CN207088086U - A kind of high-frequency electromagnetic induction directly-heated press heating plate - Google Patents
A kind of high-frequency electromagnetic induction directly-heated press heating plate Download PDFInfo
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- CN207088086U CN207088086U CN201720876216.3U CN201720876216U CN207088086U CN 207088086 U CN207088086 U CN 207088086U CN 201720876216 U CN201720876216 U CN 201720876216U CN 207088086 U CN207088086 U CN 207088086U
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Abstract
The utility model discloses a kind of high-frequency electromagnetic induction directly-heated press heating plate, including heating plate top plate, 0 to some pieces heating plate intermediate plates, heating plate bottom plate, by upper strata steel plate, strengthen high-temperature insulation resin plate, three layers of composition of lower floor's steel plate, enhancing high-temperature insulation resin plate is internally provided with high-temperature electromagnetic wire casing, high-temperature electromagnetic coil, string holes is provided with outside enhancing high-temperature insulation resin plate, high-temperature electric magnet-wire is through string holes in high-temperature electromagnetic wire casing, electro-magnetic screen layer is equipped between the upper strata steel plate and enhancing high-temperature insulation resin plate of heating plate top plate and between the lower floor's steel plate and enhancing high-temperature insulation resin plate of heating plate bottom plate.The self-heating that the utility model realizes heating plate using eddy heating for heating is produced under high-frequency electromagnetic field action, avoids heat energy loss caused by heat transfer, while at utmost reduces unnecessary heat energy loss, improves electrothermal efficiency.
Description
Technical field
Press apparatus field is the utility model is related to, specifically a kind of hot press heating plate.
Background technology
Wood-based plate at present(Furniture)Production generally needs to use hot press, and the thermal source of hot press is from press at present
External heat source, such as(Fire coal, fuel oil, combustion gas etc.)Boiler combustion produces heat energy and transfers thermal energy to heat by steam or conduction oil
The heating platen of press supplies sheet material(Furniture)Hot pressing is bonded.It is known that energy transmittance process along with energy loss, while by
The reduction of the thermal efficiency is caused make it that efficiency is very low in the influence of heat exchange efficiency, therefore in energy-conservation and economically in the presence of greatly wave
Take.
Simultaneously because producing waste gas, dust and small particle while boiler combustion consumption fuel, oxygen gives big compression ring
Cause greatly to pollute in border.Part use biomass fuel due also to sintering cause boiler part long-time high fever to cause boiler
Produce the phenomenon burnt.Also be exactly in the disaster hidden-trouble that fuel combustion is brought, and steam, conduction oil transmitting procedure pipeline let out
Reveal the potential safety hazard brought.Therefore installation, maintenance, maintenance and the security protection cost that traditional mode of heating is brought are high.
Also there are the miniature boiler using Electric heating heating conduction oil and the pot using Electromagnetic Heating mode in recent years
The new technologies such as stove, but all exist clearly disadvantageous.No matter the mode which kind of mode to be heated the heat transfer carrier of conduction oil using is all belonged to
Can all there are heat conduction losses in heat transfer mode of heating.
The hot press electric hot plate of Patent No. 201610396983.4, it is using resistance heating manner, and it is substantially also
It is to use conduction-type mode of heating, first passing through electric energy makes resistance produce heat energy and then transmit heat energy by way of contacting and conducting
To heating platen, its deficiency is the heat energy loss that heat transfer is brought first, secondly, safety is there are if resistance puncture short etc.
Hidden danger.
