CN207061879U - The calcium carbide production crushing all-in-one machine of overall intelligence control - Google Patents
The calcium carbide production crushing all-in-one machine of overall intelligence control Download PDFInfo
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- CN207061879U CN207061879U CN201720101165.7U CN201720101165U CN207061879U CN 207061879 U CN207061879 U CN 207061879U CN 201720101165 U CN201720101165 U CN 201720101165U CN 207061879 U CN207061879 U CN 207061879U
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- casting
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Abstract
A kind of calcium carbide production crushing all-in-one machine of overall intelligence control,Including casting portion,Move portion,Control unit,The casting portion includes support frame,Driving-chain on the support frame is set,Motor,Some casting molds being arranged on driving-chain,The move portion includes front jockey wheel,Guide motor,Movable pulley afterwards,Mobile motor,The guide motor is connected with front jockey wheel,To drive front jockey wheel to rotate by guide motor,The mobile motor is connected with rear movable pulley,Rotated with movable pulley after being driven by mobile motor,The control unit is electrically connected with the guide motor and mobile motor,In the calcium carbide production crushing all-in-one machine of overall intelligence control of the present utility model,There is provided move portion and control unit,Pass through the cooperation of the two,Realize automatically moving and automatically controlling for casting machine,Simplify operation,Improve efficiency,Reduce energy consumption,Cost is greatly saved.
Description
Technical field
It the utility model is related to casting technique field, more particularly to a kind of broken one of calcium carbide production of overall intelligence control
Machine.
Background technology
It is more using conventional casting machine in existing calcium carbide shaping continuous casting machine, when needing installation, or complete casting
Afterwards, mobile inconvenient, a kind of method is to need to dismantle to assemble again after part movement, and this mode complex operation is time-consuming to take
Power, another method just need to use the crane gears such as crane to move, this mode not only high energy consumption, and by production scene
The limitation in space, enforcement difficulty are very big.
The content of the invention
It is necessary to propose a kind of to set that mobile, simple to operate, automaticity is higher without outside lifting
The calcium carbide production crushing all-in-one machine of overall intelligence control.
A kind of calcium carbide production crushing all-in-one machine of overall intelligence control, including casting portion, move portion, control unit, the shifting
Dynamic portion is arranged on the lower section in casting portion, and to drive casting portion to move, the control unit is connected with casting portion, to control casting portion
Action, the casting portion are used to calcium carbide liquation being shaped to calcium carbide ingot, and the casting portion includes support frame, is arranged on carriage
Driving-chain, motor on frame, some casting dies being arranged on driving-chain, the motor and transmission chain link,
To drive driving-chain to act, the move portion include front jockey wheel, guide motor, rear movable pulley, mobile motor, it is described it is leading to
Wheel and rear movable pulley are separately positioned on the front-end and back-end of support frame, the guide motor and mobile motor with the support
Framework is fixedly connected, and the guide motor is connected with front jockey wheel, to drive front jockey wheel to rotate by guide motor, institute
State mobile motor and rear movable pulley to be connected, rotated with movable pulley after being driven by mobile motor, the control unit with it is described
Guide motor and mobile motor are electrically connected with, and to control the action of guide motor and mobile motor by control unit, and then are realized
Automatically move and auto-steering.
Preferably, the move portion also includes firm banking, hydraulic jack, steering gear, the firm banking fixed setting
In the lower section of support frame, the both ends of firm banking are connected with two front jockey wheels respectively, the guide motor and hydraulic jack
Connection, with by guide motor drive hydraulic jack cylinder rod stretching or retraction, the cylinder rod of the hydraulic jack with described turn
Connected to device, the steering gear is connected with two front jockey wheels, and then drives two front jockey wheels to rotate by guide motor, is realized
Turn to.
Preferably, the control unit includes mobile control division, and the mobile control division includes guide motor controller, movement
Electric machine controller, RCU, the guide motor controller are connected with guide motor, the mobile motor controller and movement
Motor connection, the RCU are arranged on apart from casting portion remote position, the guide motor controller, mobile motor control
Device processed is fixedly installed in the support frame, the RCU with guide motor controller, mobile motor controller is wireless
Connection, the RCU can send the wireless signal of four wave bands, and the guide motor controller can receive two ripples
The wireless signal of section, and being rotated and reverse according to signal control guide motor, and then cylinder rod with hydraulic cylinder is stretched
Go out or retract, realize the steering to the left of front jockey wheel and turn to the right, the mobile motor controller can receive two other
The wireless signal of wave band, and rotating and reverse according to the two signals control mobile motor, and then after drive before movable pulley
Afterwards and retreat.
Preferably, the control unit also includes casting control unit, and the casting control unit includes chain controller, chain speed
Detection unit is spent, the motor is buncher, and the chain controller is connected with buncher, the chain controller
Also it is connected with the speed chain detection unit, the speed chain detection unit is used for the real-time speed for detecting driving-chain, institute
Chain controller is stated according to the real-time speed that speed chain detection unit provides to control the speed of driving-chain.
Preferably, the calcium carbide production crushing all-in-one machine of the overall intelligence control also includes cooling device, the cooling dress
Put including cooling blower, header pipe, preceding discharge pipe, rear discharge pipe, the air outlet connection header pipe's of the cooling blower
One end, the other end of header pipe connects preceding discharge pipe and rear discharge pipe, the preceding discharge pipe and rear discharge pipe are disposed opposite to each other, institute
State preceding discharge pipe and rear discharge pipe is fixedly installed on the top of up driving-chain, with the casting die on up driving-chain
Calcium carbide ingot is cooled down, and the control unit also includes cooling control unit, and the cooling control unit includes controller of fan, calcium carbide ingot
Temperature detecting unit, the controller of fan are connected with cooling blower, the controller of fan also with calcium carbide ingot temperature detection list
Member connection, the calcium carbide ingot temperature detecting unit is fixedly installed in the support frame of the cooling device, for detecting
The real time temperature of calcium carbide ingot in the casting die, real-time temperature of the controller of fan according to calcium carbide ingot temperature detecting unit
Spend to control the action of cooling blower.
