application of pedaline at present by
Gradually extend to motion, leisure, space flight, building materials, military affairs etc.；Therefore pedaline is also increasingly favored by people.But
Common artificial grass filaments are typically manufactured by melt spinning method and obtained, and it is needed fused raw material spinneret into careless silk, but in people
Make in careless field devices, only monochromatic wire drawing machine or double-colored wire drawing machine, be to prepare three kinds of different colours respectively for three color grass silks
Sub-thread silk, then pool capital, or prepare monochromatic silk, double-colored silk respectively, then pool capital.
Utility model content
For overcome the deficiencies in the prior art, first purpose of the present utility model is to provide a kind of artificial grass filaments manufacture
Device, the device set three screw extruders, can once form three color grass silks, are not required to by step of pooling capital, and pass through equipment
Coordinate manufacturing process and the control to processing conditions, obtained three colors grass silk uniform color, good toughness, do not ftracture.
Realize that the purpose of this utility model can reach by adopting the following technical scheme that：A kind of artificial grass filaments manufacture dress
Put, including extrusion device, cooling water tank, sub-wire device, drafting system, shaping equipment and the winding set gradually along manufacturing process
Device；The extrusion device includes three single screw extrusion machines；Measuring pump is equipped with the single screw extrusion machine；It is described each
The head pressure of individual single screw extrusion machine is 3-8MPa, and extrusion temperature is 210-250 DEG C, and spinneret is equipped with head；It is described
Drafting system includes traction roller, boiler, dehumidification equipment and the drawing-off roller connected according to manufacturing process；Described dehumidification equipment
It is provided with water squeezing pressure roller and water removal air knife；The shaping equipment includes at least one shaping baking oven and at least one shaping roller tube；
The traction roller, drawing-off roller and shaping roller tube barrel dliameter >=200mm.
Further, the head of three single screw extrusion machines deflects successively, the angle between adjacent two heads
For acute angle or right angle；A diameter of 60-120mm of the screw in single screw extruder.
Further, the hole count of the spinneret is 72 holes or 96 holes.
Further, the temperature of the cooling water tank is 20-40 DEG C.
Further, the temperature of the boiler is 80-100 DEG C.
Further, the surface of the water squeezing pressure roller is covered with flexible polyurethane glue-line；The Rockwell of the flexible polyurethane glue-line
Hardness is 50-80HRC.
Further, the water removal air knife is 2-4 groups.
Further, the shaping baking oven be hot air shaping baking oven, steam shaping baking oven and water-bath shaping baking oven in extremely
Few one kind.
Further, the shaping equipment includes two shaping baking ovens and two shaping roller tubes, to be connected according to manufacturing process
The first shaping baking oven, the first shaping roller tube, the second shaping baking oven and the second shaping roller tube.
Further, the shaping roller tube is provided with least three rollers；In the shaping roller tube being connected with wrap-up at least
Two rollers are cold water roller.
Compared with prior art, the beneficial effects of the utility model are：
1st, the utility model sets three single screw extrusion machines, can once form three color grass silks, is not required to by step of pooling capital,
Manufacture efficiency greatly improves；
2nd, the utility model coordinates manufacturing process to be controlled processing conditions with equipment, obtained three colors grass silk fidelity
Height, specifications design is more rich and varied, uniform color, good toughness, does not ftracture.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model；
Fig. 2 is top view of the present utility model；
In figure, 1, extrusion device；11st, single screw extrusion machine；12nd, measuring pump；13rd, spinneret；2nd, cooling water tank；3rd, sub-wire
Device；4th, drafting system；41st, roller is drawn；42nd, boiler；43rd, dehumidification equipment；431st, water squeezing pressure roller；432nd, air knife is removed water；
44th, drawing-off roller；5th, shaping equipment；51st, the first shaping baking oven；52nd, the second shaping baking oven；53rd, the first shaping roller tube；54th,
Two shaping roller tubes；6th, wrap-up.
Embodiment
Below, with reference to accompanying drawing and embodiment, the utility model is described further：
A kind of artificial grass filaments manufacture device, including extrusion device, cooling water tank, the sub-wire dress set gradually along manufacturing process
Put, drafting system, shaping equipment and wrap-up；Extrusion device includes three single screw extrusion machines；On single screw extrusion machine
Provided with measuring pump；The head pressure of each single screw extrusion machine is 3-8MPa, and extrusion temperature is 210-250 DEG C, on head
Provided with spinneret；Drafting system includes traction roller, boiler, dehumidification equipment and the drawing-off roller connected according to manufacturing process；'s
Dehumidification equipment is provided with water squeezing pressure roller and water removal air knife；Shaping equipment includes at least one shaping baking oven and at least one setting roll
Cylinder；The traction roller, drawing-off roller and shaping roller tube barrel dliameter >=200mm.
Measuring pump can ensure that head pressure is stable in single screw extrusion machine.
Sub-wire device ensures that careless silk does not intersect, be not overlapping in process of production, process stabilizing.