Patent No. 201620389120.X heating means of hot press and the hot press equipped with the heater, the patent
Employ the principle of electromagnetic induction heating.Although the energy loss problem that existing conduction heating techniques are brought is overcome, simultaneously
The defects of following several respects be present:First, 3-6 independent wire casings and corresponding line are set described in the patent inside heating plate
Circle, due to independent wire casing and the mechanical structure of corresponding area coil conference destruction press plates, it can apply during compressor operation
Very big pressure(The pressure of now universal artificial plate pressing machine is all at 260 tons or so)And press plates are caused to become because stress is recessed
Shape, while immense pressure can make wire casing and damaged even coil short or the open circuit of corresponding coil during compressor operation;Secondly, should
There is no the material of clear and definite fixed plate and thickness its thermodynamic property not to know in patent, it is particularly pressed during compressor operation
The impact that ftercompction is brought when machine works is easy to make fixed plate damaged;Have again is exactly that the limitation that wire casing and coil are set easily causes
Whole plate(Heating platen)Temperature distributing disproportionation is even, plank(Furniture)Whether fitting is evenly distributed to each spot temperature of heating platen requires pole
Height, local temperature is too high to cause fitting plate face to be carbonized, and local temperature is relatively low to cause plate face fitting loosely(Due to plate face
It is bonded using adhesive and adhesive fitting solidification needs certain temperature)And come unglued;Further, using upper described in the patent
The mode of lower heating plate, it is effectively to do work that magnet coil only has a face in the course of the work, the electromagnetic energy in another face
Amount is wasted, at the same if another side exist can if the metal of induced electricity magnetic wave if the part can induced electricity magnetic wave produce and induct
Electric current or heating, potential safety hazard is brought while electric energy is wasted.In addition, described in the patent, " bottom plate is fixed on platform
On " so also just limit to the working method and efficiency of the press.
The content of the invention
For above-mentioned problems of the prior art, the utility model provides a kind of high-frequency electromagnetic induction directly-heated press and added
Hot plate, the self-heating of heating plate is realized using generation eddy heating for heating under high-frequency electromagnetic field action, is avoided caused by heat transfer
Heat energy loss, while unnecessary heat energy loss is at utmost reduced, improve electrothermal efficiency.
Technical problem to be solved in the utility model is realized using following technical scheme:A kind of high-frequency electromagnetic induction
Directly-heated press heating plate, the heating plate include heating plate top plate, 0 to some pieces heating plate intermediate plates, heating plate bottom plates, heating plate
Top plate, heating plate intermediate plate, heating plate bottom plate are by three layers of upper strata steel plate, enhancing high-temperature insulation resin plate, lower floor's steel plate structure
Into enhancing high-temperature insulation resin plate is internally provided with high-temperature electromagnetic wire casing, high-temperature electromagnetic coil, strengthens high-temperature insulation resin
Be provided with string holes outside plate, high-temperature electric magnet-wire through string holes in high-temperature electromagnetic wire casing, the upper strata steel plate of heating plate top plate with
Strengthen high-temperature insulation resin plate between and heating plate bottom plate lower floor's steel plate and enhancing high-temperature insulation resin plate between
Provided with electro-magnetic screen layer.
Further, the high-temperature electromagnetic wire casing is evenly distributed on heating plate intermediate plate into shape is gradually opened close to ellipse spiral shape
It is internal.
Further, the high-temperature electromagnetic wire casing width is 16.5-20mm, depth 16.5-28mm.
Further, high-temperature electric magnet-wire is in high-temperature electromagnetic wire casing, high-temperature electric magnet-wire line footpath centre-to-centre spacing heating plate upper strata
The distance of steel plate and lower floor's steel plate is equal.
Further, the electro-magnetic screen layer is shielding magnetic stripe, radial uniformly in enhancing high-temperature insulation resin plate
Multiple shielding magnetic stripe grooves are provided with, shielding magnetic stripe is embedded in shielding magnetic stripe groove.
Further, the outside of the enhancing high-temperature insulation resin plate is provided with press plates leg.
Further, the enhancing high-temperature insulation resin plate surrounding is provided with magnet coil heat emission hole.
