CN207057701U - A kind of bionical flute surfaces processing unit (plant) of pipeline outer wall - Google Patents
A kind of bionical flute surfaces processing unit (plant) of pipeline outer wall Download PDFInfo
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- CN207057701U CN207057701U CN201720643608.5U CN201720643608U CN207057701U CN 207057701 U CN207057701 U CN 207057701U CN 201720643608 U CN201720643608 U CN 201720643608U CN 207057701 U CN207057701 U CN 207057701U
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Abstract
A kind of bionical flute surfaces processing unit (plant) of pipeline outer wall, including the drive mechanism for providing driving force, for connecting drive mechanism and supporting the support base of organisation of working, organisation of working and controller for processing bionical groove in process pipeline outer wall, the first supporting table of installation and the second supporting table above the support base, first supporting table is arranged in the both ends of support base with the second supporting table coaxial-symmetrical, and leaves the installing zone for installing organisation of working part workpiece therebetween；The drive mechanism is arranged on below support base；The organisation of working folder is arranged between the first supporting table, the second supporting table；The drive mechanism and organisation of working control terminal corresponding with controller are electrically connected.The beneficial effects of the utility model are：Simple in construction, operation is easy, can process bionical groove structure on pipeline outer wall protective coating surface.
Description
Technical field
It the utility model is related to a kind of bionical flute surfaces processing unit (plant) of pipeline outer wall.
Background technology
As the high speed development of science and technology, and "Oceanic" strategy status significantly improve, the mankind march toward to marine resources
The step of exploitation is also more and more faster.Abundant petroleum and natural gas resource is contained in the ocean of the length and breadth of land, while with national economy
Fast development, the pipeline run of the fuel such as seabed petrochina and natural gas increasingly increases, at the same the pipeline set up also by
Year is incremented by.Due to being in for a long time in marine environment complicated and changeable, while in face of the impact of seawater, pipeline, which is likely to occur, excessively bends
Various forms of damages such as clothes, fatigue damage, brittle fracture, and unstability and corrosion, it can also increase the resistance of pipeline.Pipeline hinders
The increase of power also causes the energy consumption increase of oil, Natural Gas Pipeline Transportation, and efficiency declines, pipeline erosion of wall is serious, shortens pipe
Road service life.
Bionic, drag-reducing technology is the new focus of drag reduction area research, and its drag-reduction effect has been obtained for being widely recognized as.Utilize
The resistance of pipeline can be greatly reduced in pipe surface processing bionic, drag-reducing structure for bionics principle, reduce the pressure of pipeline outer wall
Pulsation, has the function that drag reduction.Increase the contact area of pipeline outer wall simultaneously, the rust-proof antiseptic paint that can make to be coated in pipeline outer wall fills
Divide and play a role.Therefore, study the method and process equipment in pipeline outer wall processing bionic, drag-reducing structure to drag-reduction energy-saving and
The development of related industry is significant.Therefore, in order to solve the above technical problems, according to the defeated of the fuel such as oil, natural gas
Send the design feature of pipeline, base of the utility model in analysis, summary biological surface drag reduction structures feature and existing processing method
On plinth, there is provided a kind of bionical flute surfaces processing unit (plant) of pipeline outer wall, energy resource consumption can be reduced, improve the economic effect of pipeline
Benefit；Disposal of pollutants is reduced simultaneously, improves environmental benefit.
The content of the invention
The purpose of this utility model is to provide a kind of simple in construction, and operation is easy, can be in pipeline outer wall protective coating
The bionical flute surfaces processing unit (plant) of pipeline outer wall of bionical groove structure is processed on surface.