Preferably, the calcium carbide production crushing all-in-one machine of the overall intelligence control also includes vibrating device, the driving-chain
Including up driving-chain and descending driving-chain, the up driving-chain is the driving-chain transmitted from head to tail, described descending
Driving-chain is the driving-chain of slave Caudad head transmission, and the vibrating device includes upper vibrating device and lower vibrating device, it is described on shake
Device is arranged in the support frame between the up driving-chain and descending driving-chain, with by with being fixed on up driving-chain
Casting die rear-face contact to casting die carry out vibration percussion so that the calcium carbide ingot in casting die takes off with casting die
From, lower vibrating device is arranged in the support frame between the up driving-chain and descending driving-chain, with by with descending transmission
The rear-face contact of fixed casting die carries out vibration percussion to casting die on chain, so that the calcium carbide ingot in casting die is with pouring
Casting mould departs from.
Preferably, upper vibrating device includes upper vibrating motor, and lower vibrating device includes lower vibrating motor, the upper vibrating motor and
Lower vibrating motor is variable-frequency motor, and the control unit also includes vibration control portion, and the vibration control portion includes vibration control
Device, tail temperature detecting unit, the vibrating controller are connected with upper vibrating motor and lower vibrating motor, the tail temperature inspection
Survey unit to be fixedly installed in the support frame of tail, for detecting the calcium carbide ingot in the casting die at tail
Real time temperature, vibrating controller are connected with tail temperature detecting unit, and the vibrating controller is according to tail temperature detecting unit
The real time temperature of detection controls the vibration velocity of the upper vibrating motor and lower vibrating motor, to accelerate or slow down calcium carbide ingot from pouring
The speed to come off is released on casting mould.
Preferably, the calcium carbide production crushing all-in-one machine of the overall intelligence control also includes output device, and output device is set
The machine tail end in casting portion is put, the output device includes output motor, conveyer belt, and the output motor connects with transmission V belt translation
Connect, to drive transmission V belt translation by output motor, and then exported calcium carbide ingot by conveyer belt, the control unit also includes output
Control unit, the output control part include o controller, and the o controller is connected with output motor, the output control
Speed chain detection unit of the device also with the casting control unit is connected, and o controller is according to the detection of speed chain detection unit
The velocity of rotation of the real-time speed control output motor of the driving-chain arrived, so that the transfer rate of conveyer belt and the speed of driving-chain
It is synchronous.
Preferably, the calcium carbide production crushing all-in-one machine of the overall intelligence control also includes waste-heat recovery device, described remaining
Heat reclamation device includes reclaiming cover, delivery pipe, waste heat feeder motor, and the reclaiming cover covers on the upper of the driving-chain close to head
Side, length originating party of the reclaiming cover along driving-chain connect to setting, one end of the delivery pipe with reclaiming cover, delivery pipe
The other end is connected with waste heat feeder motor, by the heat collected at suction in reclaiming cover and to be sent out by waste heat feeder motor.
Preferably, the casting die includes accepting bottom, preceding clinch, rear clinch, side block side, fixed ear, in institute
State and some horizontal bars to raise up and vertical bars are set on the upper surface for accepting bottom, formed between the horizontal bar and vertical bars and pour foundry pit
Groove, the preceding clinch are arranged on the side of undertaking bottom of casting pit front end, and the rear clinch, which is arranged on, pours foundry pit
On the side of the undertaking bottom of groove rear end, the side block side is arranged on the side of undertaking bottom of casting pit both sides, described
Fixed ear is fixedly installed in the side wall on side block side, and fixed ear is used to assemble with driving-chain, in the end face on the upper edge of rear clinch
On open up guiding gutter, the height phase of the height of the height of the end face of the horizontal bar and the end face of vertical bars and the bottom land of guiding gutter
Together, so that calcium carbide solution full of casting pit after, unnecessary calcium carbide solution pours mold along guiding gutter to behind adjacent
Flowed in tool.
In the calcium carbide production crushing all-in-one machine of overall intelligence of the present utility model control, there is provided move portion and control unit,
By the cooperation of the two, automatically moving and automatically controlling for casting machine is realized, operation is simplified, improves efficiency, drop
Low energy consumption, cost is greatly saved.
Brief description of the drawings
Fig. 1 is the structural representation of the calcium carbide production crushing all-in-one machine of overall intelligence control.
Fig. 2 is the structural representation of another angle of the calcium carbide production crushing all-in-one machine of overall intelligence control.
Fig. 3 is the front view of the calcium carbide production crushing all-in-one machine of overall intelligence control.
Fig. 4 is the structural representation of the casting die.
Fig. 5 is the partial enlarged drawing of symbol B identification divisions in Fig. 4.
Fig. 6 is the schematic top plan view of the casting die.
Fig. 7 is along A-A sectional view in Fig. 6.
Fig. 8 is the structural representation after the overlap joint of three casting dies.
Fig. 9 is the structural representation of the move portion.
Figure 10 is the partial enlarged drawing that left-hand diverter is expressed in Fig. 9.That is symbol C identification divisions in Fig. 9.
Figure 11 is the partial enlarged drawing that right hand steering device is expressed in Fig. 9.That is symbol D identification divisions in Fig. 9.
Figure 12 is the partial enlarged drawing of the expression cooling device of symbol E identification divisions in Fig. 2.
Figure 13 is the partial enlarged drawing of the expression vibrating device of symbol F identification divisions in Fig. 3.
Figure 14 is the structural representation of the upper vibrating device.
Figure 15 is the structural representation of the lower vibrating device.
Figure 16 is the functional block diagram of the control unit.
Figure 17 is the functional block diagram of the mobile control division.
Figure 18 is the functional block diagram of the cast control unit and output control part.
Figure 19 is the functional block diagram of the cooling control unit.
Figure 20 is the functional block diagram in the vibration control portion.