Further, the upper strata steel plate is consistent with lower floor steel plate thickness, material, and material is Q235 carbon steel sheets, and thickness is
8-10mm。
Further, the enhancing high-temperature insulation resin plate is glass fiber reinforced epoxy resin plate, thickness 36mm-
50mm。
The beneficial effects of the utility model are:
(1)The utility model is to utilize magnetic field induction eddy heating for heating principle, heating plate is produced under high-frequency electromagnetic field action
Raw eddy heating for heating realizes the self-heating of heating plate, so as to avoid heat energy loss caused by heat transfer, while belongs to indirect
The mode of heating has prevented potential safety hazard;
(2)The utility model by set can Double-side Heating heating plate intermediate plate and the only heating plate top plate of single-side heating
Electrothermal efficiency is improved at utmost to reduce unnecessary heat energy loss with the mode of heating plate bottom plate, reaches the effect of energy-conserving and environment-protective
Fruit;
(3)The utility model includes heating plate top plate, heating plate intermediate plate, heating plate bottom plate, heating plate by heating plate
Intermediate plate can realize the design of two sides Synchronous Heating, heating plate top plate and bottom plate using shielding magnetic stripe so that heating plate top plate
Upper strata steel plate and bottom plate lower floor's steel plate(Non-working surface)Because not being heated without electromagenetic wave radiation, so that it is guaranteed that electromagnetic energy is added
Hot plate, which fully absorbs, is changed into heat energy, realizes the purpose of energy saving and efficiency increasing;
(4)The utility model especially selects glass fiber reinforcement high-temperature resistant epoxy on the premise of press operating mode is taken into full account
Oxygen resin plate is used as high-temperature electromagnetic coil, electromagnetic wire ring recess, shielding magnetic stripe, shielding magnetic stripe groove support, while is used as press plates
Insulating barrier and supporting layer, so both ensure that pressure under press working condition, impact strength, modulus of elasticity, it is cold and hot deformation and
Heat-insulation and heat-preservation etc. needs, simultaneously because causing press plates meeting press work using glass fiber reinforcement high-temperature-resistant epoxy resin plate
Make to reduce deadweight on the premise of intensity, hardness, the quality that reducing needs to be heated metallic plate has saved substantial amounts of energy;
(5)Press plates leg is arranged in enhancement type high temperature resistant insulating resin plate by the utility model avoids steel plate from working
When receive electromagnetic wave produce induced current when turned on press rack.
The utility model can solve existing sheet material manufacturing enterprise conscientiously because the environmental pollution brought using various boilers is asked
Topic, the energy is maximumlly saved while using clean energy resource electric energy, its social benefit is notable.The utility model energy simultaneously
It is enough that transformation and upgrade are carried out to the steam such as existing fire coal, combustion gas, heat-conducting oil heating tradition press, so as to save substantial amounts of existing equipment
And resource, economic benefit and social benefit are obvious.
Brief description of the drawings
Fig. 1 is the structural representation of heating plate of the present utility model.
Fig. 2 is the explosive view of heating plate intermediate plate of the present utility model.
Fig. 3 is the enhancing high-temperature insulation resin-plate structure schematic diagram of heating plate top plate of the present utility model.
Fig. 4 be in Fig. 3 C-C to diagrammatic cross-section.
Embodiment
The utility model is described in further detail below by specific embodiment.These embodiments are provided so that this public affairs
Open thorough and complete, and pass on the scope of the utility model comprehensively to those skilled in the art.In fact, the utility model can be with
Many different forms are presented as, should not be construed as limited to embodiment specifically described herein;Conversely, there is provided these embodiments
So that the disclosure meets applicable legal requirement.
High-frequency electromagnetic induction directly-heated press heating plate of the present utility model includes three parts:Heating plate top plate, 0 to some pieces
Heating plate intermediate plate, heating plate bottom plate.When heating plate intermediate plate quantity is 0, i.e., only retain heating plate top plate and heating plate bottom
Plate, single-layer compressed can be achieved;When needing the multilayer to suppress, set between heating plate top plate and heating plate bottom plate in polylith heating plate
Between plate.