The bionical flute surfaces processing unit (plant) of a kind of pipeline outer wall described in the utility model, including for providing driving force
Drive mechanism, for connecting drive mechanism and supporting the support base of organisation of working, for processing bionical ditch in process pipeline outer wall
The organisation of working and controller of groove, the first supporting table of installation and the second supporting table above the support base, the first supporting table with
Second supporting table coaxial-symmetrical is arranged in the both ends of support base, and leaves therebetween for installing organisation of working part workpiece
Installing zone；The drive mechanism is arranged on below support base；The organisation of working folder is arranged on the first supporting table, the second support
Between platform；The drive mechanism and organisation of working control terminal corresponding with controller are electrically connected；
The drive device include motor, bearing shaft, the first driving gear set, input shaft, the second driving gear set,
Connecting shaft, the 3rd driving gear set, power transmission shaft and roller, the motor are arranged on the bottom of support base, and described
The output shaft of motor is connected by shaft coupling with one end of bearing shaft, and the other end of bearing shaft passes through the first driving gear set
Engaged with input shaft one end gear；The other end of the input shaft is nibbled by one end gear of the second driving gear set and connecting shaft
Close, the other end of the connecting shaft is engaged by the 3rd driving gear set with shaft gear, realizes the driving force of motor
Progressively transmission；The input shaft, the both ends of the output shaft are respectively furnished with corresponding roller；The control of the motor
End controlling switch corresponding with the controller is electrically connected；
The organisation of working include processing motor, electric machine support, processing driving gear, processing driven gear, the first roller,
Second tin roller and Pneumatic controller, the processing motor are arranged on the electric machine support at the top of first roller,
The output shaft of the processing motor is co-axially mounted processing driving gear；First roller, the second tin roller are coaxial respectively to pacify
Mounted in the first supporting table, the second supporting table inner face, wherein the outer wall of first roller is circumferentially with for processing actively
The processing driven gear of gear engagement；The both ends of the cylinder are affixed with first roller, the second tin roller respectively, described
Pneumatic controller includes air compressor, cylinder, expansion link and cutter, and the cylinder is double-deck toroidal cavity, cylinder bore
To being uniformly distributed multiple radial direction through hole run through for expansion link, and radial direction through hole one end connects with double-deck toroidal cavity intermediate space
Logical, the radial direction through hole other end connects with cylinder inner cavity；The air compressor is arranged on the cylinder, the air compressor
Gas outlet connected with double-deck toroidal cavity intermediate space；The expansion link runs through radial direction through hole, and is slidably connected therewith, wherein
The inner of expansion link is installed by the cutter for cutting inside pipe wall；The control of the control terminal, the air compressor of the processing motor
Pin corresponding with the controller is electrically connected respectively at end processed.
First driving gear set includes the first travelling gear, the second travelling gear and the first sleeve, and described first
Travelling gear is sleeved on one end of the bearing shaft, and the sleeve by being equally enclosed on undertaking shaft end limits its axial movement,
The number of teeth of first travelling gear is less than the number of teeth of second travelling gear；The bearing shaft passes through the first deep-groove ball axle
Hold, the second deep groove ball bearing is supported on the bottom of the support base, and the first deep groove ball bearing, the second deep groove ball bearing are distinguished
Its axial movement is limited by corresponding first end cap, the second end cap；The input shaft both ends pass through the 3rd deep groove ball bearing,
Four deep groove ball bearings are supported on the support base bottom, and the 3rd deep groove ball bearing, the 4th zanjon ditch bearing pass through phase respectively
The 3rd end cap, the 4th end cap answered limit its axial movement, and the input between the 3rd deep groove ball bearing and the second travelling gear
Second sleeve is socketed on axle.
Second driving gear set includes the 3rd travelling gear and the 4th travelling gear, the 3rd travelling gear suit
In described input shaft one end, the 4th travelling gear is sleeved on one end of the connecting shaft, and the 3rd travelling gear
Engaged with the 4th travelling gear, wherein the 3rd travelling gear limits its axial movement by 3rd sleeve；The company
Spindle is supported on the bottom of the support base by the 5th deep groove ball bearing, the 6th deep groove ball bearing；4th deep-groove ball axle
Hold and be socketed 3rd sleeve on the input shaft between the 3rd travelling gear；5th deep groove ball bearing, the 6th zanjon ditch bearing difference
Its axial movement is limited by corresponding 5th end cap, the 6th end cap.