In figure：Casting portion 1, support frame 11, driving-chain 12, up driving-chain 121, descending driving-chain 122, motor
13rd, casting die 14, undertaking bottom 141, preceding clinch 142, rear clinch 143, guiding gutter 1431, side block side 144, fixed ear
145th, horizontal bar 146, vertical bars 147, casting pit 148, move portion 2, front jockey wheel 21, guide motor 22, rear movable pulley 23, movement
Motor 24, firm banking 25, hydraulic jack 26, left-hand diverter 27, rotating shaft 271, axle sleeve 272, first connecting rod 273, second connect
Bar 274, third connecting rod 275, right hand steering device 28, rotating shaft 281, axle sleeve 282, second connecting rod 284, third connecting rod 285, balance connect
Bar 29, control unit 3, mobile control division 31, guide motor controller 311, the first receiving unit 3111, the first signal conversion unit
3112nd, the first execution unit 3113, mobile motor controller 312, the second receiving unit 3121, secondary signal converting unit
3122nd, the second execution module 3123, RCU 313, casting control unit 32, chain controller 321, speed chain detection unit
322nd, memory cell 323, comparing unit 324, cooling control unit 33, controller of fan 331, calcium carbide ingot temperature detecting unit 332,
Memory cell 333, comparing unit 334, vibration control portion 34, vibrating controller 341, tail temperature detecting unit 342, storage are single
Member 343, comparing unit 344, output control part 35, o controller 351, cooling device 4, cooling blower 41, header pipe 42,
Preceding discharge pipe 43, rear discharge pipe 44, vibrating device 5, upper vibrating device 51, upper mounted plate 511, upper junction plate 512, upper mobile board
513rd, upper vibrating motor 514, upper lead 515, upper limit spring 516, upper vibrating plate 517, upper horizontal axis 518, under shake dress
Put 52, bottom plate 521, lower connecting plate 522, lower portable plate 523, lower push rod 5231, lower vibrating motor 524, lower lead
525th, the first lower limit spring 526, the second lower limit spring 527, lower oscillating plate 528, lower horizontal axis 529, output device 6,
Output motor 61, conveyer belt 62, waste-heat recovery device 7, reclaiming cover 71, delivery pipe 72, waste heat feeder motor 73.
Embodiment
, below will be to required use in embodiment in order to illustrate more clearly of the technical scheme of the utility model embodiment
Accompanying drawing be briefly described, it should be apparent that, drawings in the following description are some embodiments of the utility model, for this
For the those of ordinary skill of field, on the premise of not paying creative work, it can also be obtained according to these accompanying drawings other
Accompanying drawing.
Referring to Fig. 1 to Fig. 3, the utility model embodiment provides a kind of broken one of calcium carbide production of overall intelligence control
Machine, including casting portion 1, move portion 2, control unit 3, move portion 2 are arranged on the lower section in casting portion 1, to drive casting portion 1 to move,
Control unit 3 is connected with casting portion 1, and to control the action in casting portion 1, casting portion 1 is used to calcium carbide liquation being shaped to calcium carbide ingot, poured
Casting portion 1 includes support frame 11, the driving-chain 12 being arranged in support frame 11, motor 13, is arranged on driving-chain 12
Some casting dies 14, motor 13 is connected with driving-chain 12, to drive driving-chain 12 to act, move portion 2 include it is leading
To wheel 21, guide motor 22, rear movable pulley 23, mobile motor 24, front jockey wheel 21 and rear movable pulley 23 are separately positioned on support
The front-end and back-end of framework 11, guide motor 22 and mobile motor 24 are fixedly connected with support frame 11, guide motor 22 with
Front jockey wheel 21 is connected, to drive front jockey wheel 21 to rotate by guide motor 22, mobile motor 24 and rear movable pulley 23
Drive connection, to be rotated by movable pulley 23 after the drive of mobile motor 24, control unit 3 and guide motor 22 and the electricity of mobile motor 24
Property connection, to control the action of guide motor 22 and mobile motor 24 by control unit 3, and then realize and automatically move and from turn
To.
Referring to Fig. 9 to Figure 11, further, move portion 2 also includes firm banking 25, hydraulic jack 26, steering gear, fixed bottom
Seat 25 is fixedly installed on the lower section of support frame 11, and the both ends of firm banking 25 are connected with two front jockey wheels 21 respectively, is oriented to
Motor 22 is connected with hydraulic jack 26, to drive the stretching or retraction of the cylinder rod of hydraulic jack 26, hydraulic pressure by guide motor 22
The cylinder rod of oil cylinder 26 is connected with steering gear, and steering gear is connected with two front jockey wheels 21, and then drives two by guide motor 22
Front jockey wheel 21 rotates, and realizes and turns to.
Wherein, steering gear includes having mutually isostructural left-hand diverter 27 and right hand steering device 28 and balanced connecting rod 29,
To drive left-hand diverter 27 and the synchronous axial system of right hand steering device 28 by balanced connecting rod 29, and then drive two front jockey wheels 21
Synchronous axial system, realize and turn to, left-hand diverter 27 includes rotating shaft 271, axle sleeve 272, first connecting rod 273, second connecting rod 274, the
Three connecting rods 275, axle sleeve 272 are fixedly connected with the wheel hub of front jockey wheel 21, rotating shaft 271 and the axis connection of axle sleeve 272, firm banking 25
End be fixedly connected with rotating shaft 271, one end of first connecting rod 273 is fixedly connected with axle sleeve 272, first connecting rod 273 it is another
End and the cylinder rod axis connection of hydraulic jack 26, one end of second connecting rod 274 are fixedly connected with axle sleeve 272, second connecting rod 274 it is another
One end is fixedly connected with one end of third connecting rod 275, the other end of third connecting rod 275 and the end axis connection of balanced connecting rod 29.
Right hand steering device 28 also includes rotating shaft 281, axle sleeve 282, second connecting rod 284, third connecting rod 285, and axle sleeve 282 is with before
The wheel hub of directive wheel 21 is fixedly connected, rotating shaft 281 and the axis connection of axle sleeve 282, and the end of firm banking 25 is fixed with rotating shaft 281 to be connected
Connect, one end of second connecting rod 284 is fixedly connected with axle sleeve 282, the other end of second connecting rod 284 and one end of third connecting rod 285
It is fixedly connected, the other end of third connecting rod 285 and the end axis connection of balanced connecting rod 29, the both ends of balanced connecting rod 29 are connected to a left side
Between the other end of the other end of the third connecting rod 275 of side steering gear 27 and the third connecting rod 285 of right hand steering device 28.