As Figure 1-Figure 4, heating plate top plate, heating plate intermediate plate, heating plate bottom plate use three-decker, are respectively
Upper strata steel plate 1, enhancing high-temperature insulation resin plate 4, lower floor's steel plate 3.Upper strata steel plate 1, lower floor's steel plate 3 produce as electromagnetic energy is received
The press heating plate of raw vortex self-heating.Press plates leg 2, string holes are provided with outside enhancing high-temperature insulation resin plate 4
7th, magnet coil heat emission hole 5, enhancing high-temperature insulation resin plate 4 is internally provided with high-temperature electromagnetic wire casing 8, high-temperature electric magnet-wire 6, high
Warm electromagnetic wire 6 is through string holes 7 in high-temperature electromagnetic wire casing 8.The enhancing high-temperature insulation resin plate 4 of heating plate top plate is topmost
Provided with shielding magnetic stripe groove 9, the shielding magnetic stripe groove 9 into it is radial be evenly distributed on it is most upper in enhancing high-temperature insulation resin plate 4
Layer, shielding magnetic stripe 10 is in shielding magnetic stripe groove 9.The enhancing high-temperature insulation resin plate 4 of heating plate bottom plate is bottom to be provided with screen
Magnetic stripe groove is covered, the shielding magnetic stripe groove is evenly distributed on orlop in enhancing high-temperature insulation resin plate 4 into radial, shields magnetic
Bar is in shielding magnetic stripe groove.
To ensure that electrothermal efficiency is higher than 90%, upper strata steel plate 1, lower floor's steel plate 3 preferentially select Q235 material carbon steel sheets, steel plate
The preferred 8-10mm of thickness.
Strengthen 4 preferred glass fiber reinforcement high-temperature-resistant epoxy resin plate of high-temperature insulation resin plate, the utility model is filling
On the premise of dividing consideration press operating mode, especially it is used as high-temperature electromagnetic wire casing from glass fiber reinforcement high-temperature-resistant epoxy resin plate
8th, shield the support of magnetic stripe 10, while be used as press plate insulating layer and supporting layer, so both ensure that pressure under press working condition,
Impact strength, modulus of elasticity, cold and hot deformation and heat-insulation and heat-preservation etc. need, simultaneously because using glass strengthening high-temperature resistant epoxy oxygen tree
Fat plate causes press plates to reduce deadweight on the premise of compressor operation intensity, hardness is met, reducing needs to be heated metal
The substantial amounts of energy expenditure of the Mass lost of plate.Press plates leg 2 is arranged in enhancement type high temperature resistant insulating resin plate simultaneously,
Steel plate is avoided to receive to turn on press rack when electromagnetic wave produces induced current at work.The preferred 36mm-50mm of its thickness, with
Ensure that two press plates open spaces are easy to handling to be hot pressed workpiece enough.
High-temperature electromagnetic wire casing 8 is evenly distributed in enhancing high-temperature insulation resin plate 4 into shape is gradually opened close to ellipse spiral shape
Portion, the preferred 16.5-20mm of width, the preferred 16.5-28mm of depth, influence to bear press to ensure resin-plate structure not to be changed
The pressure brought of working and impact, the line footpath centre-to-centre spacing upper strata steel plate 1 of high-temperature electric magnet-wire 6 are equal with true with the distance of lower floor steel plate 3
Protect two sides steel plate homogeneous heating.
With the help of being instructed present in aforementioned specification and relevant drawings, the technology people of the utility model art
Member is it will be appreciated that many modifications of the present utility model and other embodiments.It will consequently be understood that the utility model is not limited to
Disclosed specific embodiment, modification and other embodiments are to be considered as included in scope of the following claims.Although this
Particular term is used in text, they are only used with generic and descriptive sense, rather than limitation.
Claims (9)
- A kind of 1. high-frequency electromagnetic induction directly-heated press heating plate, it is characterised in that:The heating plate includes heating plate top plate, 0 as Dry block heating plate intermediate plate, heating plate bottom plate, heating plate top plate, heating plate intermediate plate, heating plate bottom plate are by upper strata steel plate, increasing Three layers of strong high-temperature insulation resin plate, lower floor's steel plate composition, enhancing high-temperature insulation resin plate are internally provided with high-temperature electric magnet-wire Groove, high-temperature electromagnetic coil, strengthen and be provided with string holes outside high-temperature insulation resin plate, high-temperature electric magnet-wire is embedded in high temperature through string holes In electromagnetism wire casing, between the upper strata steel plate of heating plate top plate and enhancing high-temperature insulation resin plate and heating plate bottom plate lower floor Electro-magnetic screen layer is equipped between steel plate and enhancing high-temperature insulation resin plate.
