CN207078334U - Double material segmentation mix quantitative filling systems - Google Patents
Double material segmentation mix quantitative filling systems Download PDFInfo
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- CN207078334U CN207078334U CN201720899922.XU CN201720899922U CN207078334U CN 207078334 U CN207078334 U CN 207078334U CN 201720899922 U CN201720899922 U CN 201720899922U CN 207078334 U CN207078334 U CN 207078334U
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- pipeline
- pail pack
- valve
- batch controller
- filling
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Abstract
Double material segmentation mix quantitative filling systems, including service management computer, batch controller, two storage tanks, pail pack, transport mechanisms；Wherein, service management computer is connected with batch controller；Batch controller is used for the operation for controlling bulking system；Two storage tanks are connected with the first infusion pipeline respectively；First manual valve, the second hand-operated valve, filter, pipeline pump and material selector valve are sequentially provided with first infusion pipeline；It is connected by the end of two the first infusion pipelines by triple valve with the second infusion pipeline；Second infusion pipeline branches out liquid pipeline with first by triple valve, second branches out liquid pipeline and be connected；First branches out liquid pipeline, second branches out volume flowmeter, temperature sensor, digital control valve and the 3rd hand-operated valve are sequentially provided with liquid pipeline；Pail pack is set on the transfer mechanism.The bulking system can effectively control it is filling after two kinds of chemicals proportioning, without personnel control, continuous production can be achieved.
Description
Technical field
It the utility model is related to chemicals filling apparatus field, and in particular to a kind of double material segmentation mix quantitative filling systems
System, the bulking system can effectively control it is filling after two kinds of chemicals proportioning, realize continuous filling.
Background technology
Liquid chemical quantitative filling system is a kind of equipment to liquid chemical automatic gauge, auto-filling.It is common
Liquid chemical quantitative filling system be quantitative by weighing.Specifically, using delivery pump by liquid chemical from fluidization
Product storage tank is filled to pail pack for sale, and pail pack is positioned on weighing device, after defined weightening is reached, shutoff valve
Door, stopping is filling, as shown in Figure 1.However, had the drawback that using such a bulking system：（1）Double material mixing can not be realized
Quantitative filling；（2）Because the precision of common weighing device limits, control blowing error big by direct weighting manner, often
There is the situation of chemical spill, cause whole pouring process to be in extreme danger, filling scene needs someone to supervise always；（3）Fill
Pail pack after dress still needs to can to continue after hand haulage filling, it is impossible to continuous filling, while hand haulage's pail pack was both dangerous,
Waste time and energy again, substantially reduce operating efficiency.
The content of the invention
The purpose of this utility model is to provide a kind of double material segmentation mix quantitative filling systems, and the bulking system can have
The proportioning of two kinds of chemicals after effect control is filling；Continuous production can be achieved without personnel control at whole filling scene simultaneously,
Filling and transportation is safe and reliable.
To achieve the above object, double material segmentation mix quantitative filling systems described in the utility model, including：Business pipe
Manage computer, batch controller, two storage tanks, pail pack, transport mechanisms；Wherein, the service management computer is controlled with batch
Instrument connection processed, for supervising the running situation of whole bulking system, shows filling dynamic over the display；The batch controller
For the operation of the parameter information control bulking system sent according to service management computer；Two described storage tanks are respectively with
One infusion pipeline connects；First manual valve, the second hand-operated valve, filter, pipeline pump are sequentially provided with first infusion pipeline
And material selector valve；It is connected by the end of two the first infusion pipelines by triple valve with the second infusion pipeline；Described
Two infusion pipelines branch out liquid pipeline with first by triple valve, second branch out liquid pipeline and be connected；Described first branches out liquid
Pipeline, second, which branch out, is sequentially provided with volume flowmeter, temperature sensor on liquid pipeline（Pt100）, digital control valve and
3rd hand-operated valve；First branches out liquid pipeline, the second end for branching out liquid pipeline is arranged at the surface of pail pack；It is described
Pail pack is set on the transfer mechanism, drives pail pack to move back and forth by transport mechanism, is realized to the filling of the pail pack of sky
And it is filling after pail pack transport；It is the pipeline pump, material selector valve, volume flowmeter, temperature sensor, digital control
Valve, transport mechanism are electrically connected with batch controller, and its work is controlled by batch controller.
Transport mechanism described in the utility model is shuttle conveyor structure, and batch controller can control according to filling situation
Its reciprocating speed and transmission direction, and the groove matched with pail pack bottom is additionally provided with the transfer mechanism, it is used for
Fixed packet barrelling, prevent pail pack from tilting the situation rocked or fallen down in course of conveying.
To prevent that the situation of spill-over occurs in pail pack is carried out pouring process, the madial wall of the pail pack is provided with
One hook, the hook are provided with level probe；The level probe is connected with batch controller, when the liquid in pail pack reaches
To level probe position when, induced signal is sent to batch controller by level probe, by batch controller control numeral control
Valve processed is closed, and is not being infused；The position of the hook can carry out height adjustment according to being actually needed, that is, ensure that it is not sent out
Filling height it is expected in raw spill-over.