3rd driving gear set includes the 5th travelling gear and the 6th travelling gear, the 5th travelling gear suit
In one end of the connecting shaft, the 6th travelling gear is sleeved on one end of the power transmission shaft, and the 5th travelling gear of institute with
The 6th travelling gear engagement, wherein the 6th travelling gear limits its axial movement by check ring；The transmission
Axle by the 7th deep groove ball bearing, the 8th zanjon ditch bearings in the support base bottom, and the power transmission shaft with it is described
Input shaft is arranged in parallel, and the 7th deep groove ball bearing, the 8th zanjon ditch bearing pass through corresponding 7th end cap, the 8th end cap respectively
Limit its axial movement.
3 expansion links are uniformly provided with the cylinder, and adjacent expansion bar cramp angle is 120 °；The inner of the expansion link is set
There is a groove for being caught in cutter, the cutter is affixed by screw and the groove.
According to a kind of processing method of the bionical flute surfaces processing unit (plant) of pipeline outer wall described in the utility model, including with
Lower step：
1) pipeline is supported into suitable height by servicing unit first, central axis and processing machine can just be made
Structure central axis overlaps；
2) starting motor, make big pinion rotation, band driven input shaft, connecting shaft and power transmission shaft rotate simultaneously, so as to
Make four rolling while rotate, then whole processing unit (plant) moves along conduit axis direction, and it is to be processed to move to pipeline outer wall
First position, is then shut off motor；
3) by adjusting pneumatic control system, make cylinder charge, make three expansion links radial extent simultaneously, until cutter leans on
Nearly pipeline outer wall face to be processed, closes pneumatic control system；
4) start processing motor, drive roller to rotate a circle, start groove processing, close processing motor；
5) pneumatic control system is opened, cylinder is discharged gas, makes three expansion links radial contraction simultaneously, makes cutting for cutter
Sword machined surface radially away is cut, closes pneumatic control system；
6) repeat 2)~5) operation, then the Continuous maching of bionical groove in pipeline to be processed can be achieved.
The beneficial effects of the utility model are：Drive mechanism can utilize the whole of whole processing unit (plant) using 4 wheel driven driving
Weight so that adhesive force dramatically increases, that is, extends tractive force limit as attachment pressure；Can be by the power of motor
Each roller is reached respectively, that is, reduces the driving force burden of each roller, it is thus possible to is ensured no more than roller friction pole
In the case of limiting (not skidding), enough power is reached into road surface, makes processing unit (plant) that there is very strong locomitivity and steady
It is qualitative；It is suffered when Tool in Cutting is processed can to offset three using three cutter while reverse machining for organisation of working simultaneously
Tangential counter-force, so as to avoid producing flexural deformation and torsional deflection, processing unit (plant) operation quality is ensured.Processing unit (plant)
It is wide to process caliber scope, and with centering and positioning function well.Meanwhile cutter of different shapes can be installed, complete it
The processing of corresponding drag reduction structures, and precision is high, it is green, it is simple in construction, it is easy to operate.
Brief description of the drawings
Fig. 1 is that Fig. 1 is the utility model three-dimensional structure accompanying drawing.
Fig. 2 is driving mechanism structure accompanying drawing.
Fig. 3 is support table structure accompanying drawing.
Fig. 4 is roller frame accompanying drawing.
Fig. 5 is pneumatic drive mechanisms accompanying drawing.
