CN207055990U - The MVR Chinese medicine concentration devices of high pressure defoaming - Google Patents
The MVR Chinese medicine concentration devices of high pressure defoaming Download PDFInfo
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- CN207055990U CN207055990U CN201720824062.3U CN201720824062U CN207055990U CN 207055990 U CN207055990 U CN 207055990U CN 201720824062 U CN201720824062 U CN 201720824062U CN 207055990 U CN207055990 U CN 207055990U
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Abstract
本实用新型涉及一种高压消泡的MVR中药浓缩装置,其特征在于:包括压缩机,换热器,物料泵,分离器,泡沫探测器,电磁截止阀,凝水罐,真空泵。压缩机进口与分离器顶部出气口相连,压缩机出口一路与换热器气侧进口相连,另一路与分离器相连,并在连接管上安装电磁截止阀;换热器气侧出口与凝水罐相连,凝水罐与真空泵相连;分离器底出口与物料泵进口相连,物料泵出口与换热器物料进口相连,换热器物料出口与分离器侧壁的返料口相连,泡沫探测器安装在分离器内上部位置。本装置采用机械蒸汽再压缩技术,回收利用二次蒸汽潜热;药液起泡时,将压缩机出口高压蒸汽引至分离器的泡沫层,通过压力突变实现快速消泡。装置具有节能、运行稳定等特点。
The utility model relates to a high-pressure defoaming MVR traditional Chinese medicine concentration device, which is characterized in that it includes a compressor, a heat exchanger, a material pump, a separator, a foam detector, an electromagnetic stop valve, a condensate tank and a vacuum pump. The inlet of the compressor is connected to the air outlet on the top of the separator, one of the outlets of the compressor is connected to the inlet of the gas side of the heat exchanger, and the other is connected to the separator, and an electromagnetic stop valve is installed on the connecting pipe; the outlet of the gas side of the heat exchanger is connected to the condensate The tank is connected, the condensate tank is connected with the vacuum pump; the bottom outlet of the separator is connected with the inlet of the material pump, the outlet of the material pump is connected with the material inlet of the heat exchanger, the material outlet of the heat exchanger is connected with the return port of the side wall of the separator, and the foam detector Installed in the upper part of the separator. The device adopts mechanical steam recompression technology to recycle the latent heat of secondary steam; when the liquid medicine is foamed, the high-pressure steam from the compressor outlet is led to the foam layer of the separator, and rapid defoaming is realized through pressure mutation. The device has the characteristics of energy saving and stable operation.
Description
技术领域technical field
本实用新型涉及一种中药浓缩系统,尤其涉及一种高压消泡的MVR中药浓缩装置。The utility model relates to a traditional Chinese medicine concentration system, in particular to a high-pressure defoaming MVR traditional Chinese medicine concentration device.
背景技术Background technique
传统中药浓缩方法常采用浓缩釜作为药液的浓缩设备,该方法在常压条件下进行,药液温度较高且受热时间较长,药液中的有效成分易分解失效。浓缩釜运行时需消耗大量的生蒸汽,浓缩过程的能耗较高。此外,中药中含有大量的蛋白质、粘液质和皂苷等表面活性成分,上述物质的存在会导致药液浓缩过程中产生大量的泡沫,甚至引发药液浓缩过程的“爆沸”现象,不仅影响药品质量,还会降低药液的产品收率。The traditional Chinese medicine concentration method often uses a concentration kettle as the concentration equipment for the liquid medicine. This method is carried out under normal pressure conditions, the temperature of the liquid medicine is high and the heating time is long, and the active ingredients in the liquid medicine are easily decomposed and invalid. The operation of the concentration kettle consumes a large amount of raw steam, and the energy consumption of the concentration process is relatively high. In addition, traditional Chinese medicine contains a large amount of surface active ingredients such as protein, mucus and saponin. The existence of the above substances will cause a large amount of foam during the concentration process of the liquid medicine, and even cause the phenomenon of "bumping" during the concentration process of the liquid medicine, which will not only affect the quality of the medicine. Quality, also can reduce the product yield of liquid medicine.
