CN207057411U - A kind of arrangements for automotive doors external door skin covering cold pressing composite die - Google Patents
A kind of arrangements for automotive doors external door skin covering cold pressing composite die Download PDFInfo
- Publication number
- CN207057411U CN207057411U CN201720487403.2U CN201720487403U CN207057411U CN 207057411 U CN207057411 U CN 207057411U CN 201720487403 U CN201720487403 U CN 201720487403U CN 207057411 U CN207057411 U CN 207057411U
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- Prior art keywords
- cavity plate
- punch
- pin
- blank holder
- knife
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Abstract
The utility model discloses a kind of arrangements for automotive doors external door skin covering cold pressing composite die, include punch-pin, punch-pin is installed on punch-pin mould bases, punch-pin blank holder is installed outside punch-pin, cavity plate mould bases is installed on punch-pin mould bases, the lower surface of cavity plate mould bases is provided with cavity plate blank holder, cavity plate is installed on cavity plate mould bases in cavity plate blank holder, cavity plate can in cavity plate blank holder guiding movement, drift on cavity plate is fixed in cavity plate and cavity plate blank holder, punching set corresponding with drift is embedded on punch-pin, trimming is turned over to fix all over the edge of a knife and is embedded in cavity plate blank holder, discharge arm is installed in punch-pin blank holder, punch-pin is provided with the dumping pit coordinated with discharge arm.The utility model is using the stretching travel needed for drawing process, by each step process of shaping, and trimming, flange, punching being merged into by cleverly structure in whole set of die without any confusion, effectively raises the quality of car door skin, rhythm of production is accelerated, saves production requirement.
Description
Technical field:
Arrangements for automotive doors processing mold field is the utility model is related to, it is cold to relate generally to a kind of arrangements for automotive doors external door skin covering
Punching-pressing composite mould.
Background technology:
One arrangements for automotive doors external door skin needs at least 3 secondary or even 4 secondary cold punching dies, and each secondary mould completes different works
Sequence, i.e. stretching, trimming, flange, punching, referred to as automobile panel cold stamping process mould.Such mould production cost is high, takes up an area
Area is big, and rhythm of production is slow, and next process could be carried out after preceding working procedure is completed, and each secondary mould is processed in design
When all there is error, it is poor that the accumulation of error is referred to as accumulation work together, after completing all process steps, the type face matter of vehicle outer door skin
Amount required effect before just not reaching, this is " the process mould " before research and development.
Utility model content:
A kind of the defects of the utility model purpose is exactly to make up prior art, there is provided arrangements for automotive doors external door skin covering
Cold pressing composite die, the processes such as stretching, trimming, flange, punching are completed on a secondary mould, effectively raise car door skin
Quality, accelerate rhythm of production, save production requirement.
The utility model is achieved through the following technical solutions:
A kind of arrangements for automotive doors external door skin covering cold pressing composite die, it is characterised in that:The mould is mainly by punch-pin, recessed
Mould, punch-pin mould bases, cavity plate mould bases, the trimming flange edge of a knife, drift, punching set, punch-pin blank holder, cavity plate blank holder, guide pin bushing, discharging
Bar is formed, and punch-pin is provided with the punch-pin mould bases, is provided with outside the punch-pin and is oriented to the punch-pin blank holder of cooperation with it, described
The cavity plate mould bases fastened with it is installed, the lower surface of the cavity plate mould bases is provided with to be coordinated with punch-pin blank holder on punch-pin mould bases
Cavity plate blank holder, cavity plate is installed on the cavity plate mould bases in the cavity plate blank holder, the cavity plate can be in cavity plate blank holder
Guiding movement, the drift on the cavity plate is fixed on cavity plate and in cavity plate blank holder, punching set corresponding with the drift is inlayed
On punch-pin, trimming is turned over to fix all over the edge of a knife and is embedded in cavity plate blank holder, and the discharge arm is installed in punch-pin blank holder, described
Punch-pin is provided with the dumping pit coordinated with discharge arm.
Described punch-pin is car door crust moulding surface structure, and its sheet material to be formed is positioned over punch-pin blank holder and cavity plate blank holder
Between, on the table, the punch-pin blank holder is jacked the punch-pin fixing of the forming frame by the jacking cylinder of the hydraulic press of its bottom, institute
Cavity plate mould bases clamping is stated on the sliding block of hydraulic press, is closed by the opening of slider of hydraulic press and workbench, completes punch forming.
Described cavity plate is fixed in cavity plate blank holder by guide pillar, guide rod and spring.