Referring to Figure 16 to Figure 20, further, control unit 3 includes mobile control division 31, and mobile control division 31 includes being oriented to electricity
Machine controller 311, mobile motor controller 312, RCU 313, guide motor controller 311 are connected with guide motor 22,
Mobile motor controller 312 is connected with mobile motor 24, and RCU 313 is arranged on apart from the remote position of casting portion 1, is oriented to
Electric machine controller 311, mobile motor controller 312 are fixedly installed in support frame 11, RCU 313 and guide motor control
Device 311 processed, the wireless connection of mobile motor controller 312, RCU 313 can send the wireless signal of four wave bands, be oriented to
Electric machine controller 311 can receive the wireless signal of two wave bands, and rotating forward according to signal control guide motor 22 and anti-
Turn, and then the stretching or retraction of the cylinder rod with hydraulic cylinder 26, realize the steering to the left of front jockey wheel 21 and turn to the right, move
Dynamic electric machine controller 312 can receive the wireless signal of two other wave band, and control mobile motor 24 according to the two signals
Rotate and reverse, and then movable pulley 23 front and rear and retreat after driving.
Wherein, guide motor controller 311 includes the first receiving unit 3111, the first signal conversion unit being sequentially connected
3112nd, the first execution unit 3113, the first receiving unit 3111 matches connection with RCU 313, for receiving RCU
The wireless signal of 313 two wave bands sent, and two wireless signals are sent to the first signal conversion unit 3112, the first letter
Two wireless signal corresponding conversions are two electric signals by number converting unit 3112, and two electric signals are correspondingly sent into first
Execution unit 3113, the first execution unit 3113 are connected with guide motor 22, are oriented to being controlled by the first execution unit 3113
Motor 22 rotates and reverse, and mobile motor controller 312 includes the second receiving unit 3121, the secondary signal turn being sequentially connected
Unit 3122, the second execution module 3123 are changed, the second receiving unit 3121 matches connection with RCU 313, distant for receiving
The wireless signal for two other wave band that control unit 313 is sent, and the two wireless signals are sent to secondary signal conversion list
Member 3122, the two wireless signal corresponding conversions are two electric signals by secondary signal converting unit 3122, and by two telecommunications
Number correspondence is sent to the second execution module 3123, and the second execution module 3123 is connected with mobile motor 24, is performed with passing through second
Module 3123 controls rotating and reverse for mobile motor 24.
First execution unit 3113 includes first contactor, second contactor, and first contactor is connected with guide motor 22,
To control guide motor 22 to rotate forward by first contactor, second contactor is connected with guide motor 22, to pass through the second contact
Device control guide motor 22 inverts, and the second execution module 3123 includes the 3rd contactor, the 4th contactor, and the 3rd contactor is with moving
Dynamic motor 24 is connected, and to control mobile motor 24 to rotate forward by the 3rd contactor, the 4th contactor is connected with mobile motor 24, with
Mobile motor 24 is controlled to invert by the 4th contactor.
Further, control unit 3 also includes casting control unit 32, and casting control unit 32 includes chain controller 321, chain speed
Detection unit 322 is spent, motor 13 is buncher, and chain controller 321 is connected with buncher, chain controller 321
Also it is connected with speed chain detection unit 322, speed chain detection unit 322 is used for the real-time speed for detecting driving-chain 12, chain
Bar controller 321 controls the speed of driving-chain 12 according to the real-time speed that speed chain detection unit 322 provides.
Speed chain detection unit 322 is velocity sensor, and velocity sensor is arranged in support frame 11, is passed with detecting
The speed of dynamic chain 12, or the output axis connection of velocity sensor and buncher, to detect the speed of the output shaft of buncher
Degree, so as to control the transmission speed of driving-chain 12 by detecting the rotating speed of buncher.
Wherein, control unit 32 of casting also includes memory cell 323, comparing unit 324, memory cell 323 and comparing unit
324 connections, comparing unit 324 are connected with speed chain detection unit 322 and chain controller 321, and memory cell 323 is used to deposit
Store up the reference velocity of driving-chain 12, the real-time speed and reference velocity that comparing unit 324 provides speed chain detection unit 322
It is compared, and comparative result is supplied to chain controller 321, chain controller 321 controls transmission according to comparative result
The speed of chain 12.When real-time speed is more than reference velocity, comparing unit 324 reduces to the transmission speed of chain controller 321 to be believed
Number, chain controller 321 is slack-off according to the rotating speed of signal control buncher, when real-time speed is less than reference velocity, than
Increase signal to the transmission speed of chain controller 321 compared with unit 324, chain controller 321 controls buncher according to the signal
Rotating speed accelerate.
Referring to Fig. 1, Fig. 2, Figure 12, further, the calcium carbide production crushing all-in-one machine of overall intelligence control also includes cooling dress
4 are put, cooling device 4 includes cooling blower 41, header pipe 42, preceding discharge pipe 43, rear discharge pipe 44, the air-out of cooling blower 41
One end of mouth connection header pipe 42, the other end of header pipe 42 connect preceding discharge pipe 43 and rear discharge pipe 44, preceding discharge pipe
43 and rear discharge pipe 44 be disposed opposite to each other, preceding discharge pipe 43 and rear discharge pipe 44 are fixedly installed on the top of up driving-chain 121, with
Calcium carbide ingot in casting die 14 on up driving-chain 121 is cooled down, control unit 3 also includes cooling control unit 33, cold
But control unit 33 includes controller of fan 331, calcium carbide ingot temperature detecting unit 332, and controller of fan 331 connects with cooling blower 41
Connect, controller of fan 331 is also connected with calcium carbide ingot temperature detecting unit 332, and calcium carbide ingot temperature detecting unit 332 is fixedly installed on
In the support frame 11 of cooling device 4, for detecting the real time temperature of the calcium carbide ingot in casting die 14, controller of fan
331 control the action of cooling blower 41 according to the real time temperature of calcium carbide ingot temperature detecting unit 332.
Wherein, calcium carbide ingot temperature detecting unit 332 is temperature sensor.