Bulking system running situation can be grasped at any time at filling scene, facilitate urgent feelings for convenience of the operating personnel at scene
Regulate and control manually during condition hand-operated valve control it is filling, the bulking system also includes card reader and large screen display；The card reader
It is connected by USB interface with batch controller；The large screen display is connected with card reader, for showing that bulking system is run
Situation.
The utility model is by batch controller and pipeline pump, material selector valve, temperature sensor, digital control valve, transmission
Mechanism connects, and by setting running parameter on service management computer, batch controller can be according to parameter set in advance
Bulking system work is controlled, can so remove manual site's monitoring from.
The advantages of the utility model and good effect：
（1）Bulking system provided by the utility model can realize intelligent and manual double control, when selection intelligent control
When, by setting running parameter on service management computer, batch controller can fill according to state modulator set in advance
Dress system works, and can so remove manual site's monitoring from, filling and transportation is safe and reliable, metering is accurate, easy to operate,
Save artificial.
（2）Bulking system provided by the utility model is additionally provided with hand control valve while intelligent control valve is set, when
When fortuitous event occurs in bulking system, operating personnel can manipulate hand-operated valve and be turned off, so as to avoid an accident accident；Meanwhile
It is able to will be gone out by the 3rd hand-operated valve by controlling first manual valve, the second hand-operated valve rationally to control its flow velocity during control manually
Liquid pipeline is finally locked, and prevents excessive situation.
（3）Bulking system provided by the utility model is furnished with two sets of transport mechanisms simultaneously, will be filled by a set of transport mechanism
It is outer that full pail pack transports filling scene；Meanwhile the pail pack of sky is transported by specified location by another set of transport mechanism
Carry out filling；Two transport mechanism intermodal transports, it is filling can to ensure that bulking system is persistently carried out to pail pack, realizes continuous raw
Production, greatly improves operating efficiency.
（4）Bulking system provided by the utility model carries out flow control from volume flowmeter, because chemicals is present
The features such as volatile, volume has direct relation with temperature, so detecting its temperature, such energy in real time by arranging temperature sensor
Enough ensure that the metering that finally conveys is more accurate.
Brief description of the drawings
Fig. 1 is the schematic diagram of existing liquid chemical quantitative filling system.
Fig. 2 is the schematic diagram of bulking system provided by the utility model.
Embodiment
To make the clear technical scheme described in the utility model of those skilled in the art, below in conjunction with the accompanying drawings to this practicality
New further explanation, but be not to be construed as the limitation to scope of protection of the utility model.
Refering to Fig. 2, double material segmentation mix quantitative filling systems provided by the utility model, including：Service management calculates
Machine 1, batch controller 2, two storage tanks 3, pail pack 4, transport mechanisms 5；Wherein, the service management computer 1 passes through communication
It is connected with batch controller with pair cable, for supervising the running situation of whole bulking system, is shown over the display filling
Dynamically；The parameter information that the batch controller is used to be sent according to service management computer controls the operation of bulking system；Institute
The delivery outlet of the bottom for two storage tanks 3 stated is connected with the first infusion pipeline 6 respectively；Set successively on first infusion pipeline 6
There are first manual valve 7, the second hand-operated valve 8, filter 9, pipeline pump 10 and material selector valve 11；Two the first infusion pipelines 6
End it is connected with the second infusion pipeline 12 by triple valve；Second infusion pipeline 12 passes through triple valve and first point
Expenditure liquid pipeline 13, second branch out liquid pipeline 14 and connected；Described first branches out liquid pipeline 13, second branches out liquid pipeline 14
On be sequentially provided with volume flowmeter 15, temperature sensor（Pt100）16th, the hand-operated valve 18 of digital control valve 17 and the 3rd；The
One branches out liquid pipeline 13, the second end for branching out liquid pipeline 14 is arranged at the surface of pail pack 4；The pail pack 4
Be arranged in transport mechanism 5, drive pail pack 4 to move back and forth by transport mechanism 5, realize pail pack filling to sky and
The transport of pail pack after filling；The pipeline pump 10, material selector valve 11, volume flowmeter 15, temperature sensor 13, numeral
Control valve 17, transport mechanism 5 are electrically connected with batch controller 2, and its work is controlled by batch controller 2.
Described transport mechanism 5 is shuttle conveyor structure, and batch controller can control it back and forth to transport according to filling situation
Dynamic speed and transmission direction, and the groove matched with pail pack bottom is additionally provided with transport mechanism 5（It is unmarked）, it is used for
Fixed packet barrelling 4, prevent pail pack 4 tilts in course of conveying from rocking.
A hook is additionally provided with the madial wall of the pail pack, the hook is provided with level probe；The level probe
It is connected with batch controller 2, when the liquid in pail pack reaches the position of level probe 2, level probe sends out induced signal
Batch controller 2 is given, is closed, is not being infused by batch controller control digital control valve；The position of the hook can
It is expected filling height according to progress height adjustment is actually needed, that is, to ensure that spill-over does not occur for it.