Several pilot holes are distributed with described cavity plate, guide rod, the guide rod are installed in which part pilot hole
On be set with spring, the guide pillar with position-limiting action is also equipped with the pilot hole of part.
The inner side of the described trimming flange edge of a knife is exactly the flange edge of a knife, and the edge of a knife type face thickness of whole flange trimming is
9mm, and type surface chamfer, the flange edge of a knife mouth line on the inside of it will be less than the trimming edge of a knife in outside, the punch-pin and trimming flange knife
Gap coordinates between mouthful, and its size is controlled 1/10th or so of sheet metal thickness.
The interior side flanging edge of a knife fit clearance of interior the side flanging edge of a knife and punch-pin of the described trimming flange edge of a knife is 0.8mm-
1mm, more than sheet metal thickness 0.1mm-0.2mm.
The utility model has the advantages that:
1st, rhythm of production:This research and development is a secondary mould, clamped one time, settles out product and arrangements for automotive doors crust at one go.It is existing
It is fourth officer mould to have technology, No. four clampings, divides four step processes to complete product and arrangements for automotive doors crust.
Summarize:Production time reduction 75%.
2nd, production cost:This research and development is a secondary mould, completes all process steps, by calculating, needs four people operation, a hydraulic pressure
Machine works.Prior art is fourth officer mould, completes all process steps, needs 16 people operation, four hydraulic press work.
Summarize:Production cost reduction 75%.
3rd, quality:This research and development completes all process steps for a secondary mould one-time positioning, is done directly workpiece, ensure that product type
The uniformity in face, caused deformation in production process is reduced, such as:Corrugation, cracking etc. do not meet the possibility of quality standard.
Prior art is fourth officer mould, and workpiece is completed in four positioning, and different design processing can not ensure the uniformity of workpiece with form surface, add
Handling rate is scrapped in big product quality.
Summarize:The product qualification rate that than four times processes of one-shot forming are molded is high.
Brief description of the drawings:
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of punch-pin.
Fig. 3 is the structural representation of cavity plate.
Fig. 4 is the structural representation of punch-pin mould bases.
Fig. 5 is the structural representation of cavity plate mould bases and cavity plate blank holder.
Fig. 6 is the structural representation of the trimming flange edge of a knife.
Fig. 7 is the structural representation of drift.
Fig. 8 is the structural representation of punching set.
Fig. 9 is the structural representation of cavity plate blank holder.
Figure 10 is the structural representation of spring.
Figure 11 is the structural representation of guide pillar.
Figure 12 is the structural representation of guide pin bushing.
Figure 13 is the structural representation of discharge arm.
Figure 14 is the structural representation of guide rod.
Figure 15 is the structural representation that trimming flange opening coordinates with punch-pin.
Figure 16 is the structural representation that drift and punching set coordinate.
Figure 17 is the structural representation of discharging.
Embodiment:
Referring to accompanying drawing.
A kind of arrangements for automotive doors external door skin covering cold pressing composite die, the mould is mainly by punch-pin 1, cavity plate 2, punch-pin mould
Frame 3, cavity plate mould bases 4, the trimming flange edge of a knife 5, drift 6, punching set 7, punch-pin blank holder 8, cavity plate blank holder 9, guide pin bushing 12, discharging
Bar 13 is formed, and punch-pin 1 is provided with the punch-pin mould bases 3, is provided with outside the punch-pin 1 and is oriented to the punch-pin blank holder of cooperation with it
8, the cavity plate mould bases 4 fastened with it is installed on the punch-pin mould bases 3, the lower surface of the cavity plate mould bases 4 is provided with and punch-pin
The cavity plate blank holder 9 that blank holder 8 coordinates, cavity plate 2, the cavity plate 2 are installed on the cavity plate mould bases 4 in the cavity plate blank holder 9
Can in cavity plate blank holder 9 guiding movement, the drift 6 on the cavity plate 2 be fixed on cavity plate 2 with cavity plate blank holder 9, with institute
State punching set 7 corresponding to drift 6 to be embedded on punch-pin 1, trimming is turned over to fix all over the edge of a knife 5 and is embedded in cavity plate blank holder 9, described to unload
Material bar 13 is installed in punch-pin blank holder 8, and the punch-pin 1 is provided with the dumping pit coordinated with discharge arm 13.
Described punch-pin 1 is car door crust moulding surface structure, and its sheet material to be formed is positioned over punch-pin blank holder 8 and cavity plate flanging
Circle 9 between, the punch-pin mould bases 3 is installed on the table, the punch-pin blank holder 8 by its bottom hydraulic press jacking cylinder top
Rise, the clamping of cavity plate mould bases 4 is closed on the sliding block of hydraulic press by the opening of slider of hydraulic press and workbench, completes punching
It is molded.
