CN207066363U - The detection of nickel screen and after-treatment system - Google Patents

The detection of nickel screen and after-treatment system Download PDF

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Publication number
CN207066363U
CN207066363U CN201720746671.1U CN201720746671U CN207066363U CN 207066363 U CN207066363 U CN 207066363U CN 201720746671 U CN201720746671 U CN 201720746671U CN 207066363 U CN207066363 U CN 207066363U
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China
Prior art keywords
nickel screen
transfer roller
movable head
frame
nickel
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Active
Application number
CN201720746671.1U
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Chinese (zh)
Inventor
孙兴焕
孙科
孟晓锋
聂学军
沈懋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Shuangyu Nickel Industry Hi-Tech Co., Ltd.
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JIANGYIN NICKEL NET CO Ltd
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Priority to CN201720746671.1U priority Critical patent/CN207066363U/en
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Abstract

Detection and the after-treatment system of a kind of nickel screen are the utility model is related to, by setting a clamping device, nickel screen can easily be carried out to the transfer of station, avoids nickel screen damage in transhipment from scrapping;And it is additionally arranged nickel screen on-line measurement instrument, can be on the premise of printing nickel screen and its mould not be destroyed, printing nickel screen and its die hole are measured away from data such as, aperture, mesh number, bridge line and angles using the microscopical enlarged drawing for showing nickel screen and its mould on computers, while with optical sensor;Finally be additionally arranged nickel screen cuts net machine, nickel screen is enclosed on the transfer roller for cutting net machine, the rotor of about two arrangements set above transfer roller, two rotors and transfer roller are spacing to nickel screen progress, so as to avoid it from rocking, ensure that nickel screen edge shearing is smooth, the base of two transfer roller bottoms is advanced spacing by rack simultaneously, slide calliper rule are set below rack, the specification of nickel screen can be defined, so as to improve the cutting precision of nickel screen.