Wherein, cooling down control unit 33 also includes memory cell 333, comparing unit 334, memory cell 333 and comparing unit
334 connections, comparing unit 334 are connected with calcium carbide ingot temperature detecting unit 332 and controller of fan 331, and memory cell 333 is used for
The reference temperature of calcium carbide ingot is stored, the real time temperature that comparing unit 334 provides calcium carbide ingot temperature detecting unit 332 and reference temperature
Degree is compared, and comparative result is supplied into controller of fan 331, and controller of fan 331 controls cold according to comparative result
But the rotating speed of blower fan 41, to adjust the size of the air quantity of the blowout of cooling blower 41.When real time temperature is more than reference temperature, compare
Unit 334 sends air quantity increase signal to controller of fan 331, and controller of fan 331 controls cooling blower 41 according to the signal
Rotating speed accelerate so that blowout air quantity increase, accelerate calcium carbide ingot cooling, when real time temperature is less than reference temperature, compare
Unit 334 reduces signal to the transmission speed of controller of fan 331, and controller of fan 331 controls cooling blower 41 according to the signal
Rotating speed it is slack-off so that blowout air quantity gap, make calcium carbide ingot slow cooling.
Referring to Fig. 3, Figure 13 to Figure 15, further, the calcium carbide production crushing all-in-one machine of overall intelligence control also includes vibration
Device 5, driving-chain 12 include up driving-chain 121 and descending driving-chain 122, and up driving-chain 121 is to be passed from head to tail
The driving-chain 12 sent, descending driving-chain 122 are the driving-chain 12 of slave Caudad head transmission, and vibrating device 5 includes upper vibrating device
51, upper vibrating device 51 is arranged in the support frame 11 between up driving-chain 121 and descending driving-chain 122, with by with it is upper
The rear-face contact of fixed casting die 14 carries out vibration percussion to casting die 14 on row driving-chain 121, so that casting die
Calcium carbide ingot in 14 departs from casting die 14, and lower vibrating device 52 is arranged between up driving-chain 121 and descending driving-chain 122
Support frame 11 on, with by the rear-face contact with casting die 14 fixed on descending driving-chain 122 to casting die 14
Vibration percussion is carried out, so that the calcium carbide ingot in casting die 14 departs from casting die 14.
Wherein, upper vibrating device 51 include upper mounted plate 511, upper junction plate 512, upper mobile board 513, upper vibrating motor 514,
Upper lead 515, upper limit spring 516, upper vibrating plate 517, horizontal axis 518, upper vibration are set on upper mounted plate 511
Motor 514 is fixedly installed on upper mobile board 513, and one end of upper mobile board 513 coordinates with upper horizontal axis 518, so that upper work
Dynamic plate 513 is rotated around upper horizontal axis 518, and the other end of upper mobile board 513 is connected with upper lead 515, upper lead 515
The other end, the upper junction plate 512 of upper mobile board 513 are sequentially passed through, upper lead 515 is fixedly connected with upper mobile board 513, above led
It is not connected to post 515 and upper junction plate 512, so that upper mobile board 513 and upper lead 515 can relative to upper junction plate 512
Move up and down, upper limit spring is arranged on the outer wall of the upper lead 515 between upper mobile board 513 and upper junction plate 512
516, upper vibrating plate 517 is set on the top of upper lead 515, upper mounted plate 511 and upper junction plate 512 are fixed on up transmission
In support frame 11 between chain 121 and descending driving-chain 122, upper vibrating plate 517 is arranged on the lower surface of up driving-chain 121
Lower section, with the rear-face contact with casting die 14 fixed on up driving-chain 121.
Vibrating device 5 also includes lower vibrating device 52, and lower vibrating device 52 includes bottom plate 521, lower connecting plate 522, lower work
Dynamic plate 523, lower vibrating motor 524, lower lead 525, the first lower limit spring 526, the second lower limit spring 527, lower vibration
Plate 528, horizontal axis 529 under being set on bottom plate 521, lower vibrating motor 524 are fixedly installed on the upper of lower portable plate 523
On surface, one end of lower portable plate 523 coordinates with lower horizontal axis 529, so that lower portable plate 523 surrounds lower horizontal axis 529
Rotate, the other end of lower portable plate 523 is connected with lower lead 525, and lower lead 525 sequentially passes through the another of lower portable plate 523
One end, lower connecting plate 522, lower lead 525 are not connected to lower portable plate 523, and lower lead 525 is fixed with lower connecting plate 522
Connection, so that lower portable plate 523 moves up and down along lower lead 525 relative to lower lead 525 and lower connecting plate 522,
The first lower limit spring 526 is arranged on the outer wall of lower lead 525 between lower portable plate 523 and lower connecting plate 522, in lower work
The second lower limit spring 527 is arranged on the outer wall of the lower lead 525 of the dynamic top of plate 523, is set on the top of lower lead 525
Limited block, to avoid the second lower limit spring 527 from being slipped from the top of lower lead 525, on the lower surface of lower portable plate 523
Lower push rod 5231 is set, and the oscillating plate 528 in the case where the low side of lower push rod 5231 is set, bottom plate 521 and lower connecting plate 522 are fixed
Under support frame 11 between up driving-chain 121 and descending driving-chain 122, lower oscillating plate 528 is arranged on descending driving-chain
122 top, with the rear-face contact with casting die 14 fixed on descending driving-chain 122.
Further, upper vibrating motor 514 and lower vibrating motor 524 are variable-frequency motor, and control unit 3 also includes vibration control
Portion 34, vibration control portion 34 include vibrating controller 341, tail temperature detecting unit 342, vibrating controller 341 and upper vibration
Motor 514 and lower vibrating motor 524 connect, and tail temperature detecting unit 342 is fixedly installed on the support frame 11 close to tail
On, for detecting the real time temperature of the calcium carbide ingot in the casting die 14 at tail, vibrating controller 341 and tail temperature
Detection unit 342 connects, and is vibrated in the real time temperature control that vibrating controller 341 detects according to tail temperature detecting unit 342
The vibration velocity of motor 514 and lower vibrating motor 524, the speed to come off is released from casting die 14 to accelerate or slow down calcium carbide ingot
Degree.
Wherein, tail temperature detecting unit 342 is temperature sensor.