Draw roller, drawing-off roller and shaping roller tube barrel dliameter >=200mm, to obtain larger careless silk cornerite, make grass
Silk is non-slip on roller；Draw roll tube length degree can design according to one-shot forming grass silk quantity, and general length is 1-2m, excellent
Select 1.2-1.8m；The width of drafting system and shaping equipment is also required to be consistent with roller.
As preferred embodiment, the head of three single screw extrusion machines deflects successively, between adjacent two heads
Angle be acute angle；A diameter of 60-120mm of screw in single screw extruder.
As preferred embodiment, the hole shape of spinneret is corresponding with the artificial grass filaments shape manufactured；Perforate shape
Shape can determine the shape of artificial grass filaments, and the hole count of spinneret is 72 holes or 96 holes.
As preferred embodiment, the temperature of cooling water tank is 20-40 DEG C.
As preferred embodiment, the temperature of boiler is 80-100 DEG C；Boiler is artificial grass filaments hot bath drawing-off
Uniform origin of heat is provided；Water-bath boiler drawing-off, temperature is uniform, and careless filament drafting effect is good, and no slub, color and luster is bright and clean,
Intensity is high, and drawing-off ratio is generally 4.5-7.5 times.
As preferred embodiment, the surface of water squeezing pressure roller is covered with flexible polyurethane glue-line；The Lip river of flexible polyurethane glue-line
Family name's hardness is 50-80HRC.
As preferred embodiment, water removal air knife is 2-4 groups；Water removal air knife effectively dries up the moisture in careless silk table face, makes
More uniform, the careless silk not clot of step medium-height grass silk sizing subsequently is obtained, shrinkage factor is low.
As preferred embodiment, shaping baking oven is hot air shaping baking oven, steam shaping baking oven and water-bath shaping baking oven
At least one of.
As preferred embodiment, shaping equipment includes two shaping baking ovens and two shaping roller tubes, is according to manufacture work
The first shaping baking oven, the first shaping roller tube, the second shaping baking oven and the second shaping roller tube of sequence connection.
As preferred embodiment, at least two rollers are cold water in the second shaping roller tube being connected with wrap-up
Roller；Cold water roller ensures that careless silk can be sufficiently cool before wrap-up, avoids secondary drawing-off.
As preferred embodiment, shaping roller tube is provided with least three rollers；In the shaping roller tube being connected with wrap-up
At least two rollers are cold water roller.
Embodiment 1
Reference picture 1 simultaneously combines Fig. 2, a kind of artificial grass filaments manufacture device, including the extrusion set gradually along manufacturing process fills
Put 1, cooling water tank 2, sub-wire device 3, drafting system 4, shaping equipment 5 and wrap-up 6；Extrusion device 1 includes three single spiral shells
Bar extruder 11；Measuring pump 12 is equipped with single screw extrusion machine 11；The head pressure of three single screw extrusion machines 11 is
5MPa, extrusion temperature are 230 DEG C, and spinneret 13 is equipped with head；Drafting system 4 includes the carry-over pinch rolls connected according to manufacturing process
Cylinder 41, boiler 42, dehumidification equipment 43 and drawing-off roller 44；Draw roller 41, barrel dliameter=220mm of drawing-off roller 44, length
For 1.5m；Dehumidification equipment 43 is provided with water squeezing pressure roller 431 and water removal air knife 432；Shaping equipment 5 includes shaping baking oven and setting roll
Cylinder；Barrel dliameter=220mm of shaping roller tube.
Wherein, the head of three single screw extrusion machines 11 deflects successively, and the angle between adjacent two heads is 30 °；
A diameter of 100mm of screw rod in single screw extrusion machine 11.
Wherein, the hole shape of spinneret 13 is corresponding with the artificial grass filaments shape manufactured；Hole shape can determine artificial
The shape of careless silk, the hole count of spinneret 13 is 96 holes.
Wherein, the temperature of cooling water tank 2 is 30 DEG C.
Wherein, the temperature of boiler 42 is 90 DEG C.
Wherein, the surface of water squeezing pressure roller 431 is covered with flexible polyurethane glue-line；The Rockwell hardness of flexible polyurethane glue-line is
70HRC。
Wherein, it is 3 groups to remove water air knife 432.
Wherein, shaping equipment 5 includes two shaping baking ovens and two shaping roller tubes, is to determine according to the first of manufacturing process's connection
Type baking oven 51, the first shaping roller tube 52, the second shaping baking oven 53 and the second shaping roller tube 54.
Wherein, the first shaping baking oven 51 and the second shaping baking oven 53 are hot air shaping baking oven, and temperature is 130 DEG C.
Wherein, the first shaping roller tube 52 is provided with three rollers；Second shaping roller tube 54 is provided with five rollers；Second shaping roller tube 54
It is connected with wrap-up 6, it is cold water roller there are two rollers in the second shaping roller tube 54, and the temperature of cold water roller is 15 DEG C.