发明内容Contents of the invention
本实用新型的目的是针对上述已有技术存在的不足,提供了一种高压消泡的MVR中药浓缩装置。一种高压消泡的MVR中药浓缩装置,其特征在于:包括压缩机(1),换热器,物料泵,分离器,凝水罐,真空泵;所述换热器具有气侧进口、气侧凝水出口、物料进口、物料出口;所述分离器顶部具有出气口,底部具有出口,侧壁具有消泡口和返料口;所述压缩机的进口与分离器的出气口相连,压缩机出口分成两路,一路与换热器的气侧进口相连,另一路与分离器的上方消泡口相连,并在此连接管路上安装电磁截止阀;换热器的气侧凝水出口与凝水罐相连,凝水罐的不凝气排气口与真空泵相连;分离器底部出口与物料泵的进口相连,在此连接管路上设有进料管;物料泵的出口与换热器物料进口相连,在此连接管路上设有出料管;换热器的物料出口与分离器的返料口相连;上述分离器内的上部位置处安装有泡沫探测器。The purpose of this utility model is to provide a kind of high-pressure defoaming MVR traditional Chinese medicine concentrating device aiming at the deficiencies existing in the above-mentioned prior art. A high-pressure defoaming MVR traditional Chinese medicine concentration device is characterized in that: it includes a compressor (1), a heat exchanger, a material pump, a separator, a condensate tank, and a vacuum pump; the heat exchanger has a gas side inlet, a gas side Condensate outlet, material inlet, and material outlet; the top of the separator has an air outlet, the bottom has an outlet, and the side wall has a defoaming port and a material return port; the inlet of the compressor is connected to the air outlet of the separator, and the compressor The outlet is divided into two paths, one path is connected to the gas side inlet of the heat exchanger, and the other path is connected to the upper defoaming port of the separator, and an electromagnetic stop valve is installed on this connection line; the gas side condensate outlet of the heat exchanger is connected to the condensate The water tank is connected, and the non-condensable gas exhaust port of the condensate tank is connected with the vacuum pump; the outlet at the bottom of the separator is connected with the inlet of the material pump, and a feed pipe is arranged on this connecting pipeline; the outlet of the material pump is connected with the material inlet of the heat exchanger A discharge pipe is provided on the connecting pipeline; the material outlet of the heat exchanger is connected with the return port of the separator; a foam detector is installed at the upper part of the separator.
所述压缩机采用罗茨式压缩机、离心式压缩机或螺杆式压缩机。The compressor adopts Roots compressor, centrifugal compressor or screw compressor.
所述换热器采用板式换热器或管壳式换热器。The heat exchanger adopts a plate heat exchanger or a shell-and-tube heat exchanger.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
本实用新型采用机械蒸汽再压缩技术,回收药液浓缩二次蒸汽的汽化潜热,并再次用于药液的加热浓缩,装置节能效果显著;系统运行过程中,当泡沫探测器检测到泡沫信号后,控制系统开启压电磁截止阀,压缩机出口的高压蒸汽经由电磁截止阀进入分离器内的泡沫层,在压力突变的情况下,泡沫内外压力失衡,泡沫迅速破碎,本装置采用物理方法对药液进行消泡,消泡过程简便快捷且不污染药液。The utility model adopts the mechanical steam recompression technology to recover the latent heat of vaporization of the secondary steam concentrated by the liquid medicine, and use it again for heating and concentration of the liquid medicine, and the device has a remarkable energy-saving effect; , the control system opens the electromagnetic shut-off valve, and the high-pressure steam at the outlet of the compressor enters the foam layer in the separator through the electromagnetic shut-off valve. The liquid is defoamed, and the defoaming process is simple and fast without polluting the liquid medicine.
附图说明Description of drawings
图1为本实用新型的系统原理图;Fig. 1 is the system schematic diagram of the present utility model;
其中,1为压缩机,2为换热器,3为物料泵,4为分离器,5为泡沫探测器,6为电磁截止阀,7为凝水罐,8为真空泵。Among them, 1 is a compressor, 2 is a heat exchanger, 3 is a material pump, 4 is a separator, 5 is a foam detector, 6 is an electromagnetic stop valve, 7 is a condensate tank, and 8 is a vacuum pump.
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型做进一步详细说明,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。The utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments. The examples given are only used to explain the utility model, and are not used to limit the scope of the utility model.