Wherein, vibration control portion 34 also includes memory cell 343, comparing unit 344, memory cell 343 and comparing unit
344 connections, comparing unit 344 are connected with tail temperature detecting unit 342 and vibrating controller 341, and memory cell 343 is used to deposit
The reference temperature of calcium carbide ingot of the storage at tail, the real time temperature that comparing unit 344 provides tail temperature detecting unit 342
Vibrating controller 341 is supplied to compared with reference temperature, and by comparative result, vibrating controller 341 is according to comparative result
To control the vibration velocity of upper vibrating motor 514 and lower vibrating motor 524, to accelerate or slow down calcium carbide ingot from casting die 14
Release the speed to come off.
When real time temperature is more than reference temperature, shows the speed of driving-chain 12, to accelerate coming off for calcium carbide ingot, this
When comparing unit 344 to vibrating controller 341 send accelerate vibration signal, vibrating controller 341 according to the signal control on
The vibration velocity of vibrating motor 514 and lower vibrating motor 524 accelerate so that calcium carbide ingot from the rapid release of casting die 14, come off,
When real time temperature is less than reference temperature, show that the speed of driving-chain 12 is slower, comparing unit 344 is sent out to vibrating controller 341
The signal of slowing down vibration is sent, vibrating controller 341 controls shaking for upper vibrating motor 514 and lower vibrating motor 524 according to the signal
It is dynamic to slow, to slow down coming off for calcium carbide ingot, and then the power consumption of upper vibrating motor 514 and lower vibrating motor 524 is reduced, realized
Intelligent power saving.
Referring to Fig. 2, Fig. 3, further, the calcium carbide production crushing all-in-one machine of overall intelligence control also includes output device 6, defeated
Go out the machine tail end that device 6 is arranged on casting portion 1, output device 6 includes output motor 61, conveyer belt 62, and output motor 61 is with passing
Send band 62 to be connected, to drive conveyer belt 62 to be driven by output motor 61, and then exported calcium carbide ingot by conveyer belt 62, controlled
Portion 3 processed also includes output control part 35, and output control part 35 includes o controller 351, o controller 351 and output motor
61 connection, o controller 351 also with cast control unit 32 speed chain detection unit 322 be connected, o controller 351 according to
The velocity of rotation of the real-time speed control output motor 61 of the driving-chain 12 detected according to speed chain detection unit 322, so that
The transfer rate of conveyer belt 62 and the speed sync of driving-chain 12.
When the real-time speed of speed chain detection unit 322 is more than the reference velocity of casting control unit 32, casting control
The comparing unit in portion 32 reduces signal, chain controller to chain controller 321 and the transmission speed of o controller 351 simultaneously
321 control the rotating speed of buncher slack-off according to the signal, meanwhile, o controller 351 controls output motor according to the signal
61 rotating speed is slack-off, and when real-time speed is less than reference velocity, the comparing unit for control unit 32 of casting is simultaneously to chain controller
321 and the transmission speed of o controller 351 increase signal, chain controller 321 according to the signal control buncher rotating speed
Accelerate, meanwhile, o controller 351 accelerates according to the rotating speed of signal control output motor 61, and then realizes conveyer belt 62
Speed and the speed sync of driving-chain 12 are adjusted.
Referring to Fig. 2, further, the calcium carbide production crushing all-in-one machine of overall intelligence control also includes waste-heat recovery device 7, remaining
Heat reclamation device 7 includes reclaiming cover 71, delivery pipe 72, waste heat feeder motor 73, and reclaiming cover 71 covers on the driving-chain close to head
Top, length originating party of the reclaiming cover 71 along driving-chain connect to setting, one end of delivery pipe 72 with reclaiming cover 71, delivery pipe
72 other end is connected with waste heat feeder motor 73, with by waste heat feeder motor 73 by the heat collected at suction in reclaiming cover 71
And send out.
Referring to Fig. 4 to Fig. 7, further, casting die 14 includes accepting bottom 141, preceding clinch 142, rear clinch
143rd, side block side 144, fixed ear 145, some horizontal bars 146 to raise up is set on the upper surface for accepting bottom 141 and erected
Muscle 147, forms casting pit 148 between horizontal bar 146 and vertical bars 147, preceding clinch 142 is arranged on casting pit 148 front end
On the side for accepting bottom 141, rear clinch 143 is arranged on the side of undertaking bottom 141 of casting pit 148 rear end, side
Rib 144 is arranged on the side of undertaking bottom 141 of casting pit 148 both sides, and fixed ear 145 is fixedly installed on side block side
In 144 side wall, fixed ear 145 is used to assemble with driving-chain 12, and guiding gutter is opened up on the end face on the upper edge of rear clinch 143
1431, the height of the end face of horizontal bar 146 is identical with the height of the height of the end face of vertical bars 147 and the bottom land of guiding gutter 1431,
So that after calcium carbide solution is full of casting pit 148, unnecessary calcium carbide solution is along guiding gutter 1431 to pouring behind adjacent
Flowed in casting mould 14.
In a kind of preferably embodiment, because driving-chain 12 is during installation, it is from head to tail direction
It is slightly upward tilting installation, in this way, the adjacent slave Caudad heading of casting die 14 is angled slightly downward, tilt
Angle very little, so, there is end face, the end face of vertical bars 147 and the bottom land of guiding gutter 1431 of mutually level horizontal bar 146,
So that unnecessary calcium carbide solution can flow along guiding gutter 1431 into the casting pit 148 of the casting die 14 behind adjacent
Dynamic, by that analogy, unnecessary calcium carbide solution all can successively flow, and not only solve unnecessary solution and flow to the outside of casting die 14
Wasting problem, moreover, unnecessary solution will not accumulate the top for floating on casting pit 148, cause phase between calcium carbide ingot
The problem of joining together.
In Fig. 8, the connection structure diagram after three casting dies 14 overlap is illustrated, each casting die 14 in figure
Clinch 143 is close to heading afterwards, and the preceding clinch 142 of each casting die 14 is close to tail direction, so, will
After some casting dies 14 are mounted side by side on driving-chain, the height of rear clinch 143 is slightly below the height of preceding clinch 142
Degree, during being moved from head to tail, unnecessary calcium carbide solution is to after the casting die 14 behind head
Clinch 143 flows, so as to solve the problems of the prior art.