Above artificial grass filaments manufacture device produces for 12000Dtex diamonds monofilament, and parameter is as shown in Table 1：
The parameter setting of the embodiment 1 of form 1
| Single screw extrusion machine speed | 50RPM |
| Metering pump speeds | 40RPM |
| Draw roller speed | 25 ms/min |
| Drawing-off roller speed | 125 ms/min |
| First shaping roller tube speed | 100 ms/min |
| Second shaping roller tube speed | 90 ms/min |
Manufacturing process is：Raw material is poured into single screw extrusion machine, different single screw extrusion machines can be put into different colours
Raw material；Extruded to cooling water tank and be cooled and shaped by single screw extrusion machine, after sub-wire device comb is whole, filled into drawing-off
Put and drawn, dehumidified and drawing-off, stretcher strain, improve mechanical property；Subsequently into the shape of shaping equipment stable prod, most
Wound afterwards by wrap-up.
The performance of obtained 12000Dtex artificial grass filaments：
6 gangs of careless silk maximum pull-off force 115N, the elongation at break of 6 strands of careless silks is 150%；
Single careless silk pull-off force 22N, single careless silk elongation at break 30%；
90 DEG C of baking ovens determine shrinkage factor after heating 5 minutes be 4%.
For those skilled in the art, technical scheme that can be as described above and design, make other each
Kind is corresponding to be changed and deforms, and all these change and deformed the guarantor that should all belong to the utility model claims
Within the scope of shield.
Claims (10)
1. a kind of artificial grass filaments manufacture device, it is characterised in that including extrusion device, the cooling water set gradually along manufacturing process
Case, sub-wire device, drafting system, shaping equipment and wrap-up；The extrusion device includes three single screw extrusion machines；It is described
Measuring pump is equipped with single screw extrusion machine；The head pressure of each single screw extrusion machine is 3-8MPa, extrusion temperature
For 210-250 DEG C, spinneret is equipped with head；The drafting system includes the traction roller according to manufacturing process's connection, hot water
Case, dehumidification equipment and drawing-off roller；Described dehumidification equipment is provided with water squeezing pressure roller and water removal air knife；The shaping equipment includes
At least one shaping baking oven and at least one shaping roller tube；The traction roller, drawing-off roller and shaping roller tube barrel dliameter >=
200mm。
2. artificial grass filaments manufacture device as claimed in claim 1, it is characterised in that the head of three single screw extrusion machines
Deflect successively, the angle between adjacent two heads is acute angle or right angle；The screw in single screw extruder it is a diameter of
60-120mm。
3. artificial grass filaments manufacture device as claimed in claim 1, it is characterised in that the hole count of the spinneret is 72 holes or 96
Hole.
4. artificial grass filaments manufacture device as claimed in claim 1, it is characterised in that the temperature of the cooling water tank is 20-40
℃。
5. artificial grass filaments manufacture device as claimed in claim 1, it is characterised in that the temperature of the boiler is 80-100
℃。
6. artificial grass filaments manufacture device as claimed in claim 1, it is characterised in that the surface of the water squeezing pressure roller is covered with poly-
Urethane flexible glue layer；The Rockwell hardness of the flexible polyurethane glue-line is 50-80HRC.
7. artificial grass filaments manufacture device as claimed in claim 1, it is characterised in that the water removal air knife is 2-4 groups.
8. artificial grass filaments manufacture device as claimed in claim 1, it is characterised in that the shaping baking oven dries for hot air shaping
At least one of case, steam shaping baking oven and water-bath shaping baking oven.
9. artificial grass filaments manufacture device as claimed in claim 1, it is characterised in that the shaping equipment includes two sizings and dried
Case and two shaping roller tubes, it is according to the first shaping baking oven of manufacturing process's connection, the first shaping roller tube, the second shaping baking oven and the
Two shaping roller tubes.
10. artificial grass filaments manufacture device as claimed in claim 1, it is characterised in that the shaping roller tube is provided with least three
Roller；At least two rollers are cold water roller in the shaping roller tube being connected with wrap-up.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720784274.3U CN207091575U (en) | 2017-06-30 | 2017-06-30 | A kind of artificial grass filaments manufacture device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720784274.3U CN207091575U (en) | 2017-06-30 | 2017-06-30 | A kind of artificial grass filaments manufacture device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207091575U true CN207091575U (en) | 2018-03-13 |
Family
ID=61554804
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720784274.3U Active CN207091575U (en) | 2017-06-30 | 2017-06-30 | A kind of artificial grass filaments manufacture device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207091575U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107313120A (en) * | 2017-06-30 | 2017-11-03 | 广州傲胜人造草股份有限公司 | A kind of artificial grass filaments manufacture device |
-
2017
- 2017-06-30 CN CN201720784274.3U patent/CN207091575U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107313120A (en) * | 2017-06-30 | 2017-11-03 | 广州傲胜人造草股份有限公司 | A kind of artificial grass filaments manufacture device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information |
Inventor after: Zhu Jiangfeng Inventor after: Shao Shijun Inventor before: Zhu Jiangfeng |
|
| CB03 | Change of inventor or designer information |