Embodiment
The utility model is further illustrated below in conjunction with the accompanying drawings
Referring to the drawings：
A kind of bionical flute surfaces processing unit (plant) of pipeline outer wall described in the utility model of embodiment 1, including for providing
The drive mechanism of driving force, for connect drive mechanism and support organisation of working support base 18, in process pipeline outer wall
Process the organisation of working and controller of bionical groove, the top of support base 18 the first supporting table 19 of installation and the second supporting table
20, the first supporting table 19 and the coaxial-symmetrical of the second supporting table 20 are arranged in the both ends of support base 18, and leave be used for therebetween
The installing zone of organisation of working part workpiece is installed；The drive mechanism is arranged on the lower section of support base 18；The organisation of working folder
Between the first supporting table 19, the second supporting table 20；The drive mechanism and the organisation of working with controller phase
The control terminal answered is electrically connected；
The drive device includes motor 8, bearing shaft 33, the first driving gear set, input shaft, the second travelling gear
Group, connecting shaft 14, the 3rd driving gear set, power transmission shaft 17 and roller 1, the horizontal mounting means of the use of motor 8, two
Side is respectively arranged on the bottom of support base 18 with two bolts, and the output shaft of the motor 8 passes through shaft coupling 7 and undertaking
One end of axle 33 is connected, and shaft coupling 7 is circumferential uniformly to be fixed with 6 bolts；With reference to shown in accompanying drawing 3, supporting table has two, symmetrical cloth
Put in the top of support base 18, weld together with support base 18；First supporting table 19, second supports platform 20 in the central shaft of cylinder 24
Line direction is provided with through hole, and has been evenly arranged 4 rollers 28 in through hole circumferencial direction；The wherein upper end of the first supporting table 19 has one
Electric machine support 22, it is welded in the first supporting table 19, motor 21 is processed for installing；The other end of bearing shaft 33 passes by first
Moving gear group engages with input shaft one end gear；The other end of the input shaft 5 passes through the second driving gear set and connecting shaft
One end gear engagement, the other end of the connecting shaft 14 are engaged by the 3rd driving gear set with shaft gear, realize driving
The progressively transmission of the driving force of motor；The input shaft 5, the both ends of the power transmission shaft 17 are respectively furnished with corresponding roller 1；Institute
The control terminal controlling switch corresponding with the controller for stating motor 8 is electrically connected；
The organisation of working include processing motor 21, electric machine support 22, processing driving gear 27, processing driven gear 261,
First roller 26, second tin roller 31 and Pneumatic controller, processing motor 21 use vertical installation, passed through with electric machine support 22
It is bolted to together；Processing driving gear 27 is installed, processing driving gear 27 is connected by key on the processing output shaft of motor 21
Connect and realize axially position, it by sleeve and nut 11 is to realize that the axially position on both sides, which is,；
With reference to shown in accompanying drawing 4, roller is two alternating share structures, is arranged symmetrically in the both ends of cylinder 24, circumferential equal
It is even to be fixedly connected with 6 screw rods 25；Roller is similarly a through-hole structure, wherein being a tooth at the circle end face of the first roller 26
Wheel-like structure, it is meshed with the processing driving gear 27 on the processing output shaft of motor 21；First roller 26 and the end of second tin roller 31
Mouth contacts with roller 28, so that roller uniform force；First roller 26, the second tin roller 31 are coaxially mounted to respectively
First supporting table 19, the inner face of the second supporting table 20, wherein the outer wall of first roller 19 is circumferentially with for being led with processing
The processing driven gear 191 of moving gear engagement；With reference to shown in accompanying drawing 5, the Pneumatic controller includes air compressor 23, gas
Cylinder 24, expansion link 25 and cutter 30, cylinder 24 have certain wall thickness, the both ends of the cylinder 24 by screw rod 25 respectively with institute
It is affixed to state the first roller 26, the second tin roller 31, the cylinder 24 is double-deck toroidal cavity, and 24 radially uniform distribution of cylinder is more
The individual radial direction through hole run through for expansion link, and radial direction through hole one end connects with double-deck toroidal cavity intermediate space, radial direction through hole is another
One end connects with cylinder inner cavity；Air compressor 23 is placed on the boss of the circle end face of cylinder 24, and both ends are bolted；
The gas outlet of the air compressor 23 connects with double-deck toroidal cavity intermediate space；The expansion link 29 runs through radial direction through hole,