Further, the height on side block side 144 is higher than the height of preceding clinch 142 and rear clinch 143, to stop that calcium carbide is molten
Liquid flows out to the outside on side block side 144.
Further, before the lower edge of the rear clinch 143 of adjacent casting die 14 is overlapped on clinch 142 on along upper,
So that unnecessary calcium carbide solution crosses the upper edge of preceding clinch 142 along on rear clinch 143 along upper guiding gutter 1431, directly
Connect and flow into the casting pit 148 of casting die 14 below, so as to also solve in the prior art solution from preceding clinch 142
The problem of being flowed out in seam between rear clinch 143.
In contrast to prior art, in Application No. CN201610392362.9 patent application, disclose one kind and continuously pour
Casting machine is provided with preceding clinch and rear clinch with mould, the mould is accepted, when the mould is arranged on transmission band chain, behind
Mould preceding clinch lower edge be overlapped on mould above rear clinch on along upper, then driven by driving-chain from rear
Previous movement.
The casting die being so designed that, as Fig. 2, Fig. 3 in prior art patent application are shown, in order that adjacent molds
The lower edge of preceding clinch and rear clinch it is upper along overlap joint fully, it is necessary to by the height of preceding clinch set be higher than after overlap
The height in portion, sufficiently required although so meeting overlap joint, in a specific mould, due to the height of preceding clinch
Height of the degree higher than rear clinch so that taken before being less than the upper surface of the casting pit between preceding clinch and rear clinch
The height of socket part and rear clinch, so in casting, after casting liquid is full of casting pit, unnecessary casting liquid still heap
Product floats on the top of the casting pit by being formed between preceding clinch, rear clinch and side block side, makes the metal formed after cooling
Joined together between ingot, rather than ingot monomer one by one, also, more unnecessary molten metal can also be before the mould
Gap outflow between clinch and rear clinch, it can also cause the loss and waste of molten metal.
Module or unit in the utility model embodiment device can be merged, divide and deleted according to being actually needed
Subtract.
Above disclosed is only the utility model preferred embodiment, can not limit the utility model with this certainly
Interest field, one of ordinary skill in the art will appreciate that realize all or part of flow of above-described embodiment, and according to this reality
The equivalent variations made with new claim, still fall within the scope that utility model is covered.
Claims (10)
- A kind of 1. calcium carbide production crushing all-in-one machine of overall intelligence control, it is characterised in that：Including casting portion, move portion, control Portion, the move portion are arranged on the lower section in casting portion, and to drive casting portion to move, the control unit is connected with casting portion, with control The action in casting portion processed, the casting portion are used to calcium carbide liquation being shaped to calcium carbide ingot, and the casting portion includes support frame, set Driving-chain, motor, some casting dies being arranged on driving-chain on the support frame are put, the motor is with passing Dynamic chain link, to drive driving-chain to act, the move portion includes front jockey wheel, guide motor, rear movable pulley, mobile motor, The front jockey wheel and rear movable pulley are separately positioned on the front-end and back-end of support frame, and the guide motor and mobile motor are equal It is fixedly connected with the support frame, the guide motor is connected with front jockey wheel, leading to be driven by guide motor Rotated to wheel, the mobile motor and rear movable pulley are connected, and are rotated with movable pulley after being driven by mobile motor, the control Portion processed and the guide motor and mobile motor are electrically connected with, to control the dynamic of guide motor and mobile motor by control unit Make, and then realization automatically moves and auto-steering.
- 2. the calcium carbide production crushing all-in-one machine of overall intelligence control as claimed in claim 1, it is characterised in that：The move portion Also include firm banking, hydraulic jack, steering gear, the firm banking is fixedly installed on the lower section of support frame, firm banking Both ends be connected respectively with two front jockey wheels, the guide motor is connected with hydraulic jack, to drive liquid by guide motor The stretching or retraction of the cylinder rod of compressing cylinder, the cylinder rod of the hydraulic jack are connected with the steering gear, the steering gear with two Front jockey wheel connects, and then drives two front jockey wheels to rotate by guide motor, realizes and turns to.
- 3. the calcium carbide production crushing all-in-one machine of overall intelligence control as claimed in claim 2, it is characterised in that：The control unit Including mobile control division, the mobile control division includes guide motor controller, mobile motor controller, RCU, described Guide motor controller is connected with guide motor, and the mobile motor controller is connected with mobile motor, and the RCU is set Put and be fixedly installed on the support apart from casting portion remote position, the guide motor controller, mobile motor controller On framework, the RCU and guide motor controller, mobile motor controller wireless connection, the RCU can be sent out Going out the wireless signal of four wave bands, the guide motor controller can receive the wireless signal of two wave bands, and according to the letter Number control guide motor rotates and reverse, and then the stretching or retraction of the cylinder rod with hydraulic cylinder, realizes front jockey wheel Turning to and turn to the right to the left, the mobile motor controller can receive the wireless signal of two other wave band, and according to this Two signals control mobile motor rotates and reverse, and then movable pulley front and rear and retreats after driving.
- 4. the calcium carbide production crushing all-in-one machine of overall intelligence control as claimed in claim 2, it is characterised in that：The control unit Also include casting control unit, the casting control unit includes chain controller, speed chain detection unit, and the motor is Buncher, the chain controller are connected with buncher, the chain controller also with the speed chain detection unit Connection, the speed chain detection unit are used for the real-time speed for detecting driving-chain, and the chain controller is according to speed chain The real-time speed that detection unit provides controls the speed of driving-chain.
- 5. the calcium carbide production crushing all-in-one machine of overall intelligence control as claimed in claim 2, it is characterised in that：The overall intelligence The calcium carbide production crushing all-in-one machine that can be controlled also includes vibrating device, and the driving-chain includes up driving-chain and descending transmission Chain, the up driving-chain are the driving-chain transmitted from head to tail, and the descending driving-chain transmits for slave Caudad head Driving-chain, the vibrating device includes upper vibrating device and lower vibrating device, and the upper vibrating device is arranged on the up driving-chain In support frame between descending driving-chain, with the rear-face contact by the casting die with being fixed on up driving-chain to pouring Casting mould carries out vibration percussion, so that the calcium carbide ingot in casting die departs from casting die, lower vibrating device is arranged on described In support frame between row driving-chain and descending driving-chain, to pass through the back side with casting die fixed on descending driving-chain Contact carries out vibration percussion to casting die, so that the calcium carbide ingot in casting die departs from casting die.