Description

The detection of nickel screen and after-treatment system
Technical field
It the utility model is related to detection and the after-treatment system of a kind of nickel screen.
Background technology
China is textile printing and dyeing producing country maximum in the world, annual to need to consume substantial amounts of printing nickel screen, and prints nickel The quality requirement more and more higher of net.Therefore the quality testing to printing nickel screen and its mould is particularly important.
Eye-observation microscope and experience were relied primarily on to judge when being measured to printing nickel screen and its mould in the past The mesh data of nickel screen and its mould are printed, when running into the printing nickel screen and its mould that some are difficult to observe, will also be printed Nickel screen is destroyed to intercept the finished product of unit area, so as to observational network hole data.Such metering system not only falls behind, and detects Precision is poor, less efficient, and waste is also caused to nickel screen, improves cost.First will when being measured to printing nickel screen in the past Nickel screen is printed to move relative to probe, probe measures the percent opening of printing nickel screen diverse location immediately, then by calculating tested model The maximum of percent opening and the difference of minimum value are enclosed to obtain opening percentage evenness, and then product is taken out and measures again to enter its weight Row measurement.But such metering system is comparatively laborious, it is impossible to which a step is completed, and is wasted time and energy, is unfavorable for scale application. The industry requirement of high speed development can not be met, therefore, research and development measurement accuracy is high, and detection efficiency is high, and a step is completed, time saving province The technology of the printing nickle mesh open percentage, the uniformity and pass on-line measurement of power is very necessary.
Percent opening, the uniformity and the pass of nickel screen after being measured need that its length is measured and cut, and make its symbol The requirement of client is closed, but conventional nickel screen linear measure longimetry is by manually nickel screen is put on measuring instrument after measurement in nickel screen subscript Note, is then put into cut and is cut on net machine again, and not only accuracy is not high for the mode marked, and measurement efficiency is relatively low;And And rocking a little easily occurs when carrying out nickel screen cutting in conventional net machine of cutting, causes the out-of-flatness of nickel screen edge;While nickel screen Net is measured and cuts to carry out not on a station, it is necessary to by being manually transported through, but nickel screen requires higher in itself, once worker grasps Work can cause whole nickel screen to be scrapped accidentally, and man-handling of materials is less efficient.
Utility model content
The purpose of this utility model is to overcome above-mentioned deficiency, there is provided one kind measurement is convenient, and measurement accuracy is high, improves product Quality and yield rate, reduce cost, save detection and the after-treatment system of artificial nickel screen.
What the purpose of this utility model was realized in:
A kind of detection of nickel screen and after-treatment system, it includes clamping device, on-line measurement instrument and cuts net machine;
The clamping device includes two holding framves, holds that frame is rectangular, and each both ends for holding frame bottom are and semicircle The cuff of shape is connected, and the top of two cuffs is fixed with holding the both ends of frame bottom respectively, and same two held on frame Semicircle cuff is set in the same direction, is held frame for two and is connected by a jointed shaft, the both ends of the jointed shaft are each passed through two hands The connection of frame and respective cuff is held, so that two are held frame and are hinged, holding after frame rotates can allow two cuffs to open, Nickel screen is allowed to be put into, holding after frame rotates backward can allow two cuffs to risk two full circle, so as to clamp nickel screen;
The on-line measurement instrument includes fixed mount, and the top of fixed mount is provided with a rotary shaft, and one end of rotary shaft is with consolidating Determine frame to be hinged, the other end is soared setting, and rotary shaft is used to allowing nickel screen to be enclosed on to be measured above, and fixed mount is close to rotary shaft Soar and be provided with a root post at end, a fix bar is fixed with the top of the column, one end of fix bar with fixed at the top of column, The bottom of the other end is provided with optical sensor and microscope, while optical sensor also is provided with rotary shaft, optical sensor It is connected with microscope by signal wire with computer;
The net machine of cutting includes frame, and the front end of frame is provided with gland, and the front of gland is provided with operation button, rear end Provided with movable head, track is provided with left and right sides of the frame, is provided with rack above track, the pony sill of movable head is in tooth On bar and it can slide back and forth, the traveling that rack is used for movable head is spacing, and it is all once rack that the base of movable head, which is often advanced, A tooth distance, and the lower section of rack is provided with slide calliper rule, is respectively provided with front side of the rear side and movable head of the gland After having transfer roller, nickel screen one end to be enclosed on the transfer roller of gland, movable head moves to the direction of gland, another so as to allow nickel screen to cover One end is provided with the knife of about two arrangements on the transfer roller of movable head above the transfer roller of the gland and movable head Roller, rotor is provided with cutter head, and after nickel screen is enclosed on the transfer roller of movable head and is stopped, rotor clamps nickel screen up and down, and by knife Head is rotated to be sheared to nickel screen.
Compared with prior art, the beneficial effects of the utility model are:
Nickel screen easily can be carried out work by the detection of this nickel screen and after-treatment system by setting a clamping device The transfer of position, effectively protects nickel screen, avoids nickel screen damage in transhipment from scrapping;
And nickel screen on-line measurement instrument is additionally arranged, can be on the premise of printing nickel screen and its mould not be destroyed, using aobvious The enlarged drawing for showing nickel screen and its mould on computers of micro mirror, so as to observe and analyze printing nickel screen mesh form and its Defect, while printing nickel screen and its die hole are measured away from, aperture, mesh number, bridge line and angle, display printing nickel with optical sensor The data such as the net uniformity;