Described cavity plate 2 is by guide pillar 11, guide rod 14 and the flexible fastening of spring 10 in cavity plate blank holder.
Several pilot holes are distributed with described cavity plate 2, guide rod 11, the guiding are installed in which part pilot hole
Spring 10 is set with bar 11, the guide pillar 11 with position-limiting action is also equipped with the pilot hole of part, and fix by guide pin bushing 12.
Such as Fig. 1:Punch-pin blank holder is raised above punch surface 30mm positions by the jacking cylinder top of hydraulic press, and lift-up pressure is adjusted
Most 10kpa, puts the sheet material of size needed for workpiece on punch-pin blank holder, and cavity plate is fixed on cavity plate blank holder by guide rod
It is interior, wherein equipped with multiple die springs, the cooperation of spring and guide rod, enable cavity plate up and down in cavity plate blank holder,
So as to the downward drawing of blank holder in drawing process, do not obstructed by cavity plate, cavity plate blank holder is fixed on cavity plate mould bases, and recessed
Then clamping is on the sliding block of hydraulic press for mould mould bases, when sliding block, which presses to cavity plate blank holder, to be bonded with punch-pin blank holder, it is meant that
Sheet material on punch-pin blank holder is compacted, and is continued to press to 20mm punch-pin under punch surface and is bonded with cavity plate, the spring on cavity plate
Start stress, continue to push 30mm, at this moment the sheet material clout of outer ring no longer will be shunk as type face, and the toughness of raw sheet material is removed,
So as to improve the plasticity and rigidity of whole car door external door skin.This nested structure completes required drawing process.
Such as Figure 15:In above-mentioned drawing process, when blank holder is pushed more than punch surface 40mm, this trimming structure comes into force,
Trimming is turned over to fix all over the edge of a knife and is embedded in cavity plate blank holder, and punch-pin casts using air-cooled steel with the trimming flange edge of a knife and processed,
By Quenching Treatment, knife edge surfaces hardness reaches 48HRC~55HRC, and gap, which coordinates to control in 0.05~0.08mm, this gap, is
/ 10th of sheet metal thickness, therefore after continuing to push more than convex model 40mm, the edge of a knife on punch-pin can be with trimming flange knife
Mouth coordinates, and unnecessary leftover pieces are cut off.This nested structure completes required trimming technology.
Such as Figure 16:After above-mentioned trimming process, when blank holder is pushed more than punch surface 41mm, this flange body comes into force,
The inner side of the trimming flange edge of a knife is exactly the flange edge of a knife, and therefore, the edge of a knife type face thickness of whole flange trimming is 9mm, type surface chamfer,
The flange edge of a knife mouth line of inner side will be less than the trimming edge of a knife in outside, so as to solve the sequencing problem of first trimming flange again, trimming
The interior side flanging edge of a knife fit clearance of interior the side flanging edge of a knife and punch-pin of the flange edge of a knife is 0.8mm~1mm, more than sheet metal thickness
0.1mm~0.2mm, the workpiece in turn-up process is neither ftractureed, in turn ensure that the door skin mouth line turned over time is clear, r angles are less than normal.Turn over
The side edge of a knife is pressed at the 50mm under punch surface with cavity plate blank holder always, that is to say, that the overall stroke of the flange edge of a knife is
9mm, so that the angle of flange is less than 95 °.This structure completes required flanging process
In above-mentioned turn-up process, at flange stroke to 8mm, this punch structure comes into force, and the drift on cavity plate is fixed on recessed
Mould is then embedded on punch-pin with the punching set in cavity plate blank holder, and needed for punching, and when workpiece stretches, the spring on cavity plate is not
Disconnected be pressurized is shunk, and total retraction stroke is 30mm, but the distance on the top of drift and cavity plate type face only has 29mm, then in spring
When retraction stroke is to 29mm, that is, when flange stroke is to 8mm, cavity plate type face, workpiece now will be exceeded by continuing to push drift
Basic drawing and forming, moulding to be reached target effect with rigidity, the sheet material around punching has all compressed, and drift coordinates with punching
Hole needed on car door crust is punched into, completes punching technology
Such as Figure 17:After the completion of above-mentioned all techniques (process), car door door skin, which is already molded, to be tightened, so in pickup,
Need a discharging structure.This structure is that 7 discharging push rods are installed in punch-pin blank holder, after all process steps are completed,
Press jacking cylinder resets, and punch-pin blank holder is jacked to 30mm on punch surface, so that discharging push rod passes through punch-pin
Dumping pit is ejected, and the car door crust after shaping is ejected from punch-pin.The present invention solves can not be by all works in prior art
The problem of ordered sets is on a secondary mould.And can not the punching press completion on a secondary mould by a car door external door skin.