图1为本实用新型的系统原理图。一种高压消泡的MVR中药浓缩装置,其特征在于:包括压缩机1,换热器2,物料泵3,分离器4,泡沫探测器5,电磁截止阀6,凝水罐7,真空泵8。所述压缩机1采用罗茨式压缩机,所述换热器2采用管壳式换热器。压缩机1进口与分离器4的顶部出气口相连,压缩机1出口一路与换热器2的壳侧进口相连,另一路连接至分离器4的上方位置,并在此连接管路上安装电磁截止阀6;换热器2的壳侧凝水出口与凝水罐7相连,凝水罐7的不凝气排气口与真空泵8相连;分离器4底部出口与物料泵3的进口相连,在连接管路上设有进料管;物料泵3的出口与换热器2管侧进口相连,在连接管路上设有出料管;换热器2的管侧出口与分离器4侧壁的返料口相连。所述泡沫探测器5安装在分离器内的上部位置处。Fig. 1 is the system schematic diagram of the utility model. A high-pressure defoaming MVR traditional Chinese medicine concentration device, characterized in that it includes a compressor 1, a heat exchanger 2, a material pump 3, a separator 4, a foam detector 5, an electromagnetic stop valve 6, a condensate tank 7, and a vacuum pump 8 . The compressor 1 is a Roots compressor, and the heat exchanger 2 is a shell-and-tube heat exchanger. The inlet of compressor 1 is connected to the top air outlet of separator 4, one outlet of compressor 1 is connected to the shell side inlet of heat exchanger 2, and the other is connected to the upper position of separator 4, and an electromagnetic cut-off is installed on this connecting pipeline Valve 6; the shell-side condensate outlet of heat exchanger 2 is connected to condensate tank 7, and the non-condensable gas exhaust port of condensate tank 7 is connected to vacuum pump 8; the outlet at the bottom of separator 4 is connected to the inlet of material pump 3. A feed pipe is provided on the connecting pipeline; the outlet of the material pump 3 is connected to the inlet of the pipe side of the heat exchanger 2, and a discharge pipe is arranged on the connecting pipeline; the outlet of the pipe side of the heat exchanger 2 is connected to the return of the side wall of the separator 4 The feed port is connected. The foam detector 5 is mounted at an upper position inside the separator.
本实用新型的工作原理如下:The working principle of the utility model is as follows:
药液浓缩时分离器4上部的二次蒸汽进入压缩机1,经压缩机1压缩后二次蒸汽温度压力升高,进入换热器2的壳侧,并加热换热器管侧循环的药液,二次蒸汽的凝结水进入凝水罐7,不凝性气体通过真空泵8排出系统。药液在循环泵3的作用下,在换热器与分离器组成的回路中不断循环;当泡沫探测器5检测到分离器4内的泡沫层高度达到设定值时,开启电磁截止阀6,压缩机1出口的高压蒸汽经由电磁截止阀6进入分离器4内的泡沫层,在压力突变的情况下,泡沫内外压力失衡,泡沫迅速破碎。When the liquid medicine is concentrated, the secondary steam on the upper part of the separator 4 enters the compressor 1, and after being compressed by the compressor 1, the temperature and pressure of the secondary steam rises, enters the shell side of the heat exchanger 2, and heats the medicine circulated on the tube side of the heat exchanger. The condensed water of the liquid and the secondary steam enters the condensed water tank 7, and the non-condensable gas is discharged from the system through the vacuum pump 8. Under the action of the circulation pump 3, the liquid medicine circulates continuously in the circuit composed of the heat exchanger and the separator; when the foam detector 5 detects that the height of the foam layer in the separator 4 reaches the set value, the electromagnetic shut-off valve 6 is opened , the high-pressure steam at the outlet of the compressor 1 enters the foam layer in the separator 4 through the electromagnetic shut-off valve 6. In the case of a sudden change in pressure, the internal and external pressure of the foam is unbalanced, and the foam breaks rapidly.
本实用新型采用蒸汽再压缩技术实现了中药浓缩过程热量的循环回收利用,系统在负压低温条件下运行,低温条件保障了药液在浓缩过程中活性成分不损失;采用压缩机出口高压蒸汽对分离器内的药液泡沫进行消泡,装置具有节能、运行稳定、操作方便等特点。The utility model adopts steam recompression technology to realize the recycling and utilization of heat in the process of concentrating traditional Chinese medicine. The system operates under the condition of negative pressure and low temperature, which ensures that the active components of the medicinal liquid are not lost during the concentrating process; The liquid medicine foam in the separator is defoamed, and the device has the characteristics of energy saving, stable operation and convenient operation.
尽管上文结合附图对本实用新型进行了描述,但是本实用新型并不局限于上述的具体实施方式,上述的具体实施方式仅是示意性的,而不是限制性的,本领域的普通技术人员在本实用新型的启示下,在不脱离本实用新型宗旨的情况下,还可以做出很多变形,这些均属于本实用新型的保护范围。Although the utility model has been described above in conjunction with the accompanying drawings, the utility model is not limited to the above-mentioned specific embodiments, and the above-mentioned specific embodiments are only illustrative, rather than restrictive, and those of ordinary skill in the art Under the enlightenment of the utility model, without departing from the gist of the utility model, many deformations can be made, and these all belong to the protection scope of the utility model.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114377419A (en) * | 2022-01-18 | 2022-04-22 | 内蒙古科技大学 | Vacuum evaporation and concentration system based on air source heat pump |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114377419A (en) * | 2022-01-18 | 2022-04-22 | 内蒙古科技大学 | Vacuum evaporation and concentration system based on air source heat pump |
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