And be slidably connected therewith, the cutter 30 for cutting inside pipe wall is installed in the inner of wherein expansion link 29；The processing motor 21
Pin corresponding with the controller is electrically connected respectively for control terminal, the control terminal of the air compressor 23.First driving cog
Wheel group includes the first travelling gear 13, the second travelling gear 3 and the first sleeve 6, and first travelling gear 13 is sleeved on institute
State one end of bearing shaft 33, and its axial movement is limited by being equally enclosed on the first sleeve 6 of the end of bearing shaft 33, described first
The number of teeth of travelling gear 13 is less than the number of teeth of second travelling gear 3；Bearing shaft 33 is stepped, and it is provided with the first transmission
Gear 13, the circumferentially positioned of the first travelling gear 13 is realized by key connection, the one end of the first travelling gear 13 passes through bearing shaft
33 shaft shoulders realize positioning, and the other end realizes axially position by the first sleeve 6；Bearing shaft 33 is extend into the bearing hole of boss,
Equipped with the first deep groove ball bearing 201 and the second deep groove ball bearing 208, one end inner ring of the first deep groove ball bearing 201 passes through second set
Cylinder 6 realizes axially position, and axially position is realized in other end outer ring by the convex shoulder in boss, then realize the first deep-groove ball axle
The positioning of 201 bi-directional axials is held, one end inner ring of the second deep groove ball bearing 208 is positioned by the shaft shoulder of bearing shaft 33, and the other end passes through second
End cap 307 realizes positioning, and the second end cap 307 is circumferential uniformly to be fixed with 6 bolts, the first deep groove ball bearing 201, the second deep-groove ball
Bearing 208 uses interference fit with bearing shaft 33；The both ends of input shaft 5 pass through the 3rd deep groove ball bearing the 202, the 4th
Deep groove ball bearing 203 is supported on the bottom of support base 18, and the 3rd deep groove ball bearing 202, the 4th zanjon ditch bearing 203 divide
Its axial movement is not limited by corresponding 3rd end cap 301, the 4th end cap 302, and the 3rd deep groove ball bearing 202 and second passes
Second sleeve 4 is socketed on input shaft between moving gear 3；Input shaft 5 passes through in the bearing hole of boss and the 3rd zanjon symmetrically is housed
The deep groove ball bearing 203 of ball bearing 202 and the 4th, the 3rd deep groove ball bearing 202 and the 4th deep groove ball bearing 203 and input shaft 5 are equal
Circumferentially positioned, the 3rd deep groove ball bearing 202 and the relative direction one end of the 4th deep groove ball bearing 203 are realized using interference fit
Inner ring realize and position that other end outer ring passes through the 3rd end cap 301 respectively and the 4th end cap 302 is real by the shaft shoulder of input shaft 5
Existing axially position, the 3rd end cap 301 and circumferential uniform 6 of the 4th end cap 302 are bolted on support base 18；Installed in input
The second travelling gear 3 and the 3rd travelling gear 9 on axle 5 all realize the circumferentially positioned of its own by key connection, axially fixed
All realized by the shaft shoulder and second sleeve 4,3rd sleeve 10 position.
Second driving gear set includes the 3rd travelling gear 9 and the 4th travelling gear 12, the 3rd travelling gear 8
Described one end of input shaft 5 is sleeved on, the 4th travelling gear 12 is sleeved on one end of the connecting shaft 14, and the described 3rd
Travelling gear 9 engages with the 4th travelling gear 12, wherein the 3rd travelling gear 9 limits its axle by 3rd sleeve 10
To movement；The connecting shaft 14 is supported on the support by the 5th deep groove ball bearing 204, the 6th deep groove ball bearing 205
The bottom of seat 18；3rd sleeve 10 is socketed on input shaft between 4th deep groove ball bearing 203 and the 3rd travelling gear 9；Connection
Axle 14 passes through in the bearing hole of boss and is respectively provided with the 5th deep groove ball bearing 204 and the 6th deep groove ball bearing 205, two bearing phases
Positioning all is realized by the shaft shoulder of connecting shaft 14 to one end inner ring in direction, the 5th end cap 303 and the 6th end are distinguished in other end outer ring
Lid 304 realizes axially position, and the 5th end cap 303 and the 6th end cap 304 are circumferentially fixed with 6 bolts；The two axial ends of connecting shaft 14
The screw thread of certain length is provided with, and is mounted on the 4th travelling gear 12, the 5th travelling gear 15, the He of the 4th travelling gear 12
The size shape of 5th travelling gear 15 is identical, is arranged symmetrically in the both ends of connecting shaft 14, is all to realize circumferentially to determine by key connection
Position；The relative both ends of two gears be all by the shaft shoulder of connecting shaft 14 come when position, two opposite both ends of gear all pass through
Nut 11 is tightened to realize positioning.