Solution and principle:Using the stretching travel needed for drawing process, by each step process of shaping, and cut
Side, flange, punching being merged into by cleverly structure in whole set of die without any confusion.
Claims (6)
- A kind of 1. arrangements for automotive doors external door skin covering cold pressing composite die, it is characterised in that:The mould is mainly by punch-pin, recessed Mould, punch-pin mould bases, cavity plate mould bases, the trimming flange edge of a knife, drift, punching set, punch-pin blank holder, cavity plate blank holder, guide pin bushing, discharging Bar is formed, and punch-pin is provided with the punch-pin mould bases, is provided with outside the punch-pin and is oriented to the punch-pin blank holder of cooperation with it, described The cavity plate mould bases fastened with it is installed, the lower surface of the cavity plate mould bases is provided with to be coordinated with punch-pin blank holder on punch-pin mould bases Cavity plate blank holder, cavity plate is installed on the cavity plate mould bases in the cavity plate blank holder, the cavity plate can be in cavity plate blank holder Guiding movement, the drift on the cavity plate is fixed on cavity plate and in cavity plate blank holder, punching set corresponding with the drift is inlayed On punch-pin, trimming is turned over to fix all over the edge of a knife and is embedded in cavity plate blank holder, and the discharge arm is installed in punch-pin blank holder, described Punch-pin is provided with the dumping pit coordinated with discharge arm.
- 2. arrangements for automotive doors external door skin covering cold pressing composite die according to claim 1, it is characterised in that:Described Punch-pin is car door crust moulding surface structure, and its sheet material to be formed is positioned between punch-pin blank holder and cavity plate blank holder, the punch-pin On the table, the punch-pin blank holder is jacked fixing of the forming frame by the jacking cylinder of the hydraulic press of its bottom, the cavity plate mould bases dress It is clipped on the sliding block of hydraulic press, is closed by the opening of slider of hydraulic press and workbench, completes punch forming.
- 3. arrangements for automotive doors external door skin covering cold pressing composite die according to claim 1, it is characterised in that:Described Cavity plate is fixed in cavity plate blank holder by guide pillar, guide rod and spring.
- 4. arrangements for automotive doors external door skin covering cold pressing composite die according to claim 3, it is characterised in that:Described Several pilot holes are distributed with cavity plate, guide rod is installed in which part pilot hole, spring, portion are set with the guide rod Divide in pilot hole the guide pillar for being also equipped with that there is position-limiting action.
- 5. arrangements for automotive doors external door skin covering cold pressing composite die according to claim 1, it is characterised in that:Described The inner side of the trimming flange edge of a knife is exactly the flange edge of a knife, and the edge of a knife type face thickness of whole flange trimming is 9mm, and type surface chamfer, its The flange edge of a knife mouth line of inner side will be less than the trimming edge of a knife in outside, and gap coordinates between the punch-pin and the trimming flange edge of a knife, its Size is controlled 1/10th or so of sheet metal thickness.
- 6. arrangements for automotive doors external door skin covering cold pressing composite die according to claim 5, it is characterised in that:Described The interior side flanging edge of a knife fit clearance of interior the side flanging edge of a knife and punch-pin of the trimming flange edge of a knife is 0.8mm-1mm, thick more than sheet material Spend 0.1mm-0.2mm.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720487403.2U CN207057411U (en) | 2017-05-04 | 2017-05-04 | A kind of arrangements for automotive doors external door skin covering cold pressing composite die |
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CN201720487403.2U CN207057411U (en) | 2017-05-04 | 2017-05-04 | A kind of arrangements for automotive doors external door skin covering cold pressing composite die |
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CN207057411U true CN207057411U (en) | 2018-03-02 |
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CN201720487403.2U Expired - Fee Related CN207057411U (en) | 2017-05-04 | 2017-05-04 | A kind of arrangements for automotive doors external door skin covering cold pressing composite die |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109365637A (en) * | 2018-12-31 | 2019-02-22 | 许昌市儒燕科技信息咨询有限公司 | A kind of multi-station Die Used in Pressworking of automobile panel |
-
2017
- 2017-05-04 CN CN201720487403.2U patent/CN207057411U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109365637A (en) * | 2018-12-31 | 2019-02-22 | 许昌市儒燕科技信息咨询有限公司 | A kind of multi-station Die Used in Pressworking of automobile panel |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180302 Termination date: 20190504 |
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CF01 | Termination of patent right due to non-payment of annual fee |