Finally be additionally arranged nickel screen cuts net machine, after by clamping device nickel screen is enclosed on a transfer roller for cut net machine, separately One transfer roller is then close to nickel screen, and allows nickel screen to be enclosed on outside it, the rotor of about two arrangements set above transfer roller, two Rotor and transfer roller are spacing to nickel screen progress, so as to avoid it from rocking, ensure that nickel screen edge shearing is smooth.Two transfer roller bottoms simultaneously The base in portion is advanced spacing by rack, and slide calliper rule are set below rack, the specification of nickel screen can be defined, so as to carry The high cutting precision of nickel screen.
Brief description of the drawings
Fig. 1 is detection and the structural representation of clamping device in after-treatment system of the utility model nickel screen.
Fig. 2 is detection and the structural representation of on-line measurement instrument in after-treatment system of the utility model nickel screen.
Fig. 3 is Fig. 2 A portions enlarged drawing.
Fig. 4 be the utility model nickel screen detection and after-treatment system in cut the structural representation of net machine.
Wherein:Clamping device 1, hold frame 1.1, cuff 1.2, jointed shaft 1.3, on-line measurement instrument 2, fixed mount 2.1, rotation Axle 2.2, column 2.3, optical sensor 2.4, microscope 2.5, computer 2.6, fix bar 2.7, cut net machine 3, be frame 3.1, solid Fixed first 3.2, movable head 3.3, rack 3.4, slide calliper rule 3.5, transfer roller 3.6, rotor 3.7, cutter head 3.8.
Embodiment
Referring to Fig. 1 to Fig. 4, detection and the after-treatment system of a kind of nickel screen the utility model is related to, including clamping device 1, On-line measurement instrument 2 and cut net machine 3.
The clamping device 1 is used to nickel screen carrying out station transhipment, effectively protects nickel screen, avoids nickel screen from being damaged in transhipment Bad to scrap, the clamping device 1 includes two holding framves 1.1, and holding frame 1.1 is rectangular, each both ends for holding the bottom of frame 1.1 It is connected with semicircular cuff 1.2, the top of two cuffs 1.2 is fixed with holding the both ends of the bottom of frame 1.1 respectively, and same The individual two semicircle cuffs 1.2 held on frame 1.1 are set in the same direction, are held frame 1.1 for two and are connected by a jointed shaft 1.3, The both ends of the jointed shaft 1.3 are each passed through two connections for holding frame 1.1 and respective cuff 1.2, so that two holdings Frame 1.1 is be hinged, and holding after frame 1.1 rotates can allow two cuffs 1.2 to open, and allow nickel screen to be put into, after holding frame 1.1 rotates backward Two cuffs 1.2 can be allowed to risk two full circle, so can be with easily by nickel screen progress station so as to clamp nickel screen Transfer, effectively protects nickel screen, avoids nickel screen damage in transhipment from scrapping.
The on-line measurement instrument 2 includes fixed mount 2.1, and the top of fixed mount 2.1 is provided with a rotary shaft 2.2, rotary shaft 2.2 one end is be hinged with fixed mount 2.1, and the other end soars settings, rotary shaft 2.2 be used to allowing nickel screen be enclosed on it is above measure, Fixed mount 2.1 is provided with a root post 2.3 at the end of soaring close to rotary shaft 2.2, and the top of the column 2.3 is fixed with one admittedly Fixed pole 2.7, one end and the top of column 2.3 of fix bar 2.7 are fixed, and the bottom of the other end is provided with optical sensor 2.4 and shown Micro mirror 2.5, while optical sensor 2.4 also is provided with rotary shaft 2.2, optical sensor 2.4 and microscope 2.5 pass through signal Line is connected with computer 2.6, and optical sensor 2.4 is used to illumination intensity value will be converted into magnitude of voltage, by computer 2.6 The data such as pitch-row, aperture, mesh number, bridge line and the angle of nickel screen mesh are obtained after portion's system-computed, microscope 2.5 is used to calculate Whether amplification shows the mesh form of nickel screen on machine 2.6, defective so as to observe mesh, and worker can pass through clamping device Front and rear pulling nickel screen, or rotary shaft 2.2 is rotated to adjust the mesh position to be observed.
The net machine 3 of cutting includes frame 3.1, and the front end of frame 3.1 is provided with gland 3.2, and the front of gland 3.2 is provided with Operation button, rear end are provided with movable head 3.3, and the left and right sides of the frame 3.1 is provided with track, rack is provided with above track 3.4, the pony sill of movable head 3.3 on rack 3.4 and can slide back and forth, and rack 3.4 is used for the traveling limit to movable head 3.3 Position, the base of movable head 3.3 are often advanced the distance of a tooth for being all once rack 3.4, thereby may be ensured that movable head 3.3 Walk precision, and the lower section of rack 3.4 is provided with slide calliper rule 3.5, nickel screen specification can be measured and limited, and allows activity First 3.3 base is docked between two predetermined teeth, so as to improve the cutting precision of nickel screen, after the gland 3.2 Side and the front side of movable head 3.3 are provided with transfer roller 3.6, after nickel screen one end is enclosed on the transfer roller 3.6 of gland 3.2, activity First 3.3 move to the direction of gland 3.2, described solid so as to allow the other end of nickel screen set on the transfer roller 3.6 of movable head 3.3 The top for determining the transfer roller 3.6 of first 3.2 and movable head 3.3 is provided with the rotors 3.7 of about two arrangements, is set on rotor 3.7 There is cutter head 3.8, after nickel screen is enclosed on the transfer roller 3.6 of movable head 3.3 and is stopped, rotor 3.7 clamps nickel screen up and down, and by knife First 3.8 rotate to be sheared to nickel screen, because two rotors 3.7 and transfer roller 3.6 are simultaneously spacing to nickel screen progress, so as to avoid It is rocked, and ensure that nickel screen edge shearing is smooth.
The detection of this nickel screen and the application method of after-treatment system are:Cuff first is opened with the holding frame of clamping device, After nickel screen is clipped between two cuffs, then press and hold frame and clamp nickel screen by cuff, nickel screen is then enclosed on on-line measurement instrument Rotary shaft on, show the enlarged drawing of nickel screen and its mould on computers using microscope, and pass through inside and outside two light Printing nickel screen is measured according to sensor, show hole is away from the number such as, aperture, mesh number, bridge line, angle, perforate uniformity on computers According to, while by the rotation of rotary shaft, to adjust the observation station of microscope and optical sensor, after the completion of nickel screen detection with Clamping device is picked up, and one end of nickel screen is enclosed in the rotating roller for the gland for cutting net machine, then passes through gland Upper operation button control movable head is close to gland, and the rotating roller allowed on movable head is sent in the other end of nickel screen, with follow-up Continuous control movable head marches forward, until between its rack for being marked by promotion slide calliper rule, so as to complete being accurately positioned for nickel screen, then Nickel screen is fixed on two between transfer roller and rotor, transfer roller starts to rotate, and the cutter head of rotor is sheared to nickel screen simultaneously, is avoided Nickel screen rocks, and ensures nickel screen flush edge.