3rd driving gear set includes the 5th travelling gear 15 and the 6th travelling gear 34, the 5th travelling gear
15 are sleeved on one end of the connecting shaft 14, and the 6th travelling gear 34 is sleeved on the power transmission shaft 17, and institute the 5th passes
Moving gear 15 engages with the 6th travelling gear 34, wherein the 6th travelling gear 34 limits its axle by check ring 32
To movement；The power transmission shaft 17 is supported on the support base 18 by the 7th deep groove ball bearing 206, the 8th zanjon ditch bearing 207
Bottom, and the power transmission shaft 17 is arranged in parallel with the input shaft 5, and the 7th deep groove ball bearing 206, the 8th zanjon ditch bearing
207 limit its axial movement by corresponding 7th end cap 305, the 8th end cap 306 respectively, and power transmission shaft 17 passes through the bearing of boss
The 7th deep groove ball bearing 206 and the 8th deep groove ball bearing 207, the 7th deep groove ball bearing 206 and the 8th zanjon symmetrically are housed in hole
One end inner ring of the relative direction of ball bearing 207 realizes and positioned that other end outer ring passes through the 7th end respectively by the shaft shoulder of power transmission shaft 17
The end cap 306 of lid 305 and the 8th realizes axially position, and the 7th end cap 305 and the 8th end cap 306 are circumferentially fixed with 6 bolts；Together
When, 17 the 6th travelling gear 16 is realized circumferentially positioned by key connection on power transmission shaft, and axially position is to pass through biography respectively
The shaft shoulder of moving axis 17 and check ring 32 are realized.
The roller 1 of four same sizes is all by being screwed at shaft end；
The expansion link of 3 same sizes is uniformly provided with the cylinder, and adjacent expansion bar central angle angle is 120 °；Three
Individual expansion link 29 is arranged in three through holes, and the top of expansion link 29 is provided with the hole of certain depth, and the axial end of expansion link 29
Face side is provided with a groove；When cutter 30 is laid, cutter 30 is inserted into hole, arranged in groove with two vertical directions
Bolt be fixed, can prevent its carry out machining when rotate.And cutter 30 uses special facture, by installing not
The cutter 30 of similar shape can process different groove structures.
A kind of processing method of the bionical flute surfaces processing unit (plant) of pipeline outer wall of the embodiment 2 according to embodiment 1, bag
Include following steps：
1) pipeline is supported into suitable height by servicing unit first, central axis and processing machine can just be made
Structure central axis overlaps；
2) start motor 8, the first travelling gear 13 is engaged the second travelling gear 3 and rotate, 5 turns of driven input shaft of band
Move, so as to which the 3rd biography gear 9 being mounted on input shaft 5 and the 4th travelling gear 12 in connecting shaft 14 are mutually nibbled
Close and rotate, and then the 5th travelling gear 15 engagement for making to be arranged in connecting shaft 14 is arranged on the 6th driving cog on power transmission shaft 17
Wheel 16 rotates, so that the four rolling 1 installed in input shaft 5 and the both ends of power transmission shaft 17 rotates simultaneously, then whole processing unit (plant)
20mm is moved along conduit axis direction, pipeline outer wall first position to be processed is moved to, is then shut off motor；
3) pneumatic control system is opened, inflates cylinder 24, three expansion links 29 while radial extent 15mm, until cutter
30 reach pipeline outer wall work surface, are then shut off pneumatic control system；
4) start processing motor 21, be that motor rotates 120 ° by control, and then drive roller to rotate 120 °, make three knives
Tool 30 rotates 120 ° of groove processings for completing a circle around conduit axis in pipeline external surface, is then shut off processing motor 21；
5) pneumatic control system is opened, cylinder 24 is discharged gas, makes three expansion links 29 radial contraction 10mm simultaneously, makes
The cutting edge of cutter 30 machined surface radially away, close pneumatic control system；
6) repeat 2)~5) operation, then the Continuous maching of bionical groove in pipeline to be processed can be achieved.