- 6. the calcium carbide production crushing all-in-one machine of overall intelligence control as claimed in claim 5, it is characterised in that：The overall intelligence Can the calcium carbide production crushing all-in-one machine of control also include cooling device, the cooling device includes cooling blower, header pipe, preceding Discharge pipe, rear discharge pipe, one end of the air outlet connection header pipe of the cooling blower, before the other end connection of header pipe Discharge pipe and rear discharge pipe, the preceding discharge pipe and rear discharge pipe are disposed opposite to each other, and the preceding discharge pipe and rear discharge pipe are fixed and set Put in the top of up driving-chain, to be cooled down to the calcium carbide ingot in the casting die on up driving-chain, the control unit Also include cooling control unit, the cooling control unit includes controller of fan, calcium carbide ingot temperature detecting unit, the air-blower control Device is connected with cooling blower, and the controller of fan is also connected with calcium carbide ingot temperature detecting unit, the calcium carbide ingot temperature detection Unit is fixedly installed in the support frame of the cooling device, for detecting the reality of the calcium carbide ingot in the casting die Shi Wendu, the controller of fan control the action of cooling blower according to the real time temperature of calcium carbide ingot temperature detecting unit.
- 7. the calcium carbide production crushing all-in-one machine of overall intelligence control as claimed in claim 2, it is characterised in that：Upper vibrating device bag Vibrating motor is included, lower vibrating device includes lower vibrating motor, and the upper vibrating motor and lower vibrating motor are variable-frequency motor, institute Stating control unit also includes vibration control portion, and the vibration control portion includes vibrating controller, tail temperature detecting unit, described to shake Movement controller is connected with upper vibrating motor and lower vibrating motor, and the tail temperature detecting unit is fixedly installed on close to tail In support frame, for detecting the real time temperature of the calcium carbide ingot in the casting die at tail, vibrating controller and tail Temperature detecting unit connects, and the vibrating controller controls according to the real time temperature of tail temperature detecting unit detection to shake on described The vibration velocity of dynamic motor and lower vibrating motor, the speed to come off is released to accelerate or slow down calcium carbide ingot from casting die.
- 8. the calcium carbide production crushing all-in-one machine of overall intelligence control as claimed in claim 4, it is characterised in that：The overall intelligence The calcium carbide production crushing all-in-one machine that can be controlled also includes output device, and output device is arranged on the machine tail end in casting portion, described defeated Going out device includes output motor, conveyer belt, and the output motor is connected with conveyer belt, is transmitted with being driven by output motor V belt translation, and then exported calcium carbide ingot by conveyer belt, the control unit also includes output control part, and the output control part includes O controller, the o controller are connected with output motor, chain of the o controller also with the casting control unit Bar speed detection unit connects, the real-time speed control for the driving-chain that o controller detects according to speed chain detection unit The velocity of rotation of output motor, so that the speed sync of the transfer rate of conveyer belt and driving-chain.
- 9. the calcium carbide production crushing all-in-one machine of overall intelligence control as claimed in claim 2, it is characterised in that：The overall intelligence The calcium carbide production crushing all-in-one machine that can be controlled also includes waste-heat recovery device, and the waste-heat recovery device includes reclaiming cover, conveying Pipe, waste heat feeder motor, the reclaiming cover cover on the top of the driving-chain close to head, length of the reclaiming cover along driving-chain Degree originating party is connected to setting, one end of the delivery pipe with reclaiming cover, and the other end of delivery pipe is connected with waste heat feeder motor, with By the heat collected at suction in reclaiming cover and sent out by waste heat feeder motor.
- 10. the calcium carbide production crushing all-in-one machine of overall intelligence control as claimed in claim 2, it is characterised in that：The casting Mould includes accepting bottom, preceding clinch, rear clinch, side block side, fixed ear, is set on the upper surface of the undertaking bottom Some horizontal bars to raise up and vertical bars, casting pit is formed between the horizontal bar and vertical bars, the preceding clinch, which is arranged on, to be poured On the side of the undertaking bottom of foundry pit front of the slot, the rear clinch is arranged on the side of the undertaking bottom of casting pit rear end On, the side block side is arranged on the side of undertaking bottom of casting pit both sides, and the fixed ear is fixedly installed on side block side Side wall on, fixed ear be used for driving-chain assemble, guiding gutter is opened up on the end face on the upper edge of rear clinch, the horizontal bar The height of the height of end face and the end face of vertical bars and the height of the bottom land of guiding gutter are identical, so that calcium carbide solution is full of casting After pit, unnecessary calcium carbide solution flows along guiding gutter into the casting die behind adjacent.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720101165.7U CN207061879U (en) | 2017-01-24 | 2017-01-24 | The calcium carbide production crushing all-in-one machine of overall intelligence control |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720101165.7U CN207061879U (en) | 2017-01-24 | 2017-01-24 | The calcium carbide production crushing all-in-one machine of overall intelligence control |
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| Publication Number | Publication Date |
|---|---|
| CN207061879U true CN207061879U (en) | 2018-03-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720101165.7U Withdrawn - After Issue CN207061879U (en) | 2017-01-24 | 2017-01-24 | The calcium carbide production crushing all-in-one machine of overall intelligence control |
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| CN (1) | CN207061879U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106829962A (en) * | 2017-01-24 | 2017-06-13 | 宁夏铸源机械制造有限公司 | The calcium carbide production crushing all-in-one machine of overall intelligence control |
-
2017
- 2017-01-24 CN CN201720101165.7U patent/CN207061879U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106829962A (en) * | 2017-01-24 | 2017-06-13 | 宁夏铸源机械制造有限公司 | The calcium carbide production crushing all-in-one machine of overall intelligence control |
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Granted publication date: 20180302 Effective date of abandoning: 20190315 |