Claims (1)

1. detection and the after-treatment system of a kind of nickel screen, it is characterised in that:It includes clamping device(1), on-line measurement instrument(2)With Cut net machine(3);
The clamping device(1)Including two holding framves(1.1), hold frame(1.1)It is rectangular, each hold frame(1.1)Bottom Both ends with semicircular cuff(1.2)It is connected, two cuffs(1.2)Top respectively with hold frame(1.1)The two of bottom End is fixed, and same holding frame(1.1)On two semicircle cuffs(1.2)Set in the same direction, two holding framves(1.1)Pass through A piece jointed shaft(1.3)It is connected, the jointed shaft(1.3)Both ends be each passed through two holding framves(1.1)With respective cuff(1.2) Connection so that two holding framves(1.1)It is be hinged, hold frame(1.1)It can allow two cuffs after rotation(1.2) Open, allow nickel screen to be put into, hold frame(1.1)It can allow two cuffs after rotating backward(1.2)Two full circle are risked, so as to clamp Nickel screen;
The on-line measurement instrument(2)Including fixed mount(2.1), fixed mount(2.1)Top be provided with a rotary shaft(2.2), turn Moving axis(2.2)One end and fixed mount(2.1)Be hinged, the other end soars setting, rotary shaft(2.2)For allowing nickel screen to be enclosed on above Measure, fixed mount(2.1)Close to rotary shaft(2.2)End of soaring at be provided with a root post(2.3), the column(2.3) Top be fixed with a fix bar(2.7), fix bar(2.7)One end and column(2.3)Top is fixed, the bottom of the other end It is provided with optical sensor(2.4)And microscope(2.5), while rotary shaft(2.2)On also be provided with optical sensor(2.4), light According to sensor(2.4)And microscope(2.5)Pass through signal wire and computer(2.6)It is connected;
It is described to cut net machine(3)Including frame(3.1), frame(3.1)Front end be provided with gland(3.2), gland(3.2)Just Face is provided with operation button, and rear end is provided with movable head(3.3), the frame(3.1)The left and right sides be provided with track, above track It is provided with rack(3.4), movable head(3.3)Pony sill in rack(3.4)Above and it can slide back and forth, rack(3.4)For To movable head(3.3)Traveling it is spacing, movable head(3.3)Base often to advance all be once rack(3.4)A tooth away from From, and rack(3.4)Lower section be provided with slide calliper rule(3.5), the gland(3.2)Rear side and movable head(3.3)Before Side is provided with transfer roller(3.6), nickel screen one end is enclosed on gland(3.2)Transfer roller(3.6)After upper, movable head(3.3)To fixation Head(3.2)Direction movement, so as to allow nickel screen cover the other end in movable head(3.3)Transfer roller(3.6)On, the gland (3.2)And movable head(3.3)Transfer roller(3.6)Top be provided with about two arrangement rotors(3.7), rotor (3.7)It is provided with cutter head(3.8), when nickel screen is enclosed on movable head(3.3)Transfer roller(3.6)After going up and stopping, rotor(3.7)By nickel Clamped under online, and by cutter head(3.8)Rotate to be sheared to nickel screen.
CN201720746671.1U 2017-06-26 2017-06-26 The detection of nickel screen and after-treatment system Active CN207066363U (en)

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CN201720746671.1U CN207066363U (en) 2017-06-26 2017-06-26 The detection of nickel screen and after-treatment system

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107192351A (en) * 2017-06-26 2017-09-22 江阴市镍网厂有限公司 The detection of nickel screen and after-treatment system and its application method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107192351A (en) * 2017-06-26 2017-09-22 江阴市镍网厂有限公司 The detection of nickel screen and after-treatment system and its application method

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Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20190308

Address after: 214432 No. 12 Xincheng Road, Chengjiang Street, Jiangyin City, Wuxi City, Jiangsu Province

Patentee after: Jiangsu Shuangyu Nickel Industry Hi-Tech Co., Ltd.

Address before: 214432 Xinhua Road, Chengjiang Town, Jiangyin City, Wuxi City, Jiangsu Province

Patentee before: Jiangyin Nickel Net Co., Ltd.

TR01 Transfer of patent right