Content described in this specification embodiment is only enumerating to the way of realization of utility model design, and this practicality is new
The protection domain of type is not construed as being only limitted to the concrete form that embodiment is stated, the scope of protection of the utility model is also wrapped
Include those skilled in the art according to the utility model design it is conceivable that equivalent technologies mean.
Claims (5)
1. a kind of bionical flute surfaces processing unit (plant) of pipeline outer wall, including for providing the drive mechanism of driving force, for connecting
The support base of drive mechanism and support organisation of working, organisation of working and control for processing bionical groove in process pipeline outer wall
Device processed, the support base top the first supporting table of installation and the second supporting table, the first supporting table and the second supporting table coaxial-symmetrical
The both ends of support base are arranged in, and leave the installing zone for installing organisation of working part workpiece therebetween；The driving machine
Structure is arranged on below support base；The organisation of working folder is arranged between the first supporting table, the second supporting table；The driving machine
Structure and organisation of working control terminal corresponding with controller are electrically connected；
The drive mechanism includes motor, bearing shaft, the first driving gear set, input shaft, the second driving gear set, connection
Axle, the 3rd driving gear set, power transmission shaft and roller, the motor are arranged on the bottom of support base, and the driving
The output shaft of motor is connected by shaft coupling with one end of bearing shaft, the other end of bearing shaft by the first driving gear set with it is defeated
Enter the gear engagement of axle one end；The other end of the input shaft is engaged by the second driving gear set with one end gear of connecting shaft,
The other end of the connecting shaft is engaged by the 3rd driving gear set with shaft gear, realize motor driving force by
Step is transmitted；The input shaft, the both ends of the output shaft are respectively furnished with corresponding roller；The control terminal of the motor with
The corresponding controlling switch of controller is electrically connected；
The organisation of working includes processing motor, electric machine support, processing driving gear, processing driven gear, the first roller, second
Roller and Pneumatic controller, the processing motor is arranged on the electric machine support at the top of first roller, described
The output shaft of processing motor is co-axially mounted processing driving gear；First roller, the second tin roller are coaxially mounted to respectively
First supporting table, the second supporting table inner face, wherein the outer wall of first roller is circumferentially with for processing driving gear
The processing driven gear of engagement；The both ends of cylinder are affixed with first roller, the second tin roller respectively, the pressure control
Device includes air compressor, cylinder, expansion link and cutter, and the cylinder is double-deck toroidal cavity, radially uniform point of cylinder
The multiple radial direction through hole run through for expansion link of cloth, and radial direction through hole one end connects with double-deck toroidal cavity intermediate space, it is radially logical
The hole other end connects with cylinder inner cavity；The air compressor is arranged on the cylinder, the gas outlet of the air compressor
Connected with double-deck toroidal cavity intermediate space；The expansion link runs through radial direction through hole, and be slidably connected therewith, wherein expansion link
The inner is installed by the cutter for cutting inside pipe wall；Control terminal, the control terminal of the air compressor difference of the processing motor
Pin corresponding with the controller is electrically connected.