- A kind of 2. high-frequency electromagnetic induction directly-heated press heating plate as claimed in claim 1, it is characterised in that:The high-temperature electromagnetic Wire casing is evenly distributed on inside heating plate intermediate plate into shape is gradually opened close to ellipse spiral shape.
- A kind of 3. high-frequency electromagnetic induction directly-heated press heating plate as claimed in claim 1 or 2, it is characterised in that:The high temperature Electromagnetic wire well width is 16.5-20mm, depth 16.5-28mm.
- A kind of 4. high-frequency electromagnetic induction directly-heated press heating plate as claimed in claim 1, it is characterised in that:High-temperature electric magnet-wire is embedding In high-temperature electromagnetic wire casing, the distance of high-temperature electric magnet-wire line footpath centre-to-centre spacing heating plate upper strata steel plate and lower floor's steel plate is equal.
- A kind of 5. high-frequency electromagnetic induction directly-heated press heating plate as claimed in claim 1, it is characterised in that:The electromagnetic shielding Layer for shielding magnetic stripe, enhancing high-temperature insulation resin plate it is radial be evenly arranged with it is multiple shielding magnetic stripe grooves, shield magnetic stripe It is embedded in shielding magnetic stripe groove.
- A kind of 6. high-frequency electromagnetic induction directly-heated press heating plate as claimed in claim 1, it is characterised in that:The resistance to height of enhancing The outside of warm insulating resin plate is provided with press plates leg.
- A kind of 7. high-frequency electromagnetic induction directly-heated press heating plate as claimed in claim 1, it is characterised in that:The resistance to height of enhancing Warm insulating resin plate surrounding is provided with magnet coil heat emission hole.
- A kind of 8. high-frequency electromagnetic induction directly-heated press heating plate as claimed in claim 1, it is characterised in that:The upper strata steel plate Consistent with lower floor steel plate thickness, material, material is Q235 carbon steel sheets, thickness 8-10mm.
- A kind of 9. high-frequency electromagnetic induction directly-heated press heating plate as claimed in claim 1, it is characterised in that:The resistance to height of enhancing Warm insulating resin plate is glass fiber reinforced epoxy resin plate, thickness 36mm-50mm.
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CN201720876216.3U CN207088086U (en) | 2017-07-19 | 2017-07-19 | A kind of high-frequency electromagnetic induction directly-heated press heating plate |
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CN201720876216.3U CN207088086U (en) | 2017-07-19 | 2017-07-19 | A kind of high-frequency electromagnetic induction directly-heated press heating plate |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107139282A (en) * | 2017-07-19 | 2017-09-08 | 湖南宏润科技发展有限公司 | A kind of high-frequency electromagnetic induction directly-heated press heating plate |
CN108995332A (en) * | 2018-08-13 | 2018-12-14 | 南京电磁侠汽车用品有限公司 | A kind of composite material and preparation method with absorption of electromagnetic radiation function |
CN112265079A (en) * | 2020-10-29 | 2021-01-26 | 武汉市明煌建筑劳务有限公司 | Plywood hot press unit for building engineering |
-
2017
- 2017-07-19 CN CN201720876216.3U patent/CN207088086U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107139282A (en) * | 2017-07-19 | 2017-09-08 | 湖南宏润科技发展有限公司 | A kind of high-frequency electromagnetic induction directly-heated press heating plate |
CN108995332A (en) * | 2018-08-13 | 2018-12-14 | 南京电磁侠汽车用品有限公司 | A kind of composite material and preparation method with absorption of electromagnetic radiation function |
CN112265079A (en) * | 2020-10-29 | 2021-01-26 | 武汉市明煌建筑劳务有限公司 | Plywood hot press unit for building engineering |
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