The bulking system also includes card reader 19 and large screen display 20；The card reader 19 by USB interface with
Batch controller connects；The large screen display 20 is connected with card reader 19, for showing bulking system running situation；Large-size screen monitors
Curtain display 20 may be mounted at filling scene, and the operating personnel at convenient scene can grasp bulking system at any time at filling scene
Running situation.
Bulking system running situation described in the utility model is as follows：When bulking system whole using intelligent control, first
Running parameter is set on service management computer, includes the proportioning, the transfer rate of transport mechanism etc. of two kinds of materials；Then will
First manual valve 7, the second hand-operated valve 8, the 3rd hand-operated valve 18 are opened respectively；Start batch controller 2, batch controller 2 according to
The state modulator of service management computer settings is filling, the material selector valve on the first infusion pipeline 6 that will be opened on a storage tank 3
11, the first digital control valve 17 branched out on liquid pipeline 13 above pail pack that will be filling is opened；Start pipeline pump 10,
Liquid in storage tank is transported in the presence of pipeline pump 10 in first pail pack branched out below liquid pipeline 13；When batch is controlled
When the signal of change that instrument 2 processed feeds back according to volume flowmeter 15 and temperature sensor 16 show that it reaches institute's expense；In batches
Controller 2 controls material selector valve 11 on the first infusion pipeline 6 conveyed and pipeline pump 10 to close；Meanwhile open another
Material selector valve 11 and pipeline pump 10 on one first infusion pipeline 6, the liquid in another storage tank is equally in the work of pipeline pump 10
It is transported under in the first pail pack for branching out the lower section of liquid pipeline 13, two kinds of liquid quantitatively mixed of storage in pail pack,
Pail pack after filling is sent by transport mechanism 5；Meanwhile another empty pail pack is transported to by transport mechanism 5
Two branch out the lower section of liquid pipeline 14；Now, the material selector valve 11 on the first infusion pipeline 6 of the selection of batch controller 2 control
And pipeline pump 10, while control second branches out the digital control valve 17 on liquid pipeline 14, completes in the manner described above to second
The filling of the pail pack of the lower section of liquid pipeline 14 is branched out, is repeated according to above-mentioned canning meanses, continuous production.
Claims (5)
1. pair material segmentation mix quantitative filling system, it is characterised in that：Including service management computer, batch controller, two
Individual storage tank, pail pack, transport mechanism；Wherein, the service management computer is connected with batch controller, for supervising whole filling
The running situation of dress system, filling dynamic is shown over the display；The batch controller is used for according to service management computer
The operation of the parameter information control bulking system of transmission；Two described storage tanks are connected with the first infusion pipeline respectively；Described
First manual valve, the second hand-operated valve, filter, pipeline pump and material selector valve are sequentially provided with one infusion pipeline；Two
It is connected by the end of one infusion pipeline by triple valve with the second infusion pipeline；Second infusion pipeline by triple valve with
First branch out liquid pipeline, second branch out liquid pipeline connection；Described first branches out liquid pipeline, second branches out on liquid pipeline
It is sequentially provided with volume flowmeter, temperature sensor, digital control valve and the 3rd hand-operated valve；First branches out liquid pipeline,
Two ends for branching out liquid pipeline are arranged at the surface of pail pack；The pail pack is set on the transfer mechanism, passes through biography
Send mechanism drive pail pack move back and forth, realize to sky pail pack it is filling and filling after pail pack transport；It is described
Pipeline pump, material selector valve, volume flowmeter, temperature sensor, digital control valve, transport mechanism and batch controller are electrically connected
Connect, its work is controlled by batch controller.
2. double material segmentation mix quantitative filling systems according to claim 1, it is characterised in that：Described transport mechanism
It is shuttle conveyor structure, batch controller controls its reciprocating speed and transmission direction according to filling situation.
3. double material segmentation mix quantitative filling systems according to claim 1, it is characterised in that：In the transport mechanism
The groove matched with pail pack bottom is additionally provided with, for fixed packet barrelling.
4. double material segmentation mix quantitative filling systems according to claim 1, it is characterised in that：The pail pack it is interior
Side wall is provided with a hook, and the hook is provided with level probe；The level probe is connected with batch controller, works as pail pack
When interior liquid reaches the position of level probe, induced signal is sent to batch controller by level probe, by batch controller
Digital control valve is controlled to close.
5. double material segmentation mix quantitative filling systems according to claim 1, it is characterised in that：The bulking system is also
Including card reader and large screen display；The card reader is connected by USB interface with batch controller；The large screen display
Device is connected with card reader, for showing bulking system running situation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720899922.XU CN207078334U (en) | 2017-07-24 | 2017-07-24 | Double material segmentation mix quantitative filling systems |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720899922.XU CN207078334U (en) | 2017-07-24 | 2017-07-24 | Double material segmentation mix quantitative filling systems |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207078334U true CN207078334U (en) | 2018-03-09 |
Family
ID=61423932
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720899922.XU Active CN207078334U (en) | 2017-07-24 | 2017-07-24 | Double material segmentation mix quantitative filling systems |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207078334U (en) |
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2017
- 2017-07-24 CN CN201720899922.XU patent/CN207078334U/en active Active
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