A kind of 2. bionical flute surfaces processing unit (plant) of pipeline outer wall as claimed in claim 1, it is characterised in that：Described first passes
Moving gear group includes the first travelling gear, the second travelling gear and the first sleeve, and first travelling gear is sleeved on described
One end of bearing shaft, and the sleeve by being equally enclosed on undertaking shaft end limits its axial movement, first travelling gear
The number of teeth is less than the number of teeth of second travelling gear；The bearing shaft passes through the first deep groove ball bearing, the second deep groove ball bearing branch
Support in the bottom of the support base, and the first deep groove ball bearing, the second deep groove ball bearing respectively by corresponding first end cap,
Second end cap limits its axial movement；The input shaft both ends are supported on by the 3rd deep groove ball bearing, the 4th deep groove ball bearing
The support base bottom, and the 3rd deep groove ball bearing, the 4th deep groove ball bearing pass through corresponding 3rd end cap, the 4th end respectively
Lid limits its axial movement, and is socketed second sleeve on the input shaft between the 3rd deep groove ball bearing and the second travelling gear.
A kind of 3. bionical flute surfaces processing unit (plant) of pipeline outer wall as claimed in claim 1, it is characterised in that：Described second passes
Moving gear group includes the 3rd travelling gear and the 4th travelling gear, and the 3rd travelling gear is sleeved on described input shaft one end,
4th travelling gear is sleeved on one end of the connecting shaft, and the 3rd travelling gear and the 4th travelling gear
Engagement, wherein the 3rd travelling gear limits its axial movement by 3rd sleeve；The connecting shaft passes through the 5th deep-groove ball
Bearing, the 6th deep groove ball bearing are supported on the bottom of the support base；Between 4th deep groove ball bearing and the 3rd travelling gear
3rd sleeve is socketed on input shaft；5th deep groove ball bearing, the 6th deep groove ball bearing pass through corresponding 5th end cap, the 6th respectively
End cap limits its axial movement.
A kind of 4. bionical flute surfaces processing unit (plant) of pipeline outer wall as claimed in claim 1, it is characterised in that：Described 3rd passes
Moving gear group includes the 5th travelling gear and the 6th travelling gear, and the 5th travelling gear is sleeved on the one of the connecting shaft
End, the 6th travelling gear are sleeved on one end of the power transmission shaft, and the 5th travelling gear of institute and the 6th travelling gear
Engagement, wherein the 6th travelling gear limits its axial movement by check ring；The power transmission shaft passes through the 7th deep-groove ball
Bearing, the 8th deep groove ball bearing are supported on the support base bottom, and the power transmission shaft is arranged in parallel with the input shaft, and
7th deep groove ball bearing, the 8th deep groove ball bearing limit its axial movement by corresponding 7th end cap, the 8th end cap respectively.
A kind of 5. bionical flute surfaces processing unit (plant) of pipeline outer wall as claimed in claim 1, it is characterised in that：On the cylinder
3 expansion links are uniformly provided with, and adjacent expansion bar cramp angle is 120 °；The inner of the expansion link, which is provided with, to be used to be caught in the recessed of cutter
Groove, the cutter are affixed by screw and the groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720643608.5U CN207057701U (en) | 2017-06-05 | 2017-06-05 | A kind of bionical flute surfaces processing unit (plant) of pipeline outer wall |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720643608.5U CN207057701U (en) | 2017-06-05 | 2017-06-05 | A kind of bionical flute surfaces processing unit (plant) of pipeline outer wall |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207057701U true CN207057701U (en) | 2018-03-02 |
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| CN201720643608.5U Withdrawn - After Issue CN207057701U (en) | 2017-06-05 | 2017-06-05 | A kind of bionical flute surfaces processing unit (plant) of pipeline outer wall |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107020409A (en) * | 2017-06-05 | 2017-08-08 | 浙江工业大学 | A kind of bionical flute surfaces processing unit (plant) of pipeline outer wall and its processing method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107020409A (en) * | 2017-06-05 | 2017-08-08 | 浙江工业大学 | A kind of bionical flute surfaces processing unit (plant) of pipeline outer wall and